Organic waste gas treater with zigzag adsorption pipeline

The organic waste gas processor with a tortuous adsorption pipeline design and multi-layer adsorption materials solves the problem of limited adsorption capacity of activated carbon, achieving efficient organic waste gas treatment and cost control.

CN223430171UActive Publication Date: 2025-10-14MAOYU ENVIRONMENTAL TECH NANTONG CO LTD
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Patent Information

Application Number
CN202422447618.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-10-14
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

In existing organic waste gas treatment equipment, the adsorption capacity of activated carbon is limited and easily saturated, resulting in low treatment efficiency and high operating costs.

Method used

The tortuous adsorption pipeline design, including a spiral tower structure and multiple layers of adsorption materials, increases the contact time between the gas and the adsorption material and facilitates regular replacement or regeneration of the adsorption material.

Benefits of technology

It improves the efficiency of organic waste gas treatment, reduces operating costs, and ensures long-term and efficient operation of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an organic waste gas treater with a zigzag adsorption pipeline, which comprises a shell, rollers are arranged at four corners of the bottom of the shell, an operation screen is arranged on one side of the outer wall of the shell, a switch is arranged below the operation screen, a control panel is arranged on one side of the operation screen, and the control panel is connected with the rollers. The switch and the control panel are connected with a motor through electric wires, an adsorption pipeline mechanism is arranged below the control panel, the adsorption pipeline mechanism comprises a tower and an adsorption pipeline, an inlet is formed in one side of the adsorption pipeline mechanism, an air pump is arranged at the bottom of the adsorption pipeline mechanism, and an air outlet is formed in the other side of the adsorption pipeline mechanism. Through the optimized design of the spiral tower-shaped structure, the contact time of gas and an adsorption material is remarkably prolonged, the treatment efficiency of the gas and the adsorption material is remarkably improved, the compact structure is convenient to install and maintain, the device can adapt to waste gas with different concentrations by adjusting the gas flow speed, and efficient operation and long-term stability of the system are ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of waste gas treater more specifically, the utility model relates to a kind of organic waste gas treater of zigzag adsorption pipeline. BACKGROUND

[0002] With the acceleration of industrialization, the emission of organic waste gas is increasingly serious, and organic waste gas mainly comes from chemical industry, printing, coating and other industries. It is complex in composition and contains various harmful substances, such as benzene, toluene, xylene and other volatile organic compounds (VOCs).

[0003] After searching, the existing patent (publication number: CN108479377A) discloses an organic waste gas treatment equipment, which integrates biological method and advanced oxidation method together, uses microorganisms in biological filler to degrade organic waste gas, so that the organic waste gas can be purified. The hydroxyl produced by the water power cavitation device is transported to the biological filler, and the high activity and high oxidation characteristics of the hydroxyl are used to degrade the microorganisms on the biological filler to inhibit the reproduction speed of the microorganisms, solve the problem of filler blockage caused by too fast reproduction of microorganisms, and ensure the stability of system operation, so that the system can efficiently degrade organic waste gas all the time. The inventor found the following problems in the process of realizing the utility model:

[0004] The existing organic waste gas treatment equipment uses active substances such as activated carbon to treat air entering the equipment. Although activated carbon has large specific surface area and good adsorption performance, its adsorption capacity is limited and it is easy to saturate, so it needs to be replaced or regenerated regularly, which increases the operation cost. The adsorption area of these adsorption methods is small, which leads to low treatment efficiency of organic waste gas.

[0005] Therefore, a kind of organic waste gas treater of zigzag adsorption pipeline is proposed to solve the above problems. UTILITY MODEL CONTENT

[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a kind of organic waste gas treater of zigzag adsorption pipeline to solve the problems raised in the above background art.

[0007] To achieve the above purpose, the utility model provides the following technical scheme: a kind of organic waste gas treater of zigzag adsorption pipeline, including shell, the bottom four corners of the shell are provided with gyro wheel, the outer wall of the shell is provided with operating screen on one side, the lower portion of the operating screen is provided with switch, the one side of the operating screen is provided with control panel, the switch and control panel are connected with motor by electric wire, the lower portion of the control panel is provided with adsorption pipeline mechanism, the one side of the adsorption pipeline mechanism is provided with inlet, the bottom of the adsorption pipeline mechanism is provided with air pump, the one side of the air pump is provided with outlet.

[0008] Preferably, one side of the motor is provided with a dustproof box, and an outer wall of the dustproof box is provided with heat dissipation holes.

[0009] Preferably, the adsorption pipeline mechanism comprises a tower and adsorption pipelines, the tower is a cylindrical frame, and the inside of the tower is divided into five platforms, and the adsorption pipelines are arranged on each platform.

[0010] Preferably, the adsorption pipeline comprises outer pipes, biological base layers and flexible adsorption layers, a plurality of groups of the outer pipes are arranged, the outer pipes in each group are connected to form the adsorption pipeline, the biological base layers are arranged in the outer pipes in each group, and the flexible adsorption layers are arranged on one side of the biological base layers.

[0011] Preferably, the adsorption pipelines are arranged in a spiral shape on the internal platforms of the tower, and form a spiral tower structure through the tower, one end of the adsorption pipeline is connected to the inlet, and the other end of the adsorption pipeline is connected to the air pump.

[0012] Preferably, an outer wall of the shell is provided with a maintenance door, and an outer wall of the maintenance door is provided with a handle.

[0013] The technical effects and advantages of the present application are as follows:

[0014] 1. Compared with the prior art, the organic waste gas treatment device with the zigzag adsorption pipeline increases the contact time of the gas and the high-efficiency adsorption material by adopting the zigzag adsorption pipeline in the spiral tower structure, maximizes the use of space, optimizes the airflow distribution by adjusting the zigzag angle and length, and ensures the uniformity of the airflow on each zigzag path.

[0015] 2. Compared with the prior art, the organic waste gas treatment device with the zigzag adsorption pipeline simplifies the equipment layout by arranging the zigzag pipeline on the tower structure formed by the support plate, and considers the saturation problem of the adsorption material, so that the adsorption material can be replaced or regenerated regularly to maintain long-term and efficient operation of the system. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present application.

[0017] Figure 2 It is a schematic diagram of the overall front view cross-sectional structure of the present application.

[0018] Figure 3 It is a schematic diagram of the adsorption pipeline mechanism of the present application.

[0019] Figure 4 It is a schematic diagram of the overall side view cross-sectional structure of the present application.

[0020] Figure 5 This is a schematic diagram of the partial cross-sectional structure of the adsorption pipeline of the utility model.

[0021] The accompanying drawings are marked as follows: 1. outer shell; 2. roller; 3. operation screen; 4. switch; 5. control panel; 6. motor; 7. adsorption pipeline mechanism; 8. inlet; 9. vacuum pump; 10. outlet; 11. dustproof box; 12. heat dissipation hole; 13. tower; 14. adsorption pipeline; 15. outer tube; 16. biological base layer; 17. flexible adsorption layer; 18. inspection door; 19. handle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Example 1

[0024] As attached Figures 1 to 5 The organic waste gas processor with a tortuous adsorption pipeline shown in the figure includes an outer shell 1. The outer shell 1 is made of metal material and plays a supporting and protective role to prevent the internal parts from being affected by the external environment. Rollers 2 are provided at the four corners of the bottom of the outer shell 1. The design of the rollers 2 allows the device to be easily moved and placed, so that the device can be set up more flexibly. An operation screen 3 is provided on one side of the outer wall of the outer shell 1. The operation screen 3 uses a touch-controlled screen, so that the staff can make detailed settings for each part of the device through the operation screen 3. A switch 4 is provided below the operation screen 3. The switch 4 is a physical switch. The connection between the device and the motor 6 can be connected or disconnected through the switch 4, thereby protecting the device from rapid power outages in certain situations where the power supply is unstable or not in use, thereby protecting the machine.

[0025] A control panel 5 is provided on one side of the operation screen 3. The switch 4 and the control panel 5 are connected to the motor 6 through wires. Through the programming setting of the control panel 5, the staff can control the output power of the motor 6 through the touch screen 3, thereby performing personalized control of the working efficiency of the device and the applicable organic waste gas, making the treatment more effective. An adsorption pipeline mechanism 7 is provided below the control panel 5. The design of the tortuous adsorption pipeline 14 increases the contact time between the organic waste gas and the adsorption material, improves the treatment efficiency, and the spiral tower-shaped adsorption pipeline 14 saves space, making the equipment layout more compact and easy to install and maintain. An inlet 8 is provided on one side of the adsorption pipeline mechanism 7, and an exhaust pump 9 is provided at the bottom of the adsorption pipeline mechanism 7. An outlet 10 is provided on one side of the exhaust pump 9. The control panel 5 is set so that the exhaust pump 9 can adjust the speed of the airflow through the adsorption pipeline mechanism 7. This allows the operator to adjust the most appropriate exhaust speed according to the concentration and type of organic waste gas entering the device, thereby optimizing the treatment effect.

[0026] Example 2

[0027] Based on Example 1, the solution in Example 1 is further detailed in combination with the following specific working methods. Figures 1 to 4 As shown, see the following description for details:

[0028] As a preferred embodiment, a dustproof box 11 is provided on one side of the motor 6, and a heat dissipation hole 12 is provided on one side of the outer wall of the dustproof box 11. Furthermore, the dustproof box 11 is made of metal material to prevent dust and other pollutants from entering the interior of the motor 6. The heat dissipation holes 12 need to be reasonably arranged to ensure good air circulation, so as to effectively dissipate the heat generated by the generator 6 during operation. The heat dissipation holes 12 can be designed into a slender strip, a grid or other shapes that help dissipate heat and prevent dust from entering.

[0029] As a preferred embodiment, the adsorption pipeline mechanism 7 includes a tower 13 and an adsorption pipeline 14. The tower 13 is a cylindrical frame, and the interior of the tower 13 is divided into five platforms. An adsorption pipeline 14 is provided on each platform inside the tower 13. Furthermore, the tower 13 is made of stainless steel. This design of the tower 13 is convenient for accommodating as many adsorption pipelines 14 as possible in a limited space. By arranging the adsorption pipeline 14 on the multiple platforms inside the tower 13, the contact area between the gas and the adsorption material is significantly increased, thereby improving the adsorption efficiency.

[0030] As a preferred embodiment, the adsorption pipeline 14 includes an outer tube 15, a biological base layer 16 and a flexible adsorption layer 17. The outer tube 15 is provided in several groups, and each group of outer tubes 15 is interconnected to form the adsorption pipeline 14. The interior of each group of outer tubes 15 is provided with a biological base layer 16, and one side of the biological base layer 16 is provided with a flexible adsorption layer 17. Furthermore, the outer tube 15 is made of rubber material, which protects the interior and provides sealing while having good elasticity, so that the adsorption pipeline 14 can be better set when it is hovering on the tower 13. The biological base layer 16 is usually composed of biological materials with high adsorption capacity, such as activated carbon, biochar or specific microbial membranes, and the flexible adsorption layer 17 uses a softer and more adaptable material, such as polymer fibers or gel-like substances.

[0031] As a preferred embodiment, the adsorption pipe 14 is placed in a spiral shape on the internal platform of the tower 13, and a spiral tower structure is formed through the tower 13. One end of the adsorption pipe 14 is connected to the inlet 8, and the other end of the adsorption pipe 14 is connected to the vacuum pump 9. Furthermore, the spiral design of the adsorption pipe 14 increases the contact time between the organic waste gas and the adsorption material, thereby improving the treatment efficiency. At the same time, the spiral tower-shaped adsorption pipe 14 saves space, making the equipment layout more compact and easy to install and maintain.

[0032] As a preferred embodiment, an inspection door 18 is provided on one side of the outer wall of the shell 1, and a handle 19 is provided on one side of the outer wall of the inspection door 18. Furthermore, the inspection door 18 can be easily opened through the handle 19 to inspect the internal adsorption pipeline 14, making it convenient for staff to maintain the device.

[0033] The working process of the present invention is as follows: first, the equipment is turned on through the operation screen 3 on the shell 1, and the treatment parameters are set through the control panel 5. The organic waste gas is introduced into the adsorption pipeline mechanism 7 through the inlet 8. At this time, the waste gas begins to contact the adsorption pipeline 14, and the harmful components in the waste gas begin to be adsorbed by the biological base layer 16 and the flexible adsorption layer 17 in the outer tube 15. Under the action of the vacuum pump 9, the organic waste gas flows in a tortuous manner along the adsorption pipeline 14 placed in a spiral shape inside the tower 13. The gas treated with the adsorption material will be discharged from the outlet 10, and then the harmful components in the gas have been greatly removed, achieving the purpose of purification. The above is the working principle of this organic waste gas processor with a tortuous adsorption pipeline.

Claims

1. An organic waste gas processor with a tortuous adsorption pipeline, comprising a housing (1), characterized in that: Rollers (2) are provided at the four corners of the bottom of the shell (1), an operation screen (3) is provided on one side of the outer wall of the shell (1), a switch (4) is provided below the operation screen (3), a control panel (5) is provided on one side of the operation screen (3), the switch (4) and the control panel (5) are connected to a motor (6) via electric wires, an adsorption pipeline mechanism (7) is provided below the control panel (5), the adsorption pipeline mechanism (7) comprises a tower (13) and an adsorption pipeline (14), the tower (13) is a cylindrical frame, and the interior of the tower (13) is divided into five layers of platforms, each layer of the interior of the tower (13) is provided with an adsorption pipeline (14), and the adsorption pipeline (14) comprises an outer tube (15), a biological base layer (16) and a flexible adsorption layer ( 17), the outer tubes (15) are provided with a plurality of groups, and each group of the outer tubes (15) are interconnected to form the adsorption pipeline (14), the interior of each group of the outer tubes (15) is provided with a biological base layer (16), one side of the biological base layer (16) is provided with a flexible adsorption layer (17), the adsorption pipeline (14) is placed on the internal platform of the tower (13) in a spiral shape, and forms a spiral tower structure through the tower (13), one end of the adsorption pipeline (14) is connected to an inlet (8), and the other end of the adsorption pipeline (14) is connected to an air pump (9), one side of the adsorption pipeline mechanism (7) is provided with an inlet (8), the bottom of the adsorption pipeline mechanism (7) is provided with an air pump (9), and one side of the air pump (9) is provided with an outlet (10).

2. The organic waste gas processor with a tortuous adsorption pipeline according to claim 1 is characterized in that: A dustproof box (11) is provided on one side of the motor (6), and a heat dissipation hole (12) is provided on one side of an outer wall of the dustproof box (11).

3. The organic waste gas processor with a tortuous adsorption pipeline according to claim 1 is characterized in that: An inspection door (18) is provided on one side of the outer wall of the housing (1), and a handle (19) is provided on one side of the outer wall of the inspection door (18).

Citation Information

Patent Citations

  • Organic waste gas treatment equipment

    CN108479377A