Welding machine for end corners of copper bars

By designing the clamping and positioning mechanism of the copper busbar end angle welding machine, the shaking problem during copper busbar welding is solved, and stable welding and fast operation are achieved.

CN223431139UActive Publication Date: 2025-10-14DONGGUAN RUIJIN TECH CO LTD
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Patent Information

Application Number
CN202422937224.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-14
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The existing copper busbar end angle welding machine is not easy to position during copper busbar welding, which causes the copper busbar to shake and affects the welding effect.

Method used

A copper busbar end angle welding machine was designed, which includes a clamping mechanism and an end angle positioning mechanism. The clamping rod is rotated by turning the handle, the copper busbar is clamped by the buffer head, and the copper plate and the copper busbar are aligned through the end angle positioning mechanism. The main control chassis controls the welding process.

Benefits of technology

It effectively prevents the copper busbar from shaking during welding, improves the welding effect, and is simple, fast and convenient to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of copper bar welding, and discloses a copper bar end corner welding machine which comprises a mainframe box, a supporting frame is fixedly connected to the front end of the mainframe box, a supporting plate is fixedly arranged in the middle of the supporting frame, a welding table is fixedly arranged in the middle of the upper end of the supporting plate, and a bearing plate is fixedly arranged on one side of the upper end of the welding table. A clamping mechanism is fixedly arranged on one side of the front end of the bearing plate and comprises a mounting block, a plurality of rotating rods and a clamping handle, a welding position is arranged on the side, away from the clamping mechanism, of the upper end of the bearing plate, inclined plates are fixedly connected to the front end and the rear end of the supporting plate, and a connecting block is fixedly connected to the front upper end of the mainframe box. The front end of the connecting block is fixedly connected with an air cylinder. According to the copper bar welding device, a copper bar can be positioned before being welded, the copper bar is prevented from shaking during welding, the welding effect of the copper bar is improved, clamping operation is rapid and simple, and great convenience is provided for a user.
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Description

Technical Field

[0001] The utility model relates to the technical field of copper bar welding, in particular to a welding machine for copper bar end angles. Background Art

[0002] A copper busbar fillet welding machine, a device specifically designed for welding copper busbar fillet ends, plays a vital role in the power industry. As a key material for power transmission, the quality of copper busbar welding directly impacts the safety and stability of the power system. Therefore, the design and performance of the copper busbar fillet welding machine are crucial to improving welding efficiency and quality.

[0003] However, most of the existing copper bar end angle welding machines are not convenient for clamping and positioning the copper bar during welding, which causes the copper bar to shake and reduces its welding effect. Therefore, those skilled in the art provide a copper bar end angle welding machine to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the present utility model is to solve the shortcomings of the prior art and to propose a copper busbar end angle welding machine. The device can position the copper busbar before welding, prevent the copper busbar from shaking during welding, improve the welding effect of the copper busbar, and the clamping operation is fast and simple, providing great convenience to the user.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A welding machine for the end angles of copper bars comprises a main case, the front end of the main case is fixedly connected to a support frame, the middle part of the support frame is fixedly provided with a support plate, the middle part of the upper end of the support plate is fixedly provided with a welding table, a carrying plate is fixedly provided on one side of the upper end of the welding table, a clamping mechanism is fixedly provided on one side of the front end of the carrying plate, the clamping mechanism comprises a mounting block, a plurality of rotating rods and a clamping handle, a welding position is provided on the side of the upper end of the carrying plate away from the clamping mechanism, the front and rear ends and the front end of the support plate are fixedly connected with an inclined plate, the front upper end of the main case is fixedly connected to a connecting block, the front end of the connecting block is fixedly connected to a cylinder, and the lower end of the cylinder is fixedly connected to a welder.

[0007] Furthermore, the front end of the mounting block is provided with a dial handle which is rotated by a rotating rod, the interior of the dial handle is provided with a connecting piece which is rotated by a rotating rod, the lower end of the clamping handle is rotatably provided on the mounting block and the connecting piece by two rotating rods, and the upper end of the clamping handle is fixedly provided with a clamping rod;

[0008] Through the above technical solution, the handle is turned to rotate the clamping rod, and the buffer head on the clamping rod clamps the copper busbar to position it on the bearing plate.

[0009] Further, the clamping rod rear end is fixedly connected with a buffer head, and the buffer head is a rubber buffer head.

[0010] Through the above technical scheme, the protection effect on the copper bar is improved through the action of the buffer head.

[0011] Further, the welding table is symmetrically provided with end angle positioning mechanisms at two ends thereof;

[0012] Through the above technical scheme, the copper plate and the copper bar are aligned through the end angle positioning mechanisms.

[0013] Further, the main control box is fixedly arranged at one side of the main box;

[0014] Through the above technical scheme, the operation of the welding device is controlled through the main control box.

[0015] Further, the fixed plate is fixedly arranged at the front end of the support frame, and a plurality of control buttons are equidistantly arranged at the upper end of the fixed plate.

[0016] The utility model has the advantages of the following beneficial effects:

[0017] The utility model provides a copper bar end angle welding machine, the device is through the stirring handle, makes the clamping rod rotate, and the buffer head on the clamping rod clamps the copper bar, and makes it be positioned on the bearing plate, so that the copper bar is prevented from shaking when welding, improves the welding effect of the copper bar, and the clamping mechanism is simple and fast to operate, which brings great convenience to the user. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a perspective view of the copper bar end angle welding machine provided by the utility model;

[0019] Figure 2 It is another view schematic diagram of the copper bar end angle welding machine provided by the utility model;

[0020] Figure 3 It is a welding table schematic diagram of the copper bar end angle welding machine provided by the utility model;

[0021] Figure 4 It is a split schematic diagram of the clamping mechanism of the copper bar end angle welding machine provided by the utility model;

[0022] Figure 5 It is another view schematic diagram of the clamping mechanism of the copper bar end angle welding machine provided by the utility model;

[0023] Figure 6 It is Figure 3 It is an enlarged view of A in the middle.

[0024] Legend:

[0025] 1, host box; 2, support frame; 3, support plate; 4, welding table; 5, bearing plate; 6, clamping mechanism; 61, mounting block; 62, rotating rod; 63, handle; 64, connecting piece; 65, clamping handle; 66, clamping rod; 67, buffer head; 7, welding position; 8, end angle positioning mechanism; 9, inclined plate; 10, connecting block; 11, air cylinder; 12, welder; 13, main control box; 14, fixed plate; 15, control button. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0027] Referring to Figures 1-6 , the present application provides an embodiment: a copper bar end angle welding machine, comprising a host box 1, the front end of the host box 1 is fixedly connected with a support frame 2, the middle part of the support frame 2 is fixedly provided with a support plate 3, the upper end of the support plate 3 is fixedly provided with a welding table 4, the upper end of the welding table 4 is fixedly provided with a bearing plate 5 on one side, the front end of the bearing plate 5 is fixedly provided with a clamping mechanism 6 on one side, the clamping mechanism 6 comprises a mounting block 61, a plurality of rotating rods 62 and a clamping handle 65, the upper end of the bearing plate 5 is provided with a welding position 7 on the side away from the clamping mechanism 6, the support plate 3 is fixedly connected with inclined plates 9 at the front and rear ends and the front end, the front upper end of the host box 1 is fixedly connected with a connecting block 10, the front end of the connecting block 10 is fixedly connected with an air cylinder 11, and the lower end of the air cylinder 11 is fixedly connected with a welder 12.

[0028] The front end of the mounting block 61 is rotatably provided with a handle 63 through the rotating rod 62, the handle 63 is rotatably provided with a connecting piece 64 inside through the rotating rod 62, the lower end of the clamping handle 65 is rotatably provided on the mounting block 61 and the connecting piece 64 through two rotating rods 62, the upper end of the clamping handle 65 is fixedly provided with a clamping rod 66, the handle 63 is actuated to make the clamping rod 66 rotate, and the buffer head 67 on the clamping rod 66 clamps the copper bar to position it on the bearing plate 5;

[0029] The rear end of the clamping rod 66 is fixedly connected with a buffer head 67, and the buffer head 67 is a rubber buffer head. Through the action of the buffer head 67, the protection effect on the copper bar is improved;

[0030] The welding table 4 is symmetrically provided with an end angle positioning mechanism 8 at the front and rear ends, and the copper plate and the copper bar are aligned through the end angle positioning mechanism 8;

[0031] The main control box 13 is fixed on one side of the main box 1, and the operation of the welding device is controlled through the main control box 13.

[0032] The fixed plate 14 is fixed on the middle of the front end of the support frame 2, and a plurality of control buttons 15 are equidistantly arranged on the upper end of the fixed plate 14.

[0033] Working principle: when the copper bar end angle welding machine is used, the copper bar is placed on the bearing plate 5, then the handle 63 is pulled to make the clamping rod 66 rotate, the buffer head 67 on the clamping rod 66 clamps the copper bar to position it on the bearing plate 5, then the copper plate is placed at the welding position of the copper bar, the small air cylinder in the end angle positioning mechanism 8 drives the positioning head to adjust the position of the copper plate, so that the copper plate is aligned with the copper bar, then the air cylinder 11 drives the welder 12 to ascend and descend to weld the copper bar and the copper plate.

[0034] Finally, it should be pointed out that: the above only for the preferred specific embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing specific embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each specific embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. that is made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.

Claims

1. A copper busbar end angle welding machine, comprising a main box (1), characterized in that: The front end of the main chassis (1) is fixedly connected to a support frame (2), a support plate (3) is fixedly provided in the middle of the support frame (2), a welding platform (4) is fixedly provided in the middle of the upper end of the support plate (3), a bearing plate (5) is fixedly provided on one side of the upper end of the welding platform (4), a clamping mechanism (6) is fixedly provided on one side of the front end of the bearing plate (5), the clamping mechanism (6) comprises a mounting block (61), a plurality of rotating rods (62) and a clamping handle (65), a welding position (7) is provided on the side of the upper end of the bearing plate (5) away from the clamping mechanism (6), the front and rear ends of the support plate (3) are fixedly connected to an inclined plate (9), the front upper end of the main chassis (1) is fixedly connected to a connecting block (10), the front end of the connecting block (10) is fixedly connected to a cylinder (11), and the lower end of the cylinder (11) is fixedly connected to a welder (12).

2. The copper busbar end angle welding machine according to claim 1, characterized in that: The front end of the mounting block (61) is provided with a dial handle (63) which is rotated by a rotating rod (62); a connecting piece (64) is provided inside the dial handle (63) which is rotated by the rotating rod (62); the lower end of the clamping handle (65) is rotatably provided on the mounting block (61) and the connecting piece (64) by two rotating rods (62); and a clamping rod (66) is fixedly provided on the upper end of the clamping handle (65).

3. The copper busbar end angle welding machine according to claim 2, characterized in that: The rear end of the clamping rod (66) is fixedly connected with a buffer head (67), and the buffer head (67) is a rubber buffer head.

4. The copper busbar end angle welding machine according to claim 1, characterized in that: End angle positioning mechanisms (8) are symmetrically arranged at the front and rear ends of the welding platform (4).

5. The copper busbar end angle welding machine according to claim 1, characterized in that: A main control chassis (13) is fixedly arranged on one side of the main chassis (1).

6. The copper busbar end angle welding machine according to claim 1, characterized in that: A fixing plate (14) is fixedly provided at the middle of the front end of the support frame (2), and a plurality of control buttons (15) are equidistantly provided at the upper end of the fixing plate (14).

Citation Information

Cited By

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