Alignment device for electrical debugging of metro vehicle
By designing the motor-driven reel and ball bearing structure inside the housing, the problem of connecting wire entanglement is solved, orderly management of connecting wires and efficient use of devices are achieved, and the work efficiency of electrical commissioning of subway vehicles and the life of equipment are improved.
Patent Information
- Application Number
- CN202422504134.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The existing wiring device used for electrical debugging of subway vehicles easily causes the connecting wires to become tangled, crossed, and entangled during the debugging process, making it difficult to organize and increasing the workload.
A wiring device including a housing, a motor, a reel, a ball bearing and a baffle is designed. The motor drives the reel to rotate to achieve orderly management of the connecting wires. The ball bearing is used to reduce wear. The sealing gasket, protective cover and cooling fan are combined to improve the sealing and heat dissipation efficiency of the device.
It achieves orderly management of connecting wires, reduces the occurrence rate of failures, extends the service life of the device, and improves the efficiency and safety of electrical commissioning.
Smart Images

Figure CN223426775U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of line alignment devices, and in particular to a line alignment device for electrical debugging of subway vehicles. Background Art
[0002] Electrical debugging mainly refers to the adjustment and testing of electrical equipment. It is a process in subway vehicle debugging after the equipment installation work is completed and before it is put into production operation. It cannot be put into operation directly after the installation is completed on site according to the design drawings. In order to ensure the safe, reasonable and normal operation of the equipment and avoid accidents that cause economic losses to the country and casualties, debugging work must be carried out. Only after passing the electrical debugging can the electrical equipment be put into operation.
[0003] After searching, Chinese Patent Publication (Announcement) No. CN209946220U discloses a wiring device for subway electrical debugging, including a wiring device body, a replacement mechanism and a fixing mechanism, the front surface of the wiring device body is fixedly connected to a load-bearing protective shell, and the bottom of the load-bearing protective shell is fixedly connected to a clamping head through a connecting wire, a heat dissipation hole is opened on one side of the load-bearing protective shell, the replacement mechanism is located on one side of the load-bearing protective shell, and the replacement mechanism includes a load-bearing bracket movably installed on one side of the load-bearing protective shell, and the inner side of the load-bearing bracket is fixedly connected to a dust-proof fiber net; by designing the dust-proof fiber net installed on the inner side of the load-bearing protective shell, dust-proof treatment of the fixed card block is achieved, which greatly reduces the entry of dust. At the same time, by designing the load-bearing bracket installed on the outside of the dust-proof fiber net, and under the tension of the expansion spring, convenient replacement and cleaning of the dust-proof fiber net is achieved, which solves the problem of poor dust-proof effect of the existing fixed card block.
[0004] Although the wiring device of the above patent is convenient for heat dissipation and dust prevention, it is easy for the debugging connection wires to be entangled on the outside of the device during electrical debugging, making it difficult to sort them out. It is easy for the connection wires to cross and entangle with each other, causing great inconvenience in sorting after use and increasing the workload. Therefore, it is necessary to design a wiring device for electrical debugging of subway vehicles to solve the above problems. Utility Model Content
[0005] In response to the technical problems mentioned in the above background solution, a wiring device for electrical debugging of subway vehicles is provided.
[0006] The technical means adopted by this utility model are as follows:
[0007] A wiring device for electrical debugging of a subway vehicle, comprising: a housing;
[0008] A partition is fixedly connected to the middle of the shell, and motors are fixedly connected to both sides of the upper surface of the partition, and the output end of the motor is fixedly connected to a rotating rod, and the middle of the outer surface of the rotating rod is fixedly connected to a reel;
[0009] Both ends of the reel are fixedly connected with baffles, the outer surface of the reel is wrapped with a connecting wire, one end of the connecting wire is fixedly connected with a wire clamp, both sides of the inner side of the shell are fixedly connected with a fixing frame, and the outer surface of the fixing frame is rotatably connected with a ball.
[0010] Furthermore, threading holes are provided on both sides of the outer surface of the shell near the side of the connecting wire, and sealing gaskets are fixedly connected inside the threading holes.
[0011] Furthermore, a measuring instrument is fixedly connected to one side of the bottom wall of the shell, and a control module is fixedly connected to the other side of the bottom wall of the shell.
[0012] Furthermore, an operation display screen is fixedly connected to the middle of the front surface of the shell.
[0013] Furthermore, both sides of the outer surface of the shell are fixedly connected with fixing rods, and the outer surfaces of the fixing rods are rotatably connected with protective covers.
[0014] Furthermore, a magnetic block is fixedly connected to the outer surface of the protective cover.
[0015] Furthermore, the magnetic block is magnetically connected to the shell.
[0016] Furthermore, a heat dissipation fan is fixedly connected to the bottom of the inner side surface of the shell, and a retaining frame is also fixedly connected to the side of the inner side surface of the shell close to the heat dissipation fan.
[0017] Furthermore, a heat dissipation slot is provided at the bottom of the back side of the shell, and a dustproof screen is movably connected to the bottom of the back side of the shell through bolts.
[0018] Furthermore, a storage slot is provided in the middle of the upper surface of the shell, and a handle is rotatably connected to the interior of the storage slot. Compared with the prior art, the present invention has the following advantages:
[0019] In the utility model, through the arrangement of the motor, the reel and the ball bearing, the motor drives the rotating rod to rotate clockwise or counterclockwise, so that the reel on its outer surface rotates, and the connecting line is wound and released. The two baffles prevent the connecting line from deviating from the winding position, avoiding clutter after winding, realizing orderly management of the connecting line, and improving the use effect of the device. The ball bearing effectively reduces the wear of the connecting line when winding and releasing the line, reduces the occurrence of faults, and extends the service life.
[0020] In the utility model, through the arrangement of the sealing gasket, the protective cover and the heat dissipation fan, the sealing gasket can enhance the sealing when the connecting wire is inserted, and prevent external dust and other impurities from entering the interior of the shell through the threading hole during use. The protective cover is rotatably connected to the outer surface of the fixed rod to shield and protect the wire clamp, avoiding corrosion and rust caused by long-term exposure to the outside, thereby extending the service life. The heat dissipation fan can accelerate the flow of air inside the shell, thereby increasing the heat dissipation efficiency, so as to ensure its heat dissipation effect and achieve the purpose of increasing the heat dissipation capacity. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0022] Figure 1 This is a schematic diagram of the main structure of an embodiment of the utility model;
[0023] Figure 2 This is a schematic cross-sectional plan view of an embodiment of the present invention;
[0024] Figure 3 This is a schematic diagram of the internal structure of the housing according to an embodiment of the present utility model;
[0025] Figure 4 This is a schematic diagram of the reel structure of an embodiment of the utility model;
[0026] Figure 5 This is a schematic side view of the internal structure of the shell of an embodiment of the present utility model.
[0027] In the figure: 1. Shell; 2. Partition; 3. Motor; 4. Rotating rod; 5. Reel; 6. Baffle; 7. Connecting wire; 8. Wire clamp; 9. Fixing frame; 10. Ball bearing; 11. Threading hole; 12. Sealing gasket; 13. Measuring instrument; 14. Control module; 15. Operation display; 16. Fixing rod; 17. Protective cover; 18. Magnetic block; 19. Cooling fan; 20. Baffle; 21. Heat sink; 22. Dust screen; 23. Storage slot; 24. Handle. DETAILED DESCRIPTION
[0028] In order to help those skilled in the art better understand the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.
[0029] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0030] like Figure 1-5 As shown, a wiring device for electrical debugging of subway vehicles includes: a shell 1; a partition 2 is fixedly connected to the middle of the shell 1, and a motor 3 is fixedly connected to both sides of the upper surface of the partition 2, the output end of the motor 3 is fixedly connected to a rotating rod 4, and the middle of the outer surface of the rotating rod 4 is fixedly connected to a reel 5; baffles 6 are fixedly connected to both ends of the reel 5, a connecting wire 7 is wound around the outer surface of the reel 5, and one end of the connecting wire 7 is fixedly connected to a wire clamp 8, and a fixing frame 9 is fixedly connected to both sides of the inner side surface of the shell 1, and a ball 10 is rotatably connected to the outer surface of the fixing frame 9.
[0031] When in use, the partition 2 divides the interior of the housing 1 into two use spaces through the arrangement of the motor 3, the reel 5 and the ball 10, and is used to support and fix the motor 3 to ensure the stability of the device during operation. The outer surface of the reel 5 is wound with a connecting wire 7, one end of the connecting wire 7 is connected to the measuring instrument 13, and the other end is connected to the wire clamp 8. The two sets of wire clamps 8 are convenient for connecting the electrical equipment of the subway vehicle. The motor 3 is controlled by the program to drive the rotating rod 4 to rotate clockwise or counterclockwise, so that the reel 5 on its outer surface rotates, and the connecting wire 7 is wound and released. The two baffles 6 They are fixed at both ends of the reel 5 respectively, which play a role of limiting, preventing the connecting line 7 from deviating from the winding position, avoiding clutter after winding, changing the conventional manual sorting and storage of the connecting line 7, realizing orderly management of the connecting line 7, and improving the use effect of the device. When in use, there is no need to worry about the limited distance between the two connecting lines 7 and the failure to detect two devices and cables that are far away. It effectively speeds up the detection speed and improves the detection efficiency. The outer surface of the fixed frame 9 is rotatably connected with multiple balls 10. The balls 10 effectively reduce the wear of the connecting line 7 when the line is reeled in and out, reduce the occurrence of failures, and extend the service life.
[0032] In this embodiment, threading holes 11 are provided on both sides of the outer surface of the housing 1 near the connecting wire 7 , and sealing pads 12 are fixedly connected inside the threading holes 11 .
[0033] During specific use, the threading hole 11 is convenient for inserting the connecting wire 7 through the setting of the sealing gasket 12. The sealing gasket 12 can enhance the sealing performance of the connecting wire 7 during insertion, and prevent external dust and other impurities from entering the interior of the shell 1 through the threading hole 11 during use.
[0034] In this embodiment, a measuring instrument 13 is fixedly connected to one side of the inner bottom wall of the shell 1 , a control module 14 is fixedly connected to the other side of the inner bottom wall of the shell 1 , and an operation display screen 15 is fixedly connected to the middle of the front of the shell 1 .
[0035] During specific use, through the setting of the measuring instrument 13, the measuring instrument 13 is a commonly used electronic power measuring device that can measure DC current, DC voltage, AC current, AC voltage, resistance and audio level, etc. Some can also measure AC current, capacitance, inductance and some parameters of semiconductors. The control module 14 device is electrically connected to the internal electrical components, and the motor 3 can be operated and controlled through the operation display screen 15, and the measured data is displayed at the same time for the staff to understand and view.
[0036] In this embodiment, both sides of the outer surface of the housing 1 are fixedly connected with fixing rods 16 , and the outer surface of the fixing rods 16 is rotatably connected with a protective cover 17 .
[0037] During specific use, the protective cover 17 is set and rotatably connected to the outer surface of the fixed rod 16. When the device is not in use, the protective cover 17 shields and protects the wire clamp 8 to avoid corrosion and rust caused by long-term exposure to the outside, thereby extending the service life. When in use, it can be rotated open, which is simple and convenient to operate.
[0038] In this embodiment, a magnetic block 18 is fixedly connected to the outer surface of the protective cover 17 , and the magnetic block 18 is magnetically connected to the housing 1 .
[0039] During specific use, the magnetic block 18 is set to fix the outer surface of the protective cover 17. When the protective cover 17 is closed, the magnetic block 18 is magnetically attracted to the shell 1, thereby fixing the protective cover 17, making it more convenient to open and close the protective cover 17.
[0040] In this embodiment, a heat dissipation fan 19 is fixedly connected to the bottom of the inner side surface of the housing 1 , and a retaining frame 20 is fixedly connected to a side of the inner side surface of the housing 1 close to the heat dissipation fan 19 .
[0041] During specific use, the heat dissipation fan 19 is set up, and the baffle 20 protects the heat dissipation fan 19 to prevent the internal circuits of the device from being entangled with the fan blades, thereby enhancing the safety of use. The heat dissipation fan 19 can accelerate the flow of air inside the shell 1, thereby increasing the heat dissipation efficiency to ensure its heat dissipation effect and achieve the purpose of increasing the heat dissipation capacity.
[0042] In this embodiment, a heat dissipation slot 21 is provided at the bottom of the back side of the housing 1 , and a dust screen 22 is movably connected to the bottom of the back side of the housing 1 through bolts.
[0043] During specific use, the heat dissipation slots 21 facilitate the circulation of air inside the housing 1 through the provision of the dustproof mesh plate 22, so that the ventilation and heat dissipation effect inside the housing 1 is good, and the dustproof mesh plate 22 reduces the entry of external dust.
[0044] In this embodiment, a receiving groove 23 is provided in the middle of the upper surface of the housing 1 , and a handle 24 is rotatably connected to the interior of the receiving groove 23 .
[0045] When in use, the handle 24 is rotatably connected to the inside of the storage slot 23. When not in use, the device can be stored without taking up space. When in use, the handle 24 is rotated to a certain angle to facilitate carrying the device, thereby increasing the flexibility and convenience of movement.
[0046] Working principle: During use, the handle 24 is rotated to a certain angle, and the device is carried to the designated location. After arriving at the designated location, the protective cover 17 is opened, and the motor 3 is controlled by the operation display 15. The motor 3 drives the rotating rod 4 to rotate, so that the reel 5 on its outer surface rotates, and the connecting wire 7 is released. One end of the connecting wire 7 is connected to the measuring instrument 13, and the other end is connected to the wire clamp 8. The two sets of wire clamps 8 are convenient for connecting the electrical equipment of the subway vehicle. The wire hole 11 is convenient for inserting the connecting wire 7. The sealing gasket 12 strengthens the sealing of the connecting wire 7 when it is inserted. The operating display 15 detects the measuring instrument 13. The data is displayed so that the staff can understand and check it. After the line detection, the motor 3 drives the rotating rod 4 to reverse, so that the reel 5 can store the connecting line 7. The two baffles 6 prevent the connecting line 7 from deviating from the winding position, so as to realize the orderly management of the connecting line 7. The ball 10 reduces the wear of the connecting line 7 when the line is reeled in and out. The protective cover 17 is closed, and the magnetic block 18 is magnetically attracted to the shell 1 to fix the protective cover 17. The wire clamp 8 is shielded and protected by the protective cover 17 to avoid corrosion and rust due to long-term exposure to the outside. The cooling fan 19 can accelerate the flow of air inside the shell 1, thereby increasing the heat dissipation efficiency to ensure its heat dissipation effect.
[0047] The serial numbers of the above embodiments of the present invention are for descriptive purposes only and do not represent the superiority or inferiority of the embodiments. In the above embodiments of the present invention, the description of each embodiment has its own emphasis. For parts not described in detail in a particular embodiment, please refer to the relevant description of other embodiments. In the several embodiments provided in this application, it should be understood that the disclosed technical content can be implemented by other means.
[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A line alignment device for electrical debugging of subway vehicles, characterized in that: include: Housing (1); A partition (2) is fixedly connected to the middle of the housing (1), a motor (3) is fixedly connected to both sides of the upper surface of the partition (2), an output end of the motor (3) is fixedly connected to a rotating rod (4), and a reel (5) is fixedly connected to the middle of the outer surface of the rotating rod (4); Baffles (6) are fixedly connected to both ends of the reel (5), a connecting wire (7) is wound around the outer surface of the reel (5), one end of the connecting wire (7) is fixedly connected to a wire clamp (8), both sides of the inner side surface of the housing (1) are fixedly connected to fixing frames (9), and a ball (10) is rotatably connected to the outer surface of the fixing frame (9).
2. The line alignment device for subway vehicle electrical debugging according to claim 1, characterized in that: Threading holes (11) are provided on both sides of the outer surface of the housing (1) near the side of the connecting wire (7), and sealing pads (12) are fixedly connected inside the threading holes (11).
3. A line alignment device for electrical debugging of a subway vehicle according to claim 1 or 2, characterized in that: A measuring instrument (13) is fixedly connected to one side of the bottom wall of the housing (1), and a control module (14) is fixedly connected to the other side of the bottom wall of the housing (1).
4. A line alignment device for electrical commissioning of a subway vehicle according to any one of claims 1 to 3, characterized in that: An operation display screen (15) is fixedly connected to the middle of the front surface of the housing (1).
5. A line alignment device for electrical commissioning of a subway vehicle according to any one of claims 1 to 4, characterized in that: Both sides of the outer surface of the shell (1) are fixedly connected to fixing rods (16), and the outer surface of the fixing rod (16) is rotatably connected to a protective cover (17).
6. The line alignment device for subway vehicle electrical debugging according to claim 5, characterized in that: A magnetic block (18) is fixedly connected to the outer surface of the protective cover (17).
7. The line alignment device for electrical debugging of a subway vehicle according to claim 6, characterized in that: The magnetic block (18) is magnetically connected to the housing (1).
8. A line alignment device for electrical commissioning of a subway vehicle according to any one of claims 1 to 5, characterized in that: A heat dissipation fan (19) is fixedly connected to the bottom of the inner side of the shell (1), and a retaining frame (20) is also fixedly connected to the side of the inner side of the shell (1) close to the heat dissipation fan (19).
9. A line alignment device for electrical commissioning of a subway vehicle according to any one of claims 1 to 5 and 8, characterized in that: A heat dissipation slot (21) is provided at the bottom of the back side of the housing (1), and a dustproof screen plate (22) is movably connected to the bottom of the back side of the housing (1) via bolts.
10. A line alignment device for electrical commissioning of a subway vehicle according to any one of claims 1-4 and 7-8, characterized in that: A receiving groove (23) is provided in the middle of the upper surface of the shell (1), and a handle (24) is rotatably connected inside the receiving groove (23).
Citation Information
Patent Citations
Alignment device for subway electrical debugging
CN209946220U