The invention relates to the technical field of pressure-sensitive materials, in particular to a wide-range high-response pressure-sensitive material
composite structure and a
process optimization method. Comprising the following steps: immersing
polymer particles into a conductive
composite coating solution, mechanically stirring, ultrasonically dispersing,
drying and curing to prepare particles with uniformly coated surfaces; the method comprises the following steps: melting particles by adopting a micro-fluidic
spinning technology, extruding special-shaped cross-section fibers through a spinneret plate, stretching and shaping, and constructing a surface bulge structure. A plurality of fibers are twisted and stranded, the twisting direction is regulated and controlled to form a stable conductive net, and the periodic wavy linear single-strand pressure-sensitive wire is prepared through
thermal mechanical shaping. The pressure-sensitive lines are subjected to warp and weft orthogonal weaving, butt-joint points are locally hot-pressed and fixed to form a latticed synaptic array and groove network, and the tip end is an arc-shaped micro-strain trigger area; and assembling a multi-layer functional fabric stacking structure, preparing an
electrode layer, a pressure-sensitive layer and a packaging layer, and sequentially stacking the
electrode layer, the pressure-sensitive layer and the packaging layer. According to the technical scheme, the range and response of the sensor in the
tower can be improved.