Sampling equipment for automobile incoming coal

The full-section sampling head assembly and stainless steel sampling cylinder, combined with spiral conveying and vibrator, solve the problems of weak sample representativeness and clogging of existing equipment, and achieve an efficient and reliable sampling process.

CN223426302UActive Publication Date: 2025-10-10SHAANXI HUANGLING COAL CHEM CO LTD
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Patent Information

Application Number
CN202422119198.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-10-10
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

Existing automobile sampling equipment uses point sampling, and the sampling head is not a full-section one, resulting in poor sample representativeness. In addition, clean coal with high water content can easily clog the sampling tube, increasing the cleaning workload.

Method used

The full-section sampling head assembly is combined with saw-shaped carbide teeth and a stainless steel sampling barrel. The sample is lifted by a spiral conveyor rod and unloaded by an electric push rod and vibrator to prevent clogging and sample mixing.

Benefits of technology

Achieve multi-point continuous sampling, improve sampling efficiency, avoid blockage and sample mixing, reduce cleaning workload, and ensure sample representativeness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses sampling equipment for automobile coal, which comprises a mounting plate, the bottom of the mounting plate is rotatably connected with a sampling cylinder, the bottom of the sampling cylinder is fixedly connected with a sampling head, and the bottom of the mounting plate is rotatably connected with a spiral conveying rod in the sampling cylinder; the utility model relates to the technical field of sampling equipment, according to the sampling equipment for automobile incoming coal, an existing point sampling trolley is replaced by a full-section sampling trolley, a sampling head assembly is changed into a full-section sampling head assembly, the diameter is 140 mm, multi-point continuous sampling can be realized, the sampling time is shortened, the sampling efficiency is improved, and the sampling efficiency is improved in the unloading process. All samples can be removed by arranging the vibrator, and the sampling barrel is made of stainless steel and has the advantages of smooth material, corrosion resistance, long service life and the like, so that the phenomena of corrosion of the inner wall of the sampling barrel, easiness in blockage, coal adhesion, sample mixing and the like caused by adhesion of coal with relatively high water content to the inner wall of the sampling barrel for a long time are avoided, and the sampling barrel is convenient to use.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sampling equipment technical field, concretely is a kind of sampling equipment of car coal. BACKGROUND

[0002] Car sampling machine is a set of sampling, sample, sample, abandon sample in one's body vehicle-mounted mobile coal deep sampling machine, it can realize the equipment of the automatic sampling of coal product, quality inspection center car sampling machine is mainly responsible for the sampling work of raw coal of incoming plant car;The original sampling head of sampling equipment in the prior art is point sampling, unloads once material in a point unloading point, and sampling head is not full section, can only take carriage top sample, and the sample representative is not strong, and because washing fine coal contains certain amount of moisture, long time will produce accumulated coal blockage and lead to sample mixing phenomenon, also increase cleaning workload, it is inconvenient to use.Therefore, we propose a kind of sampling equipment of car coal. CONTENT OF UTILITY MODEL

[0003] In view of the deficiencies of the prior art, the utility model provides a kind of sampling equipment of car coal, solve the original sampling head of sampling equipment point sampling, unloads once material in a point unloading point, and sampling head is not full section, can only take carriage top sample, and the sample representative is not strong, and because washing fine coal contains certain amount of moisture, long time will produce accumulated coal blockage and lead to sample mixing phenomenon, also increase cleaning workload problem.

[0004] To realize above-mentioned purpose, the utility model is realized by following technical scheme:

[0005] A sampling device for coal from a car comprises a mounting plate, the bottom of the mounting plate is rotatably connected to a sampling cylinder, the bottom of the sampling cylinder is fixedly connected to a sampling head, the bottom of the mounting plate and the interior of the sampling cylinder are rotatably connected to a spiral conveying rod, one side of the sampling cylinder is fixedly connected to a connecting bucket, the outer side of the connecting bucket is fixedly connected to a first connecting seat, the interior of the first connecting seat is rotatably connected to an electric push rod, the outer side of the connecting bucket is symmetrically rotatably connected to a rotating shaft, the outer side of the rotating shaft is fixedly connected to a blocking frame, one side of the blocking frame is fixedly connected to a second connecting seat, and the output end of the electric push rod is rotatably connected to the second connecting seat; when sampling, the sampling cylinder is rotated The device rotates and moves downwards through an external device. The sampling head can cut the sampling part from the surrounding material layer. The material inside the sampling cylinder can be lifted by the spiral conveying rod and enters the connecting bucket after lifting. The electric push rod is started and the blocking frame is driven by the electric push rod to rotate along the rotating shaft, thereby exposing the bottom of the connecting bucket so that the material can be discharged. At the same time, a very small amount of powder adhered to the sampling cylinder during the last sampling is completely removed and discharged to prevent sample mixing. When the sampling head reaches the designated point, it stops descending and the spiral conveying rod stops rotating. The sample in the sampling cylinder can be discharged from the bottom of the cylinder into the receiving hopper through the reverse rotation of the spiral conveying rod, which is convenient for unloading the sample.

[0006] Preferably, saw-shaped carbide teeth are fixedly connected at equal intervals at the bottom of the sampling head, and the sampling tube is made of stainless steel. The setting of the saw-shaped carbide teeth facilitates the cutting of the sampling part from the surrounding material layer. The stainless steel material has the advantages of smooth material, corrosion resistance, and long service life, which avoids the corrosion of the inner wall of the sampling tube caused by the coal with a high water content sticking to the inner wall of the sampling tube for a long time, which can easily cause blockage, coal sticking, sample mixing, etc.

[0007] Preferably, a second motor is fixedly connected to the top of the mounting plate, and an output end of the second motor is fixedly connected to the screw conveying rod. The screw conveying rod is driven to rotate by the second motor, thereby facilitating the transportation of materials.

[0008] Preferably, the bottom of the mounting plate is fixedly connected to a fixing frame, a transmission shaft is rotatably connected between the fixing frame and the mounting plate, the outer side of the transmission shaft is fixedly connected to a transmission gear, and the outer side of the sampling tube is fixedly connected to an outer gear ring used in conjunction with the transmission gear. The rotation of the transmission shaft drives the transmission gear to rotate, and the transmission gear drives the sampling tube to rotate by cooperating with the outer gear ring, which facilitates sampling.

[0009] Preferably, a first motor is fixedly connected to the top of the mounting plate, and an output end of the first motor is fixedly connected to a transmission shaft, so that the transmission shaft is driven to rotate by the first motor, thereby assisting in the sampling work.

[0010] Preferably, a vibrator is installed on the top of the mounting plate, and the vibrator can drive the sampling tube to vibrate, thereby facilitating the removal of the sample.

[0011] Preferably, a first through groove is provided on the outside of the sampling cylinder, and a second through groove is provided inside the connecting bucket. The second through groove is connected to the first through groove. The arrangement of the second through groove and the first through groove facilitates the input of the sample inside the sampling cylinder into the interior of the connecting bucket and facilitates its discharge.

[0012] Preferably, a heating tape is wound around the interior of the sampling tube, and the provision of the heating tape can prevent the sample from freezing and clogging inside the sampling tube in cold winter.

[0013] The utility model provides a sampling device for coal from trucks. Compared with the existing technology, it has the following features:

[0014] Beneficial effects:

[0015] 1. The sampling equipment for coal from automobiles replaces the current point sampling trolley with a full-section sampling trolley, and the sampling head assembly is changed to a full-section sampling head assembly with a diameter of 140mm, which can realize multi-point continuous sampling, shorten the sampling time and improve the sampling efficiency.

[0016] 2. The sampling equipment for coal from trucks can remove all samples through the setting of a vibrator during the unloading process. The sampling tube is made of stainless steel, which has the advantages of smooth material, corrosion resistance and long service life. It avoids the corrosion of the inner wall of the sampling tube caused by the coal with high water content sticking to the inner wall of the sampling tube for a long time, which can easily cause blockage, coal sticking, sample mixing and other phenomena. It is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the sampling tube of the utility model;

[0019] Figure 3 This is a structural diagram of the connecting bucket of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the mounting plate of the utility model.

[0021] In the figure: 1. Sampling cylinder; 2. Connecting bucket; 3. Mounting plate; 4. Vibrator; 5. Blocking frame; 6. Sampling head; 7. First through slot; 8. Screw conveying rod; 9. First connecting seat; 10. Electric push rod; 11. Second connecting seat; 12. Rotating shaft; 13. Second through slot; 14. Outer gear ring; 15. Transmission shaft; 16. Fixed frame; 17. Transmission gear; 18. First motor; 19. Second motor. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figures 1 to 4 , the utility model provides a technical solution:

[0024] A sampling device for coal from a car, comprising a mounting plate 3, a sampling barrel 1 being rotatably connected to the bottom of the mounting plate 3, a sampling head 6 being fixedly connected to the bottom of the sampling barrel 1, a spiral conveying rod 8 being rotatably connected to the bottom of the mounting plate 3 and located inside the sampling barrel 1, a connecting bucket 2 being fixedly connected to one side of the sampling barrel 1, a first connecting seat 9 being fixedly connected to the outside of the connecting bucket 2, an electric push rod 10 being rotatably connected to the inside of the first connecting seat 9, a rotating shaft 12 being symmetrically rotatably connected to the outside of the connecting bucket 2, a blocking frame 5 being fixedly connected to the outside of the rotating shaft 12, a second connecting seat 11 being fixedly connected to one side of the blocking frame 5, and an output end of the electric push rod 10 being rotatably connected to the second connecting seat 11; when sampling, the sampling barrel 1 is caused to rotate. The device can be driven downward by an external device, and the sampling part can be cut off from the surrounding material layer by the sampling head 6. The material inside the sampling tube 1 can be lifted by the spiral conveying rod 8, and then enters the interior of the connecting bucket 2. The electric push rod 10 is started, and the blocking frame 5 is driven by the electric push rod 10 to rotate along the rotating shaft 12, so that the bottom of the connecting bucket 2 is exposed, so that the material can be discharged. At the same time, the very small amount of powder adhered to the sampling tube 1 during the last sampling is completely removed and discharged to prevent sample mixing. When the sampling head 6 reaches the designated point, it stops descending and the spiral conveying rod 8 stops rotating. The sample in the sampling tube 1 can be discharged from the bottom of the tube into the receiving hopper through the reverse rotation of the spiral conveying rod 8, which is convenient for unloading the sample.

[0025] Furthermore, saw-shaped carbide teeth are fixedly connected to the bottom of the sampling head 6 at equal intervals. The sampling tube 1 is made of stainless steel. The setting of the saw-shaped carbide teeth facilitates the cutting of the sampling part from the surrounding material layer. The stainless steel material has the advantages of smooth material, corrosion resistance, and long service life. It avoids the corrosion of the inner wall of the sampling tube 1 caused by the coal with a high water content sticking to the inner wall of the sampling tube 1 for a long time, which can easily cause blockage, coal sticking, sample mixing, etc.

[0026] Furthermore, a second motor 19 is fixedly connected to the top of the mounting plate 3, and an output end of the second motor 19 is fixedly connected to the screw conveying rod 8. The screw conveying rod 8 is driven by the second motor 19 to rotate, thereby facilitating the transportation of materials.

[0027] Furthermore, a fixing frame 16 is fixedly connected to the bottom of the mounting plate 3, and a transmission shaft 15 is rotatably connected between the fixing frame 16 and the mounting plate 3. A transmission gear 17 is fixedly connected to the outer side of the transmission shaft 15, and an outer ring gear 14 used in conjunction with the transmission gear 17 is fixedly connected to the outer side of the sampling tube 1. The rotation of the transmission shaft 15 drives the transmission gear 17 to rotate, and the transmission gear 17 drives the sampling tube 1 to rotate by cooperating with the outer ring gear 14, which facilitates sampling.

[0028] Furthermore, a first motor 18 is fixedly connected to the top of the mounting plate 3 , and an output end of the first motor 18 is fixedly connected to the transmission shaft 15 . The transmission shaft 15 is driven to rotate by the first motor 18 , thereby assisting in the sampling work.

[0029] Furthermore, a vibrator 4 is installed on the top of the mounting plate 3. The vibrator 4 can drive the sampling tube 1 to vibrate, making it easier to remove the sample.

[0030] Furthermore, a first through groove 7 is provided on the outside of the sampling cylinder 1, and a second through groove 13 is provided inside the connecting bucket 2. The second through groove 13 is connected to the first through groove 7. The arrangement of the second through groove 13 and the first through groove 7 facilitates the input of the sample inside the sampling cylinder 1 into the interior of the connecting bucket 2 and facilitates its discharge.

[0031] Furthermore, a heating tape is wound around the interior of the sampling tube 1 , and the provision of the heating tape can prevent the sample from freezing and clogging inside the sampling tube 1 in cold winter.

[0032] During use, when sampling, the first motor 18 is started, and the first motor 18 drives the transmission gear 17 to rotate through the transmission shaft 15, and the rotation of the transmission gear 17 is used in conjunction with the outer gear ring 14 to drive the sampling tube 1 to rotate, so that the sampling tube 1 rotates and runs. The device can be driven downward by an external device. Since the bottom of the sampling head 6 is provided with a saw-shaped carbide tooth, the sampling part can be cut off from the surrounding material layer. The material inside the sampling tube 1 can be lifted by the spiral conveying rod 8, and after being lifted, it enters the interior of the connecting bucket 2, and the electric push rod 10 is started, and the blocking frame 5 is driven by the electric push rod 10 to move along the rotating shaft 1 2 generates rotation, thereby exposing the bottom of the connecting bucket 2 so that the material can be discharged, and at the same time, a very small amount of powder adhered to the sampling tube 1 during the last sampling is completely removed and discharged, so that the sample is not mixed. When the sampling head 6 reaches the designated point, it stops descending, the spiral conveying rod 8 stops rotating, and the sampling tube 1 rotates in the opposite direction, and the sealed sampled material exits the coal seam upward. Then the large and small vehicles carry the device to the feeding belt conveyor receiving hopper position quickly, start the second motor 19, and the second motor 19 drives the spiral conveying rod 8 to reverse quickly, thereby discharging the sample in the sampling tube 1 from the bottom of the tube into the receiving hopper. During the unloading process, all samples in the sampling tube 1 can be unloaded by the vibrator 4, which is convenient for use.

[0033] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0034] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprise," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations. The phrase "includes an element defined by..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.

[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sampling device for coal from a truck, comprising a mounting plate (3), characterized in that: The bottom of the mounting plate (3) is rotatably connected to a sampling cylinder (1), the bottom of the sampling cylinder (1) is fixedly connected to a sampling head (6), the bottom of the mounting plate (3) and located inside the sampling cylinder (1) is rotatably connected to a spiral conveying rod (8), one side of the sampling cylinder (1) is fixedly connected to a connecting bucket (2), the outer side of the connecting bucket (2) is fixedly connected to a first connecting seat (9), the interior of the first connecting seat (9) is rotatably connected to an electric push rod (10), the outer side of the connecting bucket (2) is symmetrically rotatably connected to a rotating shaft (12), the outer side of the rotating shaft (12) is fixedly connected to a blocking frame (5), one side of the blocking frame (5) is fixedly connected to a second connecting seat (11), and the output end of the electric push rod (10) is rotatably connected to the second connecting seat (11).

2. The sampling device for coal from a truck according to claim 1, characterized in that: The bottom of the sampling head (6) is fixedly connected with saw-shaped carbide teeth at equal intervals, and the sampling tube (1) is made of stainless steel.

3. The sampling device for coal from a truck according to claim 1, characterized in that: A second motor (19) is fixedly connected to the top of the mounting plate (3), and an output end of the second motor (19) is fixedly connected to the spiral conveying rod (8).

4. The sampling device for coal from a truck according to claim 1, characterized in that: The bottom of the mounting plate (3) is fixedly connected to a fixing frame (16), a transmission shaft (15) is rotatably connected between the fixing frame (16) and the mounting plate (3), the outer side of the transmission shaft (15) is fixedly connected to a transmission gear (17), and the outer side of the sampling cylinder (1) is fixedly connected to an outer gear ring (14) used in conjunction with the transmission gear (17).

5. The sampling device for coal from a truck according to claim 4, characterized in that: A first motor (18) is fixedly connected to the top of the mounting plate (3), and an output end of the first motor (18) is fixedly connected to a transmission shaft (15).

6. The sampling device for coal from a truck according to claim 1, characterized in that: A vibrator (4) is installed on the top of the mounting plate (3).

7. The sampling device for coal from a truck according to claim 1, characterized in that: A first through groove (7) is provided on the outside of the sampling cylinder (1), a second through groove (13) is provided inside the connecting bucket (2), and the second through groove (13) is communicated with the first through groove (7).

8. The sampling device for coal from a truck according to claim 1, characterized in that: A heating tape is wound around the interior of the sampling cylinder (1).