Improved heating plate structure based on composite material
Through composite material design, the heating plate structure with ceramic winding columns and high-temperature resistant metal frame solves the problems of heating wire deformation and insufficient thermal stability of materials, achieves efficient heat conduction and structural stability, and extends service life.
Patent Information
- Application Number
- CN202422687529.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-05
AI Technical Summary
Traditional heating plates have low heat conduction efficiency, safety hazards, and short service life due to the easy deformation of the heating wire and insufficient thermal stability of the material.
It adopts composite material design, including ceramic winding column and high temperature resistant metal frame, combined with composite ceramic material casting to ensure stable winding of heating wire and overall structural stability. The limit plate and base frame made of high temperature resistant metal material are used to enhance mechanical strength and thermal stability.
The heat conduction efficiency of the heating plate is improved, the risk of short circuit of the heating wire is avoided, the service life is extended, the structural stability is enhanced, and the structural damage caused by thermal expansion is reduced.
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Figure CN223428585U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a heating plate technical field, especially improve the heating plate structure of composite material based. BACKGROUND
[0002] The heating plate is a kind of equipment that electric energy is changed into heat energy, for heating object;It is converted into heat energy by the form of electric energy utilization, realizes the heating of object.
[0003] Traditional heating plate is mostly manufactured in the way of heating wire embedding between two layers of material, in long-term use process, heating wire is prone to deformation due to thermal expansion and contraction, even mutual adhesion, which not only affects heat conduction efficiency, but also can cause short circuit and other safety hazards;In addition, the thermal stability of traditional material is insufficient, and it is easy to deform after heating, further reducing the service performance and life of heating plate. UTILITY MODEL CONTENT
[0004] The utility model aims at solving the above-mentioned shortcomings in prior art and provides an improved heating plate structure based on composite material.
[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme: an improved heating plate structure based on composite material is designed, which comprises a base, a plurality of spaced-apart winding columns are arranged on the top of the base on both sides, the winding column is a ceramic column, and the bottom of the winding column is fixed with the base through a connecting column;
[0006] A heating wire is arranged above the base, the heating wire is wound along the outside of the winding column and arranged in "S" shape, and the end of the heating wire is connected to the power interface, and the power interface is fixed on the outer wall of the first limiting plate.
[0007] A first limiting plate is vertically installed along the outside edge of the top of the base, and a filler is cast in the first limiting plate.
[0008] Preferably, the base is a high-temperature-resistant metal plate with a rectangular shape and a slot in the middle, and the first limiting plate is also a high-temperature-resistant metal plate.
[0009] Preferably, a plurality of spaced-apart support columns are arranged below the heating wire, and the end of the support column is fixed with the inner wall of the first limiting plate.
[0010] Preferably, a second limiting plate is vertically installed along the inside edge of the top of the base, and the height of the second limiting plate is lower than that of the first limiting plate.
[0011] Preferably, the filler is one of ceramic and metal composite material, ceramic and organic high polymer material composite material, and ceramic and ceramic composite material.
[0012] Preferably, at least one annular limiting groove is provided along the outer side of the winding post.
[0013] Preferably, a plurality of first reinforcing rods arranged at intervals are provided on the inner side of the first limiting plate, the first reinforcing rods are provided along the inner wall of the first limiting plate, and a plurality of second reinforcing rods arranged at intervals are provided on the inner side of the first limiting plate, the second reinforcing rods are staggered and connected to the first reinforcing rods.
[0014] Preferably, a thread groove is provided on the outer wall of the first reinforcing rod and the outer wall of the second reinforcing rod.
[0015] The design scheme proposed by the utility model has the following beneficial effects during application:
[0016] 1. The improved heating plate structure based on composite materials uses a ceramic winding post to wind the heating wire around the winding post for fixation. This not only acts as an insulator to prevent current leakage, but also guides the heating wire for loop routing, ensuring a reasonable layout of the heating wire and avoiding the risk of short circuits caused by mutual contact.
[0017] 2. The improved heating plate structure based on composite materials is cast in one piece using high-performance composite ceramic materials. Due to its excellent thermal stability, high temperature resistance and good mechanical strength, the composite ceramic material can significantly improve the overall performance of the heating plate, ensuring that it does not deform during the heating process and maintains stable temperature.
[0018] 3. The improved heating plate structure based on composite materials uses a limit plate and a base made of high-temperature resistant metal material to make a frame, which can effectively resist deformation during the heating process while maintaining the stability of the overall structure and avoiding structural damage caused by material expansion. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;
[0020] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;
[0021] Figure 3 It is a top view of the utility model;
[0022] Figure 4 It is a sectional side view of the present utility model.
[0023] In the figure: 1. Base; 2. First limit plate; 3. Second limit plate; 4. Winding column; 5. Connecting column; 6. Limiting groove; 7. Heating wire; 8. Power interface; 9. First reinforcing rod; 10. Second reinforcing rod; 11. Support column. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0025] Referring to Figures 1-4 A composite material-based improved heating plate structure comprises a base 1, which is a high-temperature-resistant metal plate with a rectangular shape and a slot in the middle. A first limiting plate 2 is vertically installed along the outer side edge of the top of the base 1, and a second limiting plate 3 is vertically installed along the inner side edge of the top of the base 1. The height of the second limiting plate 3 is lower than that of the first limiting plate 2, and the first limiting plate 2 and the second limiting plate 3 are also high-temperature-resistant metal plates, forming a high-temperature-resistant metal frame as the frame and base of the heating plate. When the heating plate is in use, the metal frame can effectively resist deformation during heating, ensuring the overall stability of the heating plate and avoiding structural damage caused by material expansion.
[0026] As shown in Figure 3 and Figure 4 , a plurality of spaced-apart winding columns 4 are arranged on both sides of the top of the base 1. The winding columns 4 are ceramic columns, and the bottom of the winding column 4 is fixed to the base 1 through a connecting column 5, that is, the winding column 4 is arranged between the first limiting plate 2 and the second limiting plate 3, and the front view projection position of the winding column 4 is between the first limiting plate 2 and the second limiting plate 3.
[0027] A heating wire 7 is arranged above the base 1 and is wound along the outer side of the winding column 4 and arranged in an "S" shape. At least one annular limiting groove 6 is formed along the outer side of the winding column 4 to limit the winding of the heating wire 7 on the winding column 4, ensuring the stability of the winding of the heating wire 7 on the winding column 4. The end of the heating wire 7 is connected to a power supply interface 8, and the power supply interface 8 is fixed to the outer wall of the first limiting plate 2, so that the heating wire 7 can be powered from the outside of the heating plate.
[0028] Further, a plurality of spaced-apart support columns 11 are arranged below the heating wire 7, and the ends of the support columns 11 are fixed to the inner wall of the first limiting plate 2. In actual use, the support columns 11 can provide support for the heating wire 7, ensuring the stability of the heating wire 7 and improving the support strength of the entire limiting plate.
[0029] Specifically, when the heating wire 7 is wound in an "S" shape along the plurality of winding columns 4, the spacing between adjacent winding columns 4 can regularly arrange the heating wire 7 and prevent the heating wire 7 from contacting each other, thereby preventing short circuit after power-on. The winding column 4 made of ceramic material has high temperature resistance and good insulation, and will not cause current leakage.
[0030] After the heating wire 7 is wound, a filler is poured into the first limiting plate 2, wherein the filler is one of a composite material of ceramic and metal, a composite material of ceramic and organic polymer material, and a composite material of ceramic and ceramic. The ceramic composite material is poured on the base 1 to form a complete heating plate. The thermal conductivity of the ceramic composite material can ensure the normal use of the heating plate, and the ceramic composite material has good high temperature resistance, which reduces the possibility of damage to the heating plate due to long-term heat and increases the service life of the heating plate.
[0031] It should be noted that if Figure 2 and Figure 4 As shown, a plurality of first reinforcing rods 9 are arranged at intervals on the inner side of the first limiting plate 2, and the first reinforcing rods 9 are arranged along the inner wall of the first limiting plate 2, and a plurality of second reinforcing rods 10 are arranged at intervals on the inner side of the first limiting plate 2, and the second reinforcing rods 10 are staggered and connected with the first reinforcing rods 9 to strengthen the stress strength of the first limiting plate 2, thereby reducing the possibility of the heating plate expanding outward due to heat.
[0032] Furthermore, thread grooves are provided on the outer walls of the first reinforcing rod 9 and the outer walls of the second reinforcing rod 10. When the ceramic composite material is poured on the base 1, the ceramic composite material will contact the reinforcing rod and sink into the thread groove, thereby increasing the contact surface between the first limiting plate 2 and the ceramic composite material, thereby increasing the gripping force of the first limiting plate 2 on the ceramic composite material, thereby improving the stability of the ceramic composite material in the first limiting plate 2.
[0033] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An improved heating plate structure based on composite materials, characterized by: It comprises a base (1), a plurality of winding posts (4) arranged at intervals are provided on both sides of the top of the base (1), the winding posts (4) are ceramic posts, and the bottoms of the winding posts (4) are fixed to the base (1) via connecting posts (5); A heating wire (7) is provided above the base (1), the heating wire (7) is wound along the outer side of the winding column (4) and arranged in an "S" shape, and the end of the heating wire (7) is connected to the power interface (8), and the power interface (8) is fixed to the outer wall of the first limiting plate (2); A first limiting plate (2) is vertically installed along the outer edge of the top of the base (1), and a filler is poured into the first limiting plate (2).
2. The improved heating plate structure based on composite materials according to claim 1, characterized in that: The base (1) is a rectangular high-temperature resistant metal plate with a groove in the middle, and the first limiting plate (2) is also a high-temperature resistant metal plate.
3. The improved heating plate structure based on composite materials according to claim 2, characterized in that: A plurality of support columns (11) are arranged at intervals below the heating wire (7), and the ends of the support columns (11) are fixed to the inner wall of the first limiting plate (2).
4. The improved heating plate structure based on composite materials according to claim 1, characterized in that: A second limiting plate (3) is vertically installed along the inner edge of the top of the base (1), and the height of the second limiting plate (3) is lower than the height of the first limiting plate (2).
5. The improved heating plate structure based on composite materials according to claim 1, characterized in that: The filler is one of a composite material of ceramic and metal, a composite material of ceramic and organic polymer material, and a composite material of ceramic and ceramic.
6. The improved heating plate structure based on composite materials according to claim 1, characterized in that: At least one annular limiting groove (6) is provided along the outer side of the winding column (4).
7. The improved heating plate structure based on composite materials according to claim 1, characterized in that: A plurality of first reinforcing rods (9) arranged at intervals are provided on the inner side of the first limiting plate (2), and the first reinforcing rods (9) are arranged along the inner wall of the first limiting plate (2). A plurality of second reinforcing rods (10) arranged at intervals are provided on the inner side of the first limiting plate (2), and the second reinforcing rods (10) are staggeredly connected to the first reinforcing rods (9).
8. The improved heating plate structure based on composite materials according to claim 7, characterized in that: Thread grooves are provided on the outer walls of the first reinforcing rod (9) and the outer walls of the second reinforcing rod (10).