Reduction type electronic flow scale
By using the loss-in-weight weighing principle and a drive motor to control the arc gate to adjust the flow, combined with a stepper motor to break up the grain material, the problems of high cost and grain adhesion of electric-controlled pneumatic flow scales are solved, and high-precision and stable flow control and weighing are achieved.
Patent Information
- Application Number
- CN202422761628.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-13
AI Technical Summary
Existing electric-controlled pneumatic flow scales are expensive, difficult to maintain, and prone to adhesion of grain materials, leading to weighing errors, and cannot meet the needs of fast and continuous weighing.
The machine adopts the principle of loss-in-weight weighing, combines the oil cylinder and drive motor to control the curved door to adjust the flow rate, and uses a stepper motor to drive the worm to rotate and swing the swing arm to break up the grain materials and avoid adhesion.
It achieves high-precision and stable flow control, reduces weighing errors, is easy to install and maintain, and is suitable for rapid weighing of solid bulk materials.
Smart Images

Figure CN223426060U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of flow scales, and in particular relates to a reduction-type electronic flow scale. Background Art
[0002] Electronic flow scales are widely used in modern industrial production, such as grain and feed processing, steelmaking, and cement production. They primarily measure the weight of bulk solids during continuous material transportation, making their weighing accuracy crucial. Furthermore, production processes require rapid and continuous weighing of materials. Subtraction-type electronic flow scales are ideal for continuous and accurate weighing of various bulk solids. Utilizing high-precision sensors, they offer fast response times and high resolution, making them particularly convenient for rapid weighing of bulk solids.
[0003] Common flow scales are mostly electronically controlled pneumatic flow scales. This type of flow scale has high requirements for the gas source, and its manufacturing cost and the cost of subsequent use, maintenance and repair are high. In addition, there are bad and moist parts in the weighed grain. Such grains are easy to adhere to the inner wall of the weighing hopper after weighing. If too much adhesion occurs, it will cause certain errors in the weighing results and cannot meet the working requirements of the flow scale. For this reason, a reduction-type electronic flow scale is proposed. Summary of the Invention
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a reduction-type electronic flow scale, comprising:
[0005] A bracket, wherein a weighing bucket is installed on the inner upper part of the bracket, an oil cylinder is installed on the upper part of the weighing bucket, and a weight sensor is installed on the upper right part of the weighing bucket;
[0006] The driving motor is installed at the lower right side of the weighing bucket. The top of the weighing bucket is equipped with a feed hole arc door, the lower part of the weighing bucket is equipped with a discharge port arc door, and the bottom end of the weighing bucket is provided with a discharge port;
[0007] The weight rack is installed in the middle position of the front part of the weighing bucket, and mounting seats are installed on the left and right sides of the interior of the rack.
[0008] Furthermore, the arc door of the feed hole is fixedly connected to the output shaft of the oil cylinder, and the arc door of the discharge port is fixedly connected to the output shaft of the drive motor. The structure is simple and convenient and has extremely high stability. The oil cylinder can also adjust the stroke, so that the flow control is more precise and convenient for electrical control. At the same time, the discharge port uses a drive motor to control the arc door, which can expand the adjustment range.
[0009] Furthermore, an L-shaped connecting frame is installed in the middle of the outer side of the mounting seat, a stepper motor is installed in the middle of the L-shaped connecting frame through an angle code, and the rotor of the stepper motor is coaxially fixedly connected to the worm.
[0010] Furthermore, the inner upper portion of the L-shaped connecting frame is movably connected to a worm wheel through a bearing, the worm wheel is engaged with the worm, and the outer side of the worm wheel is fixedly connected to a swing arm.
[0011] Furthermore, a shaft column is installed in the middle position of the top of the mounting seat, an inserted shaft is inserted inside the shaft column, and a hinge seat is installed on the top of the inserted shaft. The inside of the hinge seat is movably connected with the corresponding position of the outside of the swing arm through a rotating shaft. The worm is driven to rotate by a stepping motor, so that the swing arm can swing in a fan shape with the cooperation of the worm gear, and the grain material inside the symmetrical weighing bucket can be scattered and dried.
[0012] Furthermore, a heating plate is installed at the bottom end of the swing arm, the shape of the swing arm is L-shaped, and the bending part of the swing arm is provided with a conical sealing sleeve to prevent the material inside the weighing bucket from spilling out during the swinging motion. Beneficial effects
[0013] 1. This reduction-type electronic flow scale adopts the principle of weight loss weighing. When the material is below the lower limit, the material is quickly replenished, and when it reaches the upper limit, the replenishment is stopped. The material is discharged continuously. The material is adjusted by the hydraulic cylinder and the drive motor to drive the arc door. When it is less than the fixed quantity, the discharge port gradually increases, and when it is greater than the fixed quantity, the discharge port gradually decreases, so as to achieve the purpose of controlling the flow. The structure is simple and convenient, with extremely high stability. The hydraulic cylinder can also adjust the stroke, so that the flow control is more precise and convenient for electrical control. At the same time, the discharge port adopts the drive motor to control the arc door, which can expand the adjustment range and continuously control the size of the flow. It runs smoothly and has good stability. The use of drive motor control avoids the installation of the power device inside the equipment, which is easy to install and more convenient to maintain.
[0014] 2. This reduction-type electronic flow scale drives the rotation of the worm by a stepper motor, so that the swing arm can swing in a fan shape with the cooperation of the worm gear, thereby breaking up and drying the grain materials inside the weighing hopper, avoiding them sticking to the inner wall of the weighing hopper during weighing, so that the materials can flow out smoothly during flow, preventing them from affecting subsequent weighing and reducing weighing errors. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the weight sensor structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the arc-shaped door for the feed hole and the arc-shaped door for the discharge port of the utility model;
[0018] Figure 4 This is a schematic diagram of the mounting base structure of the utility model;
[0019] Figure 5 This is a schematic diagram of the shaft insertion structure of the present utility model.
[0020] In the figure: 1. bracket; 2. weighing bucket; 3. oil cylinder; 4. weight sensor; 5. drive motor; 6. arc door of feed hole; 7. weight rack; 8. arc door of discharge port; 9. discharge port; 10. mounting base; 11. L-shaped connecting frame; 12. shaft column; 13. stepping motor; 14. worm; 15. worm gear; 16. plug shaft; 17. hinge seat; 18. swing arm; 19. conical sealing sleeve; 20. heating plate. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] The utility model provides a technical solution, a reduction-type electronic flow scale, including a bracket 1, a weighing bucket 2, a cylinder 3, a weight sensor 4, a drive motor 5, a feed hole arc door 6, a weight rack 7, a discharge port arc door 8, a discharge port 9, a mounting base 10, an L-shaped connecting frame 11, a shaft column 12, a stepping motor 13, a worm 14, a worm gear 15, an insert shaft 16, a hinged seat 17, a swing arm 18, a conical sealing sleeve 19 and a heating dial plate 20:
[0023] See also Figure 1 , a weighing bucket 2 is installed on the inner upper part of the bracket 1, please refer to Figure 2 , an oil cylinder 3 is installed on the upper part of the weighing bucket 2, and a weight sensor 4 is installed on the upper right side of the weighing bucket 2;
[0024] The driving motor 5 is installed at the lower right side of the weighing bucket 2. Figure 3The top of the weighing hopper 2 is provided with an inlet hole arc-shaped door 6, the lower part of the weighing hopper 2 is provided with an outlet arc-shaped door 8, and the bottom end of the weighing hopper 2 is provided with a discharge port 9. The inlet hole arc-shaped door 6 is fixedly connected with the output shaft of the oil cylinder 3, and the outlet arc-shaped door 8 is fixedly connected with the output shaft of the driving motor 5. By adopting the principle of loss weighing, when the material is lower than the lower limit, the material is quickly supplemented, the supplement is stopped when reaching the upper limit, and the discharge is continuous. The material is adjusted by the arc-shaped door driven by the oil cylinder 3 and the driving motor 5. When the quantity is less than the fixed quantity, the discharge port gradually increases, and when the quantity is greater than the fixed quantity, the discharge port gradually decreases, so that the purpose of controlling the flow is achieved. The structure is simple and convenient, has high stability, the oil cylinder 3 can also adjust the stroke, the control of the flow is more accurate, the electrical control is convenient, the discharge port 9 adopts the arc-shaped door controlled by the driving motor 5, the adjustment range can be expanded, the size of the flow can be continuously controlled, the operation is stable, the stability is good, the driving motor 5 is adopted for control, the power device is avoided to be installed in the equipment, the installation is convenient, and the maintenance is more convenient.
[0025] A weight frame 7 is arranged at the middle position of the front part of the weighing hopper 2. Please refer to Figure 1 Both left and right sides of the inside of the support 1 are provided with mounting seats 10. Please refer to Figure 4 The outer middle part of the mounting seat 10 is provided with an L-shaped connecting frame 11. The middle part of the L-shaped connecting frame 11 is provided with a stepping motor 13 through an angle code. The rotor of the stepping motor 13 is coaxially fixedly connected with a worm 14. The inner side of the upper part of the L-shaped connecting frame 11 is movably connected with a worm wheel 15 through a bearing. The worm wheel 15 is engaged with the worm 14. The outer side of the worm wheel 15 is fixedly connected with a swing arm 18. Please refer to Figure 5 The middle position of the top of the mounting seat 10 is provided with a shaft column 12. The inside of the shaft column 12 is inserted with a plug shaft 16. The top end of the plug shaft 16 is provided with a hinged seat 17. The inside of the hinged seat 17 is movably connected with the corresponding position of the outside of the swing arm 18 through a rotating shaft. The bottom end of the swing arm 18 is provided with a heating push plate 20. The shape of the swing arm 18 is L-shaped. The bending parts of the swing arm 18 are all provided with tapered sealing sleeves 19. The swing arm 18 is swung in a fan shape under the cooperation of the worm wheel 15 by driving the worm 14 to rotate through the stepping motor 13. The grain material in the inside of the weighing hopper 2 can be scattered and dried, the material can smoothly flow out when flowing, the subsequent weighing is prevented from being affected, and the weighing error is reduced.
[0026] This solution adopts the principle of loss-in-weight weighing. When the material is below the lower limit, the material is quickly replenished, and when it reaches the upper limit, the replenishment is stopped. The material is discharged continuously. The material is adjusted by the cylinder 3 and the drive motor 5 to drive the arc door. When it is less than the quantitative amount, the discharge port gradually increases, and when it is greater than the quantitative amount, the discharge port gradually decreases, so as to achieve the purpose of controlling the flow rate. The structure is simple and convenient, and it has extremely high stability. The cylinder 3 can also adjust the stroke, so that the control of the flow rate is more precise and convenient for electrical control. At the same time, the discharge port 9 adopts the drive motor 5 to control the arc door, which can expand the adjustment range and continuously control the size of the flow rate. It runs smoothly and has good stability. It is controlled by the drive motor 5 to avoid the power device being installed inside the equipment, which is easy to install and more convenient to maintain.
[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A reduction-type electronic flow scale, characterized in that: include: A bracket (1), wherein a weighing bucket (2) is installed on the inner upper portion of the bracket (1), an oil cylinder (3) is installed on the upper portion of the weighing bucket (2), and a weight sensor (4) is installed on the upper right portion of the weighing bucket (2); A driving motor (5) is installed at the lower right side of the weighing hopper (2); a feed hole arc door (6) is installed at the top of the weighing hopper (2); a discharge port arc door (8) is installed at the bottom of the weighing hopper (2); and a discharge port (9) is opened at the bottom end of the weighing hopper (2); A weight rack (7) is mounted in the middle of the front portion of the weighing bucket (2), and mounting seats (10) are mounted on both the left and right sides of the interior of the bracket (1). An L-shaped connecting frame (11) is mounted in the middle of the outer side of the mounting frame (10), and a worm gear (15) is movably connected to the inner upper portion of the L-shaped connecting frame (11) via a bearing.
2. The reduction-type electronic flow scale according to claim 1, characterized in that: The feed hole arc door (6) is fixedly connected to the output shaft of the oil cylinder (3), and the discharge port arc door (8) is fixedly connected to the output shaft of the drive motor (5).
3. The decremental electronic flow scale according to claim 1, characterized in that: A stepper motor (13) is mounted in the middle of the L-shaped connecting frame (11) via an angle bracket, and a rotor of the stepper motor (13) is coaxially fixedly connected to a worm (14).
4. The reduction-type electronic flow scale according to claim 3, characterized in that: The worm wheel (15) is meshed with the worm (14), and a swing arm (18) is fixedly connected to the outer side of the worm wheel (15).
5. The reduction-type electronic flow scale according to claim 3, characterized in that: A shaft column (12) is installed at the middle position of the top of the mounting seat (10), an insertion shaft (16) is inserted into the interior of the shaft column (12), a hinge seat (17) is installed at the top end of the insertion shaft (16), and the interior of the hinge seat (17) is movably connected to the corresponding position of the exterior of the swing arm (18) through a rotating shaft.
6. The reduction-type electronic flow scale according to claim 5, characterized in that: The bottom end of each swing arm (18) is provided with a heating plate (20), the shape of each swing arm (18) is L-shaped, and the bending portion of each swing arm (18) is provided with a conical sealing sleeve (19).