Heat conduction type cast iron with rapid installation structure

By designing a thermally conductive cast iron with a quick installation structure and using a combination of cast iron rings and mounting parts, the problem of complex motor winding installation is solved, the motor can be quickly installed and heat can be effectively dissipated, and the production efficiency and motor reliability are improved.

CN223428252UActive Publication Date: 2025-10-10SHANDONG HUIFENG CASTING TECH
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Patent Information

Application Number
CN202422849402.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-10-10
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The thermally conductive cast iron used in existing motor windings is time-consuming and complicated to install, and lacks a convenient installation structure, resulting in low production efficiency, difficult maintenance, and affecting equipment utilization efficiency.

Method used

A thermally conductive cast iron with a quick installation structure is designed, including a motor assembly and a cast iron assembly. It is composed of a cast iron ring, a motor winding, a mounting piece, etc. The good thermal conductivity of the cast iron ring and the fixing method of the mounting piece are utilized to achieve quick installation and heat dissipation.

Benefits of technology

It achieves fast installation of the motor and effective heat dissipation, shortens assembly time, and improves production efficiency and the reliability and stability of the motor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a heat conduction type cast iron with a rapid installation structure, comprising a motor assembly and a cast iron assembly, the motor assembly is internally provided with the cast iron assembly used for heat conduction, the motor assembly comprises a motor housing, a front end cover and a rear end cover, and the motor housing is internally provided with an accommodating cavity. The front side surface and the rear side surface of the motor shell are respectively provided with an opening, and the openings of the front side surface and the rear side surface of the motor shell are respectively provided with a sealing cover. The quick mounting structure formed by the mounting pieces can remarkably shorten the assembling time of a single motor, and compared with a traditional complex mounting mode, a worker can more quickly mount the motor coil into the motor shell by matching the cast iron ring with the mounting pieces, so that the speed of the whole production process is accelerated.
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Description

Technical Field

[0001] The utility model belongs to the field of motor equipment, and in particular relates to a heat-conducting cast iron with a quick installation structure. Background Art

[0002] Thermally conductive cast iron used in motor windings is a special cast iron material specifically designed to dissipate heat from the motor windings. However, in practice, this material presents several challenges. First, installation is time-consuming and complex due to the need for specialized tools and precise handling. This is due to the lack of specially designed, convenient installation components. This can lead to excessive installation time, as manual operation is subject to subjective factors, potentially resulting in discrepancies between the cast iron, the motor windings, and the housing. Conventional solutions to address these installation challenges include enhanced personnel training and additional inspection steps. This increased training increases labor costs and time, and its effectiveness is hampered by the personnel's competence. Adding inspection steps also prolongs production cycles and reduces efficiency. Furthermore, the lack of a quick-installation mechanism makes disassembly and reassembly difficult during maintenance, extending repair time and impacting equipment efficiency. Therefore, a new structure is needed to address these technical issues. Utility Model Content

[0003] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a heat-conducting cast iron with a quick installation structure to solve the problems raised in the above background technology.

[0004] The utility model is achieved through the following technical solutions: a heat-conducting cast iron with a quick installation structure, comprising: a motor assembly and a cast iron assembly, a cast iron assembly for heat conduction installed inside the motor assembly, the motor assembly comprising: a motor housing, a front end cover and a rear end cover, a housing cavity is provided inside the motor housing, the front side surface and the rear side surface of the motor housing are respectively designed to be open, a sealing cover is respectively installed at the opening of the front side surface and the rear side surface of the motor housing, the front side surface and the rear side surface of the motor housing are respectively installed with the front end cover and the rear end cover through the sealing cover, the cast iron assembly comprising: a cast iron ring, a motor winding and a mounting piece, the motor winding is installed inside the cast iron ring, the outer surface of the cast iron ring is installed with a mounting piece, four groups of mounting pieces are provided, and the four groups of mounting pieces have the same structure.

[0005] As a preferred embodiment, the outer surface of the motor housing is uniformly and integrally formed with a plurality of heat dissipation fins, the material of the motor housing matches that of the cast iron ring, a heat dissipation hole is opened in the center of the upper side of the outer surface of the motor housing, and the front and rear surfaces of the motor housing are respectively fixed with a sealing cover of the same structure by screws.

[0006] As a preferred embodiment, a sealing ring is provided at the abutment between the sealing cover and the motor housing, a motor winding is installed inside the accommodating cavity of the motor housing through a mounting piece and a cast iron ring, the motor winding is a stator motor winding, and a rear shell cover is installed on the rear surface of the rear end cover of the motor housing. When in use, cast iron has good thermal conductivity and can quickly conduct away the heat generated during the operation of the motor. When the motor is working, especially when operating at high load, a large amount of heat will be generated. If it cannot be dissipated in time, the motor temperature will be too high, affecting the performance and life of the motor. The cast iron ring, as a heat-conducting component, can effectively reduce the temperature of the motor winding, so that it can operate within a more suitable temperature range.

[0007] As a preferred embodiment, a cast iron ring is installed on the outer surface of the motor winding, and the mounting part includes: an arc plate, a movable column and a compression spring. Four arc plates are installed on the outer surface of the cast iron ring through the movable column. The four arc plates form a circular structure, and the curvature of the side surface of the arc plate away from the movable column matches the curvature of the inner surface of the motor housing.

[0008] As a preferred embodiment, the end of the movable column away from the arc plate is movably arranged inside the cast iron ring, and the outer surface of the movable column is provided with a compression spring, and the two ends of the compression spring are respectively connected to the inner surface of the arc plate and the outer surface of the cast iron ring. When in use, during the production and manufacturing process of the motor, the quick installation structure can significantly shorten the assembly time of a single motor. Compared with the traditional complicated installation method, workers can more quickly install the motor winding package into the motor housing by matching the cast iron ring with the mounting parts.

[0009] As a preferred embodiment, the cast iron ring is fixed inside the motor housing by being squeezed by a movable column, an arc-shaped plate and a compression spring.

[0010] After adopting the above technical solution, the beneficial effect of the utility model is: by setting a cast iron component, a cast iron component for heat conduction is installed inside the motor component, and the cast iron component includes: a cast iron ring, a motor winding and a mounting part. When in use, cast iron has good thermal conductivity and can quickly conduct away the heat generated during the operation of the motor. When the motor is working, especially when operating at high load, a large amount of heat will be generated. If it cannot be dissipated in time, the motor temperature will be too high, affecting the performance and life of the motor. The cast iron ring, as a heat-conducting component, can effectively reduce the temperature of the motor winding, so that it can work within a more suitable temperature range, thereby ensuring the normal operation of the motor and improving the reliability and stability of the motor.

[0011] By setting the mounting parts, the motor winding is installed inside the cast iron ring, and the outer surface of the cast iron ring is installed with the mounting parts. There are four groups of mounting parts, and the four groups of mounting parts have the same structure. The mounting parts include: arc plates, movable columns and compression springs. The cast iron ring is squeezed and fixed inside the motor housing by the movable columns, arc plates and compression springs. When in use, during the production and manufacturing process of the motor, the quick installation structure can significantly shorten the assembly time of a single motor. Compared with the traditional complicated installation method, workers can more quickly install the motor winding into the motor housing with the cast iron ring and the mounting parts, thereby speeding up the speed of the entire production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0013] Figure 1 This is a schematic diagram of the overall structure of a heat-conducting cast iron with a quick installation structure according to the present invention.

[0014] Figure 2 This is a schematic diagram of an explosion structure of a heat-conducting cast iron with a quick installation structure according to the present invention.

[0015] Figure 3 This is a schematic diagram of the internal structure of a side of a heat-conducting cast iron with a quick installation structure according to the present invention.

[0016] Figure 4 This is a schematic diagram of a cast iron component on the side of a heat-conducting cast iron with a quick installation structure according to the present invention.

[0017] Figure 5 This utility model is a heat-conducting cast iron side with a quick installation structure Figure 4 Schematic diagram of the enlarged structure at A.

[0018] In the figure, 100-motor housing, 101-heat dissipation fins, 110-heat dissipation holes, 120-sealing cover, 130-front cover, 140-rear cover, 150-rear shell cover;

[0019] 200-cast iron assembly, 210-motor winding package, 220-cast iron ring, 230-arc plate, 240-movable column, 241-compression spring. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figures 1 to 5 The utility model provides a technical solution: a heat-conducting cast iron with a quick installation structure, comprising: a motor assembly and a cast iron assembly 200, wherein the cast iron assembly 200 for heat conduction is installed inside the motor assembly, the motor assembly comprises: a motor housing 100, a front end cover 130130 and a rear end cover 140, the interior of the motor housing 100 is provided with a accommodating cavity, the front side surface and the rear side surface of the motor housing 100 are respectively designed to be open, a sealing cover 120 is respectively installed at the opening of the front side surface and the rear side surface of the motor housing 100, the front side surface and the rear side surface of the motor housing 100 are respectively installed with the front end cover 130130 and the rear end cover 140 through the sealing cover 120, the cast iron assembly 200 comprises: a cast iron ring 220, a motor winding package 210 and a mounting piece, the motor winding package 210 is installed inside the cast iron ring 220, and the outer surface of the cast iron ring 220 is installed with a mounting piece, four groups of mounting pieces are provided, and the four groups of mounting pieces have the same structure.

[0022] See also Figures 1 to 5 As a first embodiment of the present invention: a plurality of heat dissipation fins 101 are uniformly and integrally formed on the outer surface of the motor housing 100. The material of the motor housing 100 matches that of the cast iron ring 220. A heat dissipation hole 110 is opened at the center of the upper side of the outer surface of the motor housing 100. A sealing cover 120 of the same structure is fixed to the front and rear surfaces of the motor housing 100 by screws respectively.

[0023] A sealing ring is provided at the abutment between the sealing cover 120 and the motor housing 100. A motor winding package 210 is installed inside the accommodating cavity of the motor housing 100 through a mounting piece and a cast iron ring 220. The motor winding package 210 is a stator motor winding package 210. A rear shell cover 150 is installed on the rear surface of the rear end cover 140 of the motor housing 100.

[0024] When in use, the user first installs the internal components of the motor housing 100, and installs the motor parts such as the motor winding 210 inside the motor housing 100 (the specific installation position and specific installation structure are not repeated here). After the motor parts of the motor housing 100 are installed, the sealing cover 120 is installed on the front and rear sides of the motor housing 100 respectively. After the sealing cover 120 is installed, the front cover 130130, the rear cover 140 and the rear shell cover 150 can be installed. At this time, the motor is installed. Because cast iron has good thermal conductivity during use, it can quickly conduct away the heat generated during the operation of the motor. When the motor is working, especially when it is under high load, it will generate a lot of heat. If it cannot be dissipated in time, the motor temperature will be too high, affecting the performance and life of the motor. The cast iron ring 220, as a heat-conducting component, can effectively reduce the temperature of the motor winding 210, so that it can work within a more suitable temperature range, thereby ensuring the normal operation of the motor and improving the reliability and stability of the motor.

[0025] See also Figures 1 to 5 As a second embodiment of the present invention: a cast iron ring 220 is mounted on the outer surface of the motor winding 210, and the mounting parts include: a curved plate 230, a movable column 240, and a compression spring 241. Four curved plates 230 are mounted on the outer surface of the cast iron ring 220 via the movable column 240. The four curved plates 230 form a circular structure. The curvature of the side surface of the curved plate 230 away from the movable column 240 matches the curvature of the inner surface of the motor housing 100.

[0026] The end of the movable column 240 away from the arc plate 230 is movably arranged inside the cast iron ring 220. The outer surface of the movable column 240 is provided with a compression spring 241. The two ends of the compression spring 241 are respectively connected to the inner surface of the arc plate 230 and the outer surface of the cast iron ring 220.

[0027] The cast iron ring 220 is fixed inside the motor housing 100 by being squeezed by the movable column 240, the arc plate 230 and the compression spring 241;

[0028] During use, when installing the cast iron component 200 (the cast iron component 200 is installed on the outer surface of the motor winding package 210. As for how to install the motor winding package 210 and the cast iron component 200, it needs to be selected according to actual conditions and will not be elaborated here), when the cast iron component 200 and the motor winding package 210 are installed inside the motor housing 100, first, the outer surface of the arc plate 230 on the outer surface of the cast iron ring 220 is abutted against the inner wall of the motor housing 100. When the four arc plates 230 are abutted against the inner wall of the motor housing 100 through the above steps, the movable column 240 on the inner surface of the arc plate 230 will gradually extend into the cast iron ring 220 because the inner wall of the motor housing 100 squeezes the arc plate 230. At this time, the extrusion spring on the outer surface of the movable column 240 will also be squeezed, providing a reverse rebound force for the arc plate 230, so that the outer surface of the arc plate 230 abuts against the inner wall of the motor housing 100, thereby The cast iron ring 220 is fixed inside the motor housing 100 through the mounting parts. During actual use, the minimum diameter of the motor housing 100 shall not be less than the minimum diameter of the four curved plates 230 after retraction. At the same time, when the motor winding 210 generates temperature, it will be transferred to the cast iron ring 220, causing the cast iron ring 220 to heat up. At this time, an annular accommodating cavity is provided between the curved plate 230 and the cast iron ring 220. Since the heat dissipation hole 110 is in contact with the curved plate 230, the curved plate 230 dissipates heat through the heat dissipation fins 101 and the heat dissipation holes 110 on the surface of the motor housing 100. Due to the presence of the mounting parts, the purpose of rapid installation can be achieved during the production and manufacturing process of the motor. The rapid installation structure can significantly shorten the assembly time of a single motor. Compared with the traditional complex installation method, workers can more quickly install the motor winding 210 into the motor housing 100 with the mounting parts, thereby speeding up the speed of the entire production process.

[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A heat-conducting cast iron with a quick installation structure, comprising: A motor assembly and a cast iron assembly (200), characterized in that a cast iron assembly (200) for heat conduction is installed inside the motor assembly, the motor assembly comprises: a motor housing (100), a front end cover (130) and a rear end cover (140), and an accommodating cavity is provided inside the motor housing (100); The front surface and the rear surface of the motor housing (100) are respectively designed to be open, and a sealing cover (120) is respectively installed at the opening of the front surface and the rear surface of the motor housing (100), and the front surface and the rear surface of the motor housing (100) are respectively installed with a front cover (130) and a rear cover (140) through the sealing cover (120); The cast iron assembly (200) comprises a cast iron ring (220), a motor winding (210) and a mounting piece. The motor winding (210) is mounted inside the cast iron ring (220), and the mounting piece is mounted on the outer surface of the cast iron ring (220). Four groups of the mounting pieces are provided, and the four groups of the mounting pieces have the same structure.

2. The heat-conducting cast iron with a quick installation structure according to claim 1, characterized in that: The outer surface of the motor housing (100) is uniformly and integrally formed with a plurality of heat dissipation fins (101); the material of the motor housing (100) matches that of the cast iron ring (220); a heat dissipation hole (110) is provided at the center of the upper side of the outer surface of the motor housing (100); and a sealing cover (120) of the same structure is fixed to the front and rear surfaces of the motor housing (100) by screws.

3. The heat-conducting cast iron with a quick installation structure according to claim 2, characterized in that: A sealing ring is provided at the abutment portion between the sealing cover (120) and the motor housing (100); a motor winding package (210) is installed inside the accommodating cavity of the motor housing (100) via a mounting member and a cast iron ring (220); the motor winding package (210) is a stator motor winding package (210); and a rear shell cover (150) is installed on the rear side surface of the rear end cover (140) of the motor housing (100).

4. The heat-conducting cast iron with a quick installation structure according to claim 3, characterized in that: A cast iron ring (220) is installed on the outer surface of the motor winding (210), and the mounting part includes: an arc plate (230), a movable column (240) and a compression spring (241). Four arc plates (230) are installed on the outer surface of the cast iron ring (220) through the movable column (240). The four arc plates (230) form a circular structure. The curvature of the side surface of the arc plate (230) away from the movable column (240) matches the curvature of the inner surface of the motor housing (100).

5. The heat-conducting cast iron with a quick installation structure according to claim 4, characterized in that: One end of the movable column (240) away from the arc plate (230) is movably arranged inside the cast iron ring (220), and the outer surface of the movable column (240) is covered with a compression spring (241), and the two ends of the compression spring (241) are respectively connected to the inner surface of the arc plate (230) and the outer surface of the cast iron ring (220).

6. The heat-conducting cast iron with a quick installation structure according to claim 5, characterized in that: The cast iron ring (220) is fixed inside the motor housing (100) by being squeezed through a movable column (240), an arc-shaped plate (230) and a compression spring (241).