Novel film sampling device
By setting a convex plate and a longitudinal channel on the film sampling device, combining longitudinal cutting and transverse cutting devices, and using a pressing plate to press the film, the problem of curling in the middle of the film is solved, and smooth cutting and efficient sampling are achieved.
Patent Information
- Application Number
- CN202422799649.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-18
AI Technical Summary
During the cutting process of the existing film sampling device, the middle part of the film is prone to curling up, resulting in uneven cutting, uneven edges, and even scrapping.
A new film sampling device was designed, which adopts convex plates and longitudinal channels set on the workbench, combined with longitudinal cutting and transverse cutting devices, and uses a pressing plate to press the film to ensure that the film is stable and the edge is smooth during the cutting process.
It achieves stability and smoothness in the film cutting process, avoids problems of uneven edges and scrap, and improves cutting efficiency and product quality.
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Figure CN223426296U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sampling devices, in particular to a novel thin film sampling device. Background Art
[0002] When performing performance tests on thin films, a sampling device is required to obtain samples. Our company's patent application number 202020625846.5 discloses a film sampling device, which includes a frame, a first cutting device, a second cutting device, a working plate and a pressure rod. The pressure rod can fix the film on the working plate. The first cutting device can slide left and right along the frame to cut the film into long strips, and the second cutting device can slide back and forth along the frame to further cut the obtained long strip film into samples. In actual use, it is found that the edges of the long strip films cut by the first cutting device are neat, the two sides are parallel and without defects, and the qualified rate of the cut samples will not decrease after long-term use. However, when the second cutting device further cuts the obtained long strip film into several samples that meet the standards, the middle part of the long strip film is far away from the two ends. When it is cut by the second cutter, the side facing the second cutter is easy to roll up or down, so that the second cutter sometimes finds it difficult to cut into the long strip film. After the long strip film is cut, the edge of this end is not smooth. In severe cases, one or more serrations will appear, causing the sample to be scrapped. Utility Model Content
[0003] The technical problem to be solved by the present invention is to provide a novel thin film sampling device in view of the above-mentioned technical deficiencies.
[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is: a new type of thin film sampling device, including a workbench, both ends of the upper surface of the workbench are provided with convex plates, and the convex plates are provided with multiple longitudinal channels. The outer side of the convex plates is provided with a fixed groove, and the pressure rod can be placed in the fixed groove and is detachably connected to the workbench. The upper surface of the workbench is also provided with multiple lower transverse channels, and the workbench is slidably connected to a longitudinal cutting device, and the longitudinal cutting device is provided with multiple longitudinal cutting knives, and the multiple longitudinal cutting knives can pass through the multiple longitudinal channels respectively. The workbench is also slidably connected to a transverse cutting device, and the transverse cutting device is provided with multiple transverse cutting knives, and the multiple transverse cutting knives are respectively located in the multiple lower transverse channels and extend upward from the lower transverse channels to above the upper surface of the workbench. It also includes a pressing plate detachably connected to the workbench, and the pressing plate is provided with multiple upper transverse channels.
[0005] Further optimize the technical scheme, the upper surface of the workbench is provided with four first threaded holes, the width of the pressing plate is equal to the width of the workbench, the length of the pressing plate is less than the distance between the two convex plates, the bottom surface of the pressing plate is provided with four counterbores, the top surface of the counterbores is provided with a first through hole, the lower part of the fastening handle is provided with a threaded part for connecting with the first threaded hole, the diameter of the threaded part is greater than the diameter of the first through hole, the upper part of the threaded part is provided with a sliding column located in the first through hole, the diameter of the sliding column is equal to the diameter of the first through hole, the length of the sliding column is greater than the depth of the first through hole, and the top of the sliding column is provided with a cap part, and the diameter of the cap part is greater than the diameter of the first through hole.
[0006] Further optimize the technical scheme, the cap part is connected with a pull ring.
[0007] Further optimize the technical scheme, the two sides of the pressing plate are provided with guide blocks, the lower ends of the two sides of the guide blocks are provided with first chamfers, the inner side of the lower end of the guide block is provided with a second chamfer, and the two sides of the workbench are provided with positioning grooves for cooperating with the guide blocks.
[0008] Further optimize the technical scheme, the workbench is provided with two fixed columns below each positioning groove end, and the two fixed columns are connected with the two ends of the elastic belt.
[0009] Compared with the prior art, the workbench has the following advantages: the two ends of the upper surface of the workbench are provided with convex plates, and a plurality of longitudinal channels are arranged on the convex plates, when longitudinal cutting is carried out, the middle part of the film is suspended, so that the upper surface of the workbench does not need to be provided with longitudinal channels, so that the width direction of the long strip-shaped film obtained by longitudinal cutting can be pressed by the pressing plate when being transversely cut, and the existence of the pressing plate makes the long strip-shaped film on both sides of the transverse channel be pressed tightly, so that the side of the long strip-shaped film facing the transverse cutter is not easy to roll up upward or downward, and the edge of the long strip-shaped film is relatively smooth after being cut, and is not scrapped. BRIEF DESCRIPTION OF DRAWINGS
[0010] Figure 1 It is a structural schematic view of a new film sampling device without installing a pressing plate.
[0011] Figure 2 It is a structural schematic view of another direction of a new film sampling device without installing a pressing plate.
[0012] Figure 3 It is a structural schematic view of a pressing plate.
[0013] Figure 4 It is a structural schematic view of a fastening handle.
[0014] Figure 5Schematic diagram of the structure of a new type of thin film sampling device after installing a pressure plate.
[0015] In the figure: 1. longitudinal cutting device; 2. pressure rod; 3. transverse cutting device; 4. workbench; 41. convex plate; 411. longitudinal channel; 42. first threaded hole; 43. fixing column; 44. positioning groove; 45. lower transverse channel; 46. fixing groove; 5. pressure plate; 51. upper transverse channel; 52. fastening handle; 521. threaded portion; 522. sliding column; 523. cap portion; 524. pull ring; 53. guide block; 531. first chamfer; 532. second chamfer; 54. countersunk hole; 55. first through hole. DETAILED DESCRIPTION
[0016] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present invention. Furthermore, descriptions of known structures and technologies are omitted in the following description to avoid unnecessary confusion regarding the concepts of the present invention.
[0017] Specific implementation method: Figure 1-5As shown, a novel film sampling device includes a workbench 4, both ends of the upper surface of the workbench 4 are provided with convex plates 41, and a plurality of longitudinal channels 411 are provided on the convex plates 41. The outer side of the convex plates 41 is provided with a fixing groove 46, and the pressure rod 2 can be placed in the fixing groove 46 and is detachably connected to the workbench 4. The pressure rod 2 is used to fix the two ends of the film to be cut. The upper surface of the workbench 4 is also provided with a plurality of lower transverse channels 45, and the end of the lower transverse channel 45 is located on the outer side of the outermost longitudinal channel 411. The workbench 4 is slidably connected to a longitudinal cutting device 1, and a plurality of longitudinal cutting knives are provided on the longitudinal cutting device 1. The lower part of the longitudinal cutting knife is provided with a sword-shaped knife tip, and blades are symmetrically provided on both sides of the knife tip. The plurality of longitudinal cutting knives can pass through the plurality of longitudinal channels 411 respectively, and the knife tips of the longitudinal cutting knives will not touch the workbench. 4, the longitudinal cutting device 1 can be moved to the outside of the fixed groove 46 so as not to affect the transverse cutting, the workbench 4 is also slidably connected to the transverse cutting device 3, and a plurality of transverse cutting knives are provided on the transverse cutting device 3. The main body of the transverse cutting knife is a rectangular thin plate with a triangular notch on the thin plate. The two sides of the notch are provided with cutting edges. The plurality of transverse cutting knives are respectively located in a plurality of lower transverse channels 45 and extend upward from the lower transverse channels 45 to above the upper surface of the workbench 4. The upper surface of the workbench 4 is located within the range where the cutting edges of the transverse cutting knives are located (preferably located at the junction of the cutting edges on the two sides of the triangular notch). It also includes a pressing plate 5 detachably connected to the workbench 4, and a plurality of upper transverse channels 51 are provided on the pressing plate 5. When the pressing plate 5 is installed on the workbench 4, the upper transverse channels 51 are used to accommodate the upper part of the transverse cutting knife. When in use, combined with Figure 1As shown, first, the longitudinal cutting device 1 is moved to one end of the workbench 4 and outside the fixed slot 46, the transverse cutting device 3 is completely pushed in so that the transverse cutter is outside the longitudinal channel 411 at the outermost side, then the film to be cut is placed on the workbench 4, the two ends of the film to be cut cover the fixed slot 46, then the pressing rod 2 is placed in the fixed slot 46, then the film to be cut is pulled tight and flat by hand so that the film to be cut is parallel to the upper surface of the workbench 4, at this time, the bottom surface of the two ends is in contact with the top surface of the convex plate 41, and the bottom surface of the middle part is away from the upper surface of the workbench 4, then the pressing rod 2 is fixed with the workbench 4, then the longitudinal cutting device 1 is pulled to move to the other end of the workbench 4, the longitudinal cutter cuts the film (the part higher than the tip of the longitudinal cutter, almost all the part between the two fixed slots 46) into a long strip, then the pressing rod 2 is unfixed with the workbench 4, then the pressing plate 5 is pressed on the upper surface of the long strip film, and the upper transverse channel 51 is aligned with the lower transverse channel 45, then the pressing plate 5 is fixed with the workbench 4, at this time, the pressing plate 5 presses the long strip film on the upper surface of the workbench 4, then the transverse cutting device 3 is pulled, the transverse cutter cuts each long strip film into several sections to obtain a test sample, then the pressing plate 5 is removed, and the test sample can be collected. Because the long strip film on both sides of the transverse channel is pressed tight, the side of the long strip film facing the transverse cutter is not easy to roll up upward or downward, so the second cutter is easy to cut into the long strip film, and the edge of the long strip film is relatively smooth after being cut, and it will not be scrapped.
[0018] The upper surface of the workbench 4 is provided with four first threaded holes 42, the first threaded holes 42 are located outside the film to be cut, the width of the pressing plate 5 is equal to the width of the workbench 4, the length of the pressing plate 5 is less than the distance between the two convex plates 41, the bottom surface of the pressing plate 5 is provided with four counterbores 54, the top surface of the counterbores 54 is provided with a first through hole 55, the lower part of the fastening handle 52 is provided with a threaded part 521 for connecting with the first threaded hole 42, the diameter of the threaded part 521 is greater than the diameter of the first through hole 55, the upper part of the threaded part 521 is provided with a sliding column 522 located in the first through hole 55, the diameter of the sliding column 522 is equal to the diameter of the first through hole 55, the length of the sliding column 522 is greater than the depth of the first through hole 55, and the top of the sliding column 522 is provided with a cap part 523, the diameter of the cap part 523 is greater than the diameter of the first through hole 55. Figure 3 As shown, the fastening handle 52 can slide and rotate relative to the first through hole 55, lifting the fastening handle 52 can lift the pressing plate 5, and tightening the fastening handle 52 in the first threaded hole 42 can press the pressing plate 5 on the workbench 4.
[0019] The cap part 523 is connected with a pull ring 524, which facilitates lifting the fastening handle 52 and the pressing plate 5 by hand.
[0020] Guide blocks 53 are provided on both sides of the pressure plate 5. Both sides of the lower end of the guide block 53 are provided with first chamfers 531. The inner side of the lower end of the guide block 53 is provided with a second chamfer 532. Positioning grooves 44 for cooperating with the guide blocks 53 are provided on both sides of the workbench 4. Figure 3 As shown, when the pressure plate 5 is lifted, the threaded portion 521 is preferably completely located in the countersunk hole 54. When the pressure plate 5 is lowered, the guide block 53 is first aligned with the positioning groove 44. At this time, the threaded portion 521 is also aligned with the first threaded hole 42, making it easier to align the threaded portion 521 with the first threaded hole 42.
[0021] The workbench 4 is provided with two fixing columns 43 below the end of each positioning groove 44. The two fixing columns 43 are respectively connected to the two ends of the elastic band. The elastic band can be hung on the two ends of the pressure rod 2 to press the pressure rod 2 into the fixing groove 46.
[0022] It should be understood that the above-described specific embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and do not constitute limitations of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the scope of protection of the present invention. In addition, the appended claims of the present invention are intended to cover all variations and modifications that fall within the scope and metes and bounds of the appended claims, or equivalents thereof.
Claims
1. A novel thin film sampling device, comprising a workbench (4), characterized in that: Both ends of the upper surface of the workbench (4) are provided with convex plates (41), and a plurality of longitudinal channels (411) are provided on the convex plates (41). A fixing groove (46) is provided on the outer side of the convex plates (41), and the pressure rod (2) can be placed in the fixing groove (46) and is detachably connected to the workbench (4). A plurality of lower transverse channels (45) are also provided on the upper surface of the workbench (4). The workbench (4) is slidably connected to a longitudinal cutting device (1), and a plurality of longitudinal cutting devices (1) are provided on the longitudinal cutting device (1). Cutting knives, wherein the plurality of longitudinal cutting knives can respectively pass through the plurality of longitudinal channels (411); the workbench (4) is also slidably connected to a transverse cutting device (3); the transverse cutting device (3) is provided with a plurality of transverse cutting knives, the plurality of transverse cutting knives are respectively located in the plurality of lower transverse channels (45) and extend upward from the lower transverse channels (45) to a position higher than the upper surface of the workbench (4); and a pressing plate (5) detachably connected to the workbench (4); the pressing plate (5) is provided with a plurality of upper transverse channels (51).
2. A novel thin film sampling device according to claim 1, characterized in that: The upper surface of the workbench (4) is provided with four first threaded holes (42), the width of the pressing plate (5) is equal to the width of the workbench (4), the length of the pressing plate (5) is less than the distance between the two convex plates (41), the bottom surface of the pressing plate (5) is provided with four countersunk holes (54), the top surface of the countersunk holes (54) is provided with a first through hole (55), the lower part of the fastening handle (52) is provided with a threaded portion (521) for connecting with the first threaded hole (42), and the threaded portion The diameter of (521) is greater than the diameter of the first through hole (55), a sliding column (522) is provided above the threaded portion (521) and is located in the first through hole (55), the diameter of the sliding column (522) is equal to the diameter of the first through hole (55), the length of the sliding column (522) is greater than the depth of the first through hole (55), and a cap portion (523) is provided on the top of the sliding column (522), the diameter of the cap portion (523) is greater than the diameter of the first through hole (55).
3. A novel thin film sampling device according to claim 2, characterized in that: The cap portion (523) is connected to a pull ring (524).
4. A novel thin film sampling device according to claim 2, characterized in that: Guide blocks (53) are provided on both sides of the pressure plate (5), first chamfers (531) are provided on both sides of the lower end of the guide block (53), and a second chamfer (532) is provided on the inner side of the lower end of the guide block (53). Positioning grooves (44) for cooperating with the guide blocks (53) are provided on both sides of the workbench (4).
5. A novel thin film sampling device according to any one of claims 1 to 4, characterized in that: The workbench (4) is provided with two fixing columns (43) below the end of each positioning slot (44), and the two fixing columns (43) are respectively connected to the two ends of the elastic band.
Citation Information
Patent Citations
Film sampling device
CN211978350U