Uniform gluing device for photovoltaic module production

Abstract

The utility model relates to the technical field of photovoltaic module processing, and discloses a uniform gluing device for photovoltaic module production, which comprises a shell, the operation table is slidably arranged on the shell in the first direction through a third driving mechanism, and a positioning mechanism is arranged on the operation table; the clamping plate is slidably arranged on the operation table through a first driving mechanism in the first direction, and when the clamping plate slides in the first direction, the clamping plate moves close to or away from the positioning mechanism; the gluing frame is arranged on the shell, and a glue storage box is arranged on the gluing frame; the gluing gun is slidably arranged on the gluing frame through a second driving mechanism in the second direction, the second direction is perpendicular to the first direction, the gluing gun is located above the operation table, and the gluing gun is communicated with the glue storage box through a guide pipe. And a gluing path can be optimized, so that the gluing efficiency can be greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic component processing, in particular to a uniform glue coating device for photovoltaic component production. Background Art

[0002] Photovoltaic module production involves multiple processes, including cell sorting, single-cell welding, string welding, laying, lamination, deburring, framing (glue coating, corner keying, punching, framing), testing, and packaging. The gluing process involves filling the gap between the frame and the module with a colloid, such as silicone resin, to enhance the module's sealing properties and prevent moisture intrusion.

[0003] The existing Chinese patent application number 202221385892.8 discloses a uniform glue coating device for photovoltaic module production, including a base plate, an L-shaped plate, a placement frame and an extrusion mechanism installed on the placement frame. A turntable is movably provided on the base plate, a support plate is provided on the top of the turntable, the L-shaped plate is placed on one side of the top of the base plate, and a driving mechanism is provided on the L-shaped plate. The driving mechanism is used to drive the placement frame to move. A liquid storage tank is placed in the placement frame, and the bottom end of the liquid storage tank is connected to a spray gun head through a conduit. A protective frame is provided on one side of the placement frame.

[0004] Although this prior art can achieve uniform gluing of photovoltaic modules, it cannot quickly and accurately position photovoltaic modules of different models to designated positions, and the gluing path is very complicated, thus failing to efficiently gluing photovoltaic modules of different models. Utility Model Content

[0005] The purpose of the utility model is to provide a uniform glue coating device for photovoltaic module production, aiming to solve or improve at least one of the above-mentioned technical problems.

[0006] To achieve the above-mentioned purpose, the present invention provides the following solution: The present invention provides a uniform glue coating device for photovoltaic module production, comprising:

[0007] case;

[0008] an operating table slidably disposed on the housing along a first direction via a third driving mechanism, wherein a positioning mechanism is disposed on the operating table;

[0009] a clamping plate slidably disposed on the operating table along the first direction by a first driving mechanism, wherein a clamping space for accommodating a photovoltaic component is formed between the clamping plate and the positioning mechanism, and when the clamping plate slides along the first direction, the clamping plate moves closer to or away from the positioning mechanism;

[0010] A glue coating rack is provided on the housing, and a glue storage box is provided on the glue coating rack;

[0011] The glue gun is slidably arranged on the glue rack along a second direction through a second driving mechanism, the second direction is perpendicular to the first direction, the glue gun is located above the operating table, and the glue gun is connected to the glue storage box through a conduit.

[0012] Optionally, the third driving mechanism includes:

[0013] a third motor, disposed on the housing;

[0014] a third threaded rod, rotatably connected to the housing, the third threaded rod being connected to an output end of the third motor;

[0015] a threaded plate, threadedly connected to the third threaded rod, and the threaded plate is fixedly connected to the operating table;

[0016] The third limiting component is arranged between the operating table and the shell.

[0017] Optionally, the third limiting component includes:

[0018] A pair of right-angle slides, fixedly connected to both sides of the operating table;

[0019] A pair of rails are fixedly connected to both sides of the shell, and the pair of rails correspond to and slide with the pair of right-angle slides.

[0020] Optionally, the second driving mechanism includes:

[0021] A second motor is provided on the gluing frame;

[0022] a second threaded rod, rotatably connected to the glue coating frame, the second threaded rod being connected to an output end of the second motor;

[0023] a first threaded block, threadedly connected to the second threaded rod, the first threaded block being connected to the glue gun;

[0024] The second limiting component is arranged between the first threaded block and the glue coating frame.

[0025] Optionally, the second limiting component includes:

[0026] A pair of first slides are provided on the gluing rack:

[0027] A pair of clamping plates are fixedly connected to the first threaded block, and the pair of clamping plates correspond to the pair of first sliding grooves one by one and are slidably matched.

[0028] Optionally, the first driving mechanism includes:

[0029] Connecting plate, fixedly connected to the operating table:

[0030] The first motor is provided on the connecting plate:

[0031] a first threaded rod, rotatably connected to the connecting plate, the first threaded rod being connected to an output shaft of the first motor;

[0032] The second threaded block is threadedly connected to the first threaded rod, and the second threaded block is connected to the clamping plate.

[0033] Optionally, the operating table is provided with a second sliding groove, a slider is slidably fitted in the second sliding groove, and the slider is fixedly connected between the second threaded block and the clamping plate.

[0034] Optionally, the positioning mechanism includes:

[0035] A right-angle positioning plate is connected to the operating table, and is used to abut against the end of the photovoltaic module away from the clamping plate at an angle;

[0036] A side baffle is connected to the operating table, and is used to abut against the side of the photovoltaic component away from the clamping plate.

[0037] Optionally, an electric push rod is fixedly mounted on the first threaded block, the output end of the electric push rod faces the operating table and is fixedly mounted with a mounting block, and the glue gun is fixedly mounted on the mounting block.

[0038] The utility model discloses the following technical effects: the first driving mechanism drives the clamping plate to slide along the first direction, so that the clamping plate and the positioning mechanism can be matched, which is suitable for clamping and fixing photovoltaic modules of different sizes, and can quickly and accurately position photovoltaic modules of different models to the specified position, and the third driving mechanism drives the operating table to slide along the first direction slider and the second driving mechanism drives the glue gun to slide along the second direction, so that the operating table and the glue gun slide and cooperate with each other to form a sliding track similar to the rectangular structure of the photovoltaic module, which not only can evenly apply glue to the photovoltaic module, but also can optimize the gluing path. After completing the gluing of all positions of the photovoltaic module, all modules are just in the initial position, so that the next photovoltaic module can be directly glued, thereby greatly improving the gluing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of this application. The exemplary embodiments and descriptions of this application are intended to explain this application and do not constitute an improper limitation on this application. In the accompanying drawings:

[0040] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0041] Figure 2The front view of the utility model;

[0042] Figure 3 The second driving mechanism structure schematic view of the utility model;

[0043] Figure 4 The shell internal structure schematic view of the utility model;

[0044] Figure 5 The operation platform structure schematic view of the utility model.

[0045] In the drawing: 1, shell;2, operation platform;3, right angle positioning plate;4, side baffle;5, threaded plate;6, first threaded rod;7, first motor;8, clamping plate;9, track;10, right angle slide plate;11, glue applying frame;12, second threaded rod;13, second motor;14, first threaded block;15, electric push rod;16, mounting block;17, glue applying gun;18, third threaded rod;19, third motor;20, connecting plate;21, glue storage box;22, first sliding groove;23, clamping plate;24, second threaded block;25, second sliding groove;26, sliding block. DETAILED DESCRIPTION

[0046] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the utility model.

[0047] In order to make the above-mentioned purposes, features and advantages of the utility model more apparent, obvious and easy to understand, the utility model will be further described in detail below with reference to the drawings and specific embodiments.

[0048] With reference to Figures 1-5 The utility model provides a kind of uniform glue coating device for photovoltaic module production, comprising:

[0049] Shell 1;

[0050] Operation platform 2 is slidably arranged on shell 1 along the first direction by the third driving mechanism, and positioning mechanism is arranged on operation platform 2;

[0051] Clamping plate 8 is slidably arranged on operation platform 2 along the first direction by the first driving mechanism, and clamping space for accommodating photovoltaic module is formed between clamping plate 8 and positioning mechanism, and clamping plate 8 moves close to or away from positioning mechanism when sliding along the first direction;

[0052] Glue applying frame 11 is arranged on shell 1, and glue storage box 21 is arranged on glue applying frame 11;

[0053] The glue gun 17 is slidably arranged on the glue frame 11 in a second direction perpendicular to the first direction by a second driving mechanism, and the glue gun 17 is located above the operation table 2 and is connected with the glue storage box 21 through a conduit.

[0054] The clamping plate 8 is driven to slide in the first direction by the first driving mechanism, so that the clamping plate 8 is matched with the positioning mechanism to adapt to clamping and fixing of photovoltaic modules of different sizes, different models of photovoltaic modules can be quickly and accurately positioned to the specified position, and the operation table 2 and the glue gun 17 are slidably matched with each other by driving the operation table 2 to slide in the first direction by the third driving mechanism and driving the glue gun 17 to slide in the second direction by the second driving mechanism, so that a sliding track similar to the rectangular structure of the photovoltaic module is formed, which can not only uniformly glue the photovoltaic module, but also optimize the gluing path, and after gluing all positions of the photovoltaic module, all modules are just in the initial position, so that the next photovoltaic module can be directly glued, thereby the gluing efficiency can be greatly improved.

[0055] In an embodiment of the present application, the third driving mechanism comprises:

[0056] The third motor 19 is arranged on the shell 1;

[0057] The third threaded rod 18 is rotatably connected to the shell 1, and the third threaded rod 18 is connected to the output end of the third motor 19;

[0058] The threaded plate 5 is threadedly connected with the third threaded rod 18, and the threaded plate 5 is fixedly connected with the operation table 2;

[0059] The third limiting assembly is arranged between the operation table 2 and the shell 1.

[0060] The third limiting assembly comprises:

[0061] The pair of right-angled sliding plates 10 are fixedly connected to the two sides of the operation table 2;

[0062] The pair of rails 9 are fixedly connected to the two sides of the shell 1, and the pair of rails 9 correspond to and slide with the pair of right-angled sliding plates 10 one by one.

[0063] The third threaded rod 18 is driven to rotate by the third motor 19, and the threaded plate 5 can drive the operation table 2 to slide in the first direction through the threaded cooperation of the third threaded rod 18 and the threaded plate 5 and the guiding and limiting of the right-angled sliding plate 10 and the rail 9.

[0064] In an embodiment of the present application, the second driving mechanism comprises:

[0065] The second motor 13 is arranged on the glue frame 11;

[0066] The second threaded rod 12 is rotatably connected to the glue coating frame 11 and is connected to the output end of the second motor 13;

[0067] The first threaded block 14 is threadedly connected to the second threaded rod 12, and the first threaded block 14 is connected to the glue gun 17;

[0068] The second limiting assembly is disposed between the first threaded block 14 and the glue coating frame 11 .

[0069] The second limit assembly includes:

[0070] A pair of first chutes 22 are provided on the gluing frame 11:

[0071] A pair of clamping plates 23 are fixedly connected to the first threaded block 14 , and the pair of clamping plates 23 correspond to the pair of first sliding grooves 22 in a one-to-one manner and are slidably fitted therewith.

[0072] The second motor 13 drives the second threaded rod 12 to rotate, and the first threaded block 14 is threadedly matched with the second threaded rod 12 and the first threaded block 14, and the first slide groove 22 and the clamping plate 23 are guided to limit the first threaded block 14 so that the glue gun 17 can slide along the second direction.

[0073] In one embodiment of the present invention, the first driving mechanism includes:

[0074] Connecting plate 20, fixedly connected to operating table 2:

[0075] The first motor 7 is provided on the connecting plate 20:

[0076] A first threaded rod 6 is rotatably connected to the connecting plate 20 and is connected to the output shaft of the first motor 7;

[0077] The second threaded block 24 is threadedly connected to the first threaded rod 6 , and the second threaded block 24 is connected to the clamping plate 8 .

[0078] The first motor 7 drives the first threaded rod 6 to rotate, and the threads between the first threaded rod 6 and the clamping plate 8 cooperate to move the clamping plate 8 along the first direction.

[0079] Furthermore, the connecting plate 20 is a U-shaped structure.

[0080] In one embodiment of the present invention, a second sliding groove 25 is provided on the operating table 2 , and a slider 26 is slidably fitted in the second sliding groove 25 . The slider 26 is fixedly connected between the second threaded block 24 and the clamping plate 8 .

[0081] The second sliding groove 25 and the slider 26 are used to guide and limit the second threaded block 24 and enable the clamping plate 8 to move synchronously with the second threaded block 24 .

[0082] In an embodiment of the utility model, the positioning mechanism comprises:

[0083] The right-angle positioning plate 3 is connected with the operation table, and the right-angle positioning plate 3 is used for abutting with the end connecting angle position of the photovoltaic module away from the clamping plate 8;

[0084] The side baffle 4 is connected with the operation table 2, and the side baffle 4 is used for abutting with the side edge of the photovoltaic module away from the clamping plate 8.

[0085] The right-angle positioning plate 3 and the side baffle 4 can limit the initial position of the photovoltaic module.

[0086] In an embodiment of the utility model, the first threaded block 14 is fixedly provided with an electric push rod 15, the output end of the electric push rod 15 faces the operation table 2 and is fixedly provided with a mounting block 16, and a glue gun 17 is fixedly provided on the mounting block 16.

[0087] The glue gun 17 can be driven to move towards the operation table 2 by moving the mounting block 16 through the electric push rod 15, so that the glue gun 17 is close to the photovoltaic module for gluing work.

[0088] Working process: firstly, the photovoltaic module to be glued is placed on the operation table 2 and the top of the photovoltaic module abuts against the right-angle positioning plate 3 and the front abuts against the side baffle 4, then the first motor 7 is started, the first motor 7 drives the first threaded rod 6 to rotate forward, the first threaded rod 6 rotates forward to drive the clamping plate 8 to move towards the photovoltaic module, so that the photovoltaic module can be clamped and positioned, at this time, the liquid outlet end of the glue gun 17 is aligned with the left front end of the photovoltaic module, then the second motor 13 is started, the second motor 13 drives the second threaded rod 12 to rotate forward, the second threaded rod 12 rotates to drive the first threaded block 14, the glue gun 17 and the like to move uniformly along the photovoltaic module to the right side, so that the front end of the photovoltaic module can be uniformly glued, after the front end is glued, the second motor 13 is turned off and the third motor 19 is started, the third motor 19 drives the third threaded rod 18 to rotate forward, the third threaded rod 18 rotates forward to drive the threaded plate 5 and the photovoltaic module to move forward, so that the right end of the photovoltaic module can be uniformly glued, then the third motor 19 is turned off and the second motor 13 is started, the second motor 13 drives the second threaded rod 12 to rotate reversely, so that the glue gun 17 can be driven to move uniformly to the left side, so that the rear end of the photovoltaic module can be uniformly glued, finally, the second motor 13 is turned off and the third motor 19 is started, the third motor 19 drives the third threaded rod 18 to rotate reversely, the third threaded rod 18 rotates reversely to drive the threaded plate 5 and the photovoltaic module to move to the rear side, so that the left end of the photovoltaic module can be uniformly glued, at this time, the photovoltaic module is fully glued, and the glue gun 17 and the operation table 2 and the like are still located at the initial position, so that the next photovoltaic module can be directly glued.

[0089] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention.

[0090] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, various modifications and improvements to the technical solutions of the present invention made by ordinary technicians in this field should fall within the scope of protection determined by the claims of the present invention.

Claims

1. A uniform glue coating device for photovoltaic module production, characterized in that: include: Housing (1); An operating table (2) is slidably arranged on the housing (1) along a first direction via a third driving mechanism, and a positioning mechanism is provided on the operating table (2); A clamping plate (8) is slidably arranged on the operating table (2) along the first direction by a first driving mechanism, a clamping space for accommodating photovoltaic components is formed between the clamping plate (8) and the positioning mechanism, and when the clamping plate (8) slides along the first direction, the clamping plate (8) moves closer to or away from the positioning mechanism; A glue coating rack (11) is arranged on the housing (1), and a glue storage box (21) is arranged on the glue coating rack (11); A glue coating gun (17) is slidably arranged on the glue coating rack (11) along a second direction through a second driving mechanism, wherein the second direction is perpendicular to the first direction, and the glue coating gun (17) is located above the operating table (2). The glue coating gun (17) is connected to the glue storage box (21) through a conduit.

2. A uniform glue coating device for photovoltaic module production according to claim 1, characterized in that: The third driving mechanism comprises: a third motor (19) disposed on the housing (1); a third threaded rod (18) rotatably connected to the housing (1), the third threaded rod (18) being connected to an output end of the third motor (19); A threaded plate (5) is threadedly connected to the third threaded rod (18), and the threaded plate (5) is fixedly connected to the operating table (2); A third limiting component is arranged between the operating table (2) and the housing (1).

3. The uniform glue coating device for photovoltaic module production according to claim 2, characterized in that: The third limiting component includes: A pair of right-angle slides (10) fixedly connected to both sides of the operating table (2); A pair of rails (9) are fixedly connected to both sides of the housing (1), and the pair of rails (9) correspond to and slide with the pair of right-angle slides (10) in a one-to-one manner.

4. The uniform glue coating device for photovoltaic module production according to claim 1, characterized in that: The second driving mechanism comprises: A second motor (13) is provided on the gluing frame (11); A second threaded rod (12) is rotatably connected to the glue coating frame (11), and the second threaded rod (12) is connected to the output end of the second motor (13); A first threaded block (14) is threadedly connected to the second threaded rod (12), and the first threaded block (14) is connected to the glue gun (17); The second limiting component is arranged between the first threaded block (14) and the glue coating frame (11).

5. The uniform glue coating device for photovoltaic module production according to claim 4, characterized in that: The second limiting component includes: A pair of first chutes (22) are provided on the glue coating frame (11): A pair of clamping plates (23) are fixedly connected to the first threaded block (14), and the pair of clamping plates (23) correspond to the pair of first sliding grooves (22) one by one and are slidably matched.

6. The uniform glue coating device for photovoltaic module production according to claim 1, characterized in that: The first driving mechanism comprises: A connecting plate (20) is fixedly connected to the operating table (2): A first motor (7) is provided on the connecting plate (20): a first threaded rod (6) rotatably connected to the connecting plate (20), wherein the first threaded rod (6) is connected to an output shaft of the first motor (7); A second threaded block (24) is threadedly connected to the first threaded rod (6), and the second threaded block (24) is connected to the clamping plate (8).

7. The uniform glue coating device for photovoltaic module production according to claim 6, characterized in that: A second sliding groove (25) is provided on the operating table (2), a sliding block (26) is slidably fitted in the second sliding groove (25), and the sliding block (26) is fixedly connected between the second threaded block (24) and the clamping plate (8).

8. The uniform glue coating device for photovoltaic module production according to claim 1, characterized in that: The positioning mechanism comprises: A right-angle positioning plate (3) is connected to the operating table, and the right-angle positioning plate (3) is used to abut against the end connection angle position of the photovoltaic component away from the clamping plate (8); A side baffle (4) is connected to the operating table (2), and the side baffle (4) is used to abut against the side of the photovoltaic component away from the clamping plate (8).

9. The uniform glue coating device for photovoltaic module production according to claim 4, characterized in that: An electric push rod (15) is fixedly mounted on the first threaded block (14), the output end of the electric push rod (15) faces the operating table (2) and is fixedly mounted with a mounting block (16), and the glue gun (17) is fixedly mounted on the mounting block (16).

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