Double-station elbow welding positioning device

By designing a double-station elbow welding positioning device, the precise positioning of elbows and straight pipes is achieved by using inclined placement grooves, positioning covers and locking components, which solves the problem of inaccurate welding positioning, improves welding accuracy and reduces costs.

CN223431146UActive Publication Date: 2025-10-14SUZHOU GUIYAN PRECISION TECH CO LTD
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Patent Information

Application Number
CN202422680860.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-10-14
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

In pipeline welding, especially when welding between bends and straight pipes, inaccurate positioning results in high processing costs and requires subsequent shaping. Existing technology cannot meet the accuracy requirements of angle welding.

Method used

A double-station elbow welding positioning device is designed, which includes a workbench, a mounting base, a positioning base, a lifting platform and a locking assembly. The precise positioning of the elbow and straight pipe is achieved through the inclined placement groove, positioning cover and locking assembly, and the position of the straight pipe is controlled by a cylinder to ensure welding accuracy.

Benefits of technology

It realizes accurate welding of bent and straight pipes, reduces processing costs, improves welding accuracy and efficiency, and avoids subsequent shaping treatment.

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Abstract

The utility model discloses a double-station elbow welding and positioning device, which belongs to the technical field of welding and positioning and comprises a worktable, a plurality of welding stations are arranged on the worktable, each welding station comprises mounting seats symmetrically mounted on the worktable, placing grooves are arranged on the mounting seats, positioning seats are mounted at two ends of an elbow, and the positioning seats are arranged on the worktable. The surface of the positioning seat is attached to the end face of the bent pipe, a groove is formed in the surface of the positioning seat, and the bottom plate is arranged in the groove. The base is installed on the workbench, a first containing groove is formed in the base, a positioning cover is hinged to the base, a second containing groove corresponding to the first containing groove is formed in the positioning cover, and meanwhile the positioning cover is locked on the base through a locking assembly. Meanwhile, the lifting table is movably installed on the workbench through an air cylinder, and the straight pipe is positioned on the workbench. By means of the design of the welding station, the straight pipe can be welded to the bent pipe at an angle, it can be guaranteed that the bottom plate is perpendicularly installed at the two ends of the bent pipe, and the welding accuracy of the welding station can be guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of welding positioning, and in particular relates to a double-station elbow welding positioning device. Background Art

[0002] Welding, also known as fusion or melting, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure.

[0003] In the field of pipeline welding, the welding positioning between pipelines is inaccurate, especially for the welding between elbows and straight pipes. The positioning is generally controlled manually, which has high processing costs and cannot meet the angle welding requirements of pipe fittings. As a result, shaping processing is required after welding is completed, resulting in high parts costs. Utility Model Content

[0004] In view of the above problems in the prior art, the purpose of the present invention is to provide a double-station elbow welding positioning device.

[0005] The utility model provides the following technical solutions:

[0006] A double-station elbow welding positioning device is characterized in that it includes a workbench with several welding stations, the welding stations include mounting seats symmetrically installed on the workbench, the surface of the mounting seat is set as an inclined surface, and the inclined surface is provided with placement grooves, the two arms of the elbow are placed in the placement grooves, and positioning seats are installed at both ends of the elbow, the surface of the positioning seat is in a fit state with the end face of the elbow, a groove is provided on the surface of the positioning seat, and the bottom plate is placed in the groove; the base is installed on the workbench, and a shelf groove 1 is provided on the base, the middle section of the elbow is placed in the shelf groove 1, and a positioning cover is hinged on the base, and the positioning cover is provided with a shelf groove 2 corresponding to the shelf groove 1, and the positioning cover is locked to the base by a locking assembly; at the same time, the lifting platform is movably installed on the workbench through a cylinder, and the straight pipe is positioned on the workbench.

[0007] Specifically, the number of welding stations is two.

[0008] Specifically, a toggle clamp is installed on the mounting seat.

[0009] Specifically, positioning columns are symmetrically provided on the lifting platform, and the straight pipes are sleeved on the positioning columns.

[0010] Specifically, the locking assembly includes a hinged seat installed on the base, a handle hinged on the hinged seat, a connecting rod hinged on the handle, a locking hook installed on the connecting rod, and a hook seat installed on the positioning cover. When locking, the locking hook is hooked on the hook seat.

[0011] The beneficial effects of the utility model are:

[0012] The design of this welding station can meet the requirements of welding straight pipes on bent pipes at an angle, and can ensure that the base plate is installed vertically on both ends of the bent pipe, and can ensure the accuracy of the welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0014] Figure 1 It is a three-dimensional diagram of the present utility model;

[0015] Figure 2 It is a three-dimensional diagram of the locking assembly in the utility model;

[0016] The markings in the figure are: 1. Workbench; 2. Positioning seat; 3. Mounting seat; 4. Toggle clamp; 5. Base; 6. Positioning cover; 7. Locking assembly; 8. Cylinder; 9. Lifting platform; 10. Bottom plate; 11. Bend pipe; 12. Straight pipe; 701. Articulated seat; 702. Handle; 703. Connecting rod; 704. Lock hook; 705. Hook seat. DETAILED DESCRIPTION

[0017] like Figure 1 As shown, the utility model provides a double-station elbow welding positioning device, including a workbench 1, which is provided with two welding stations, and welds a base plate 10, an elbow 11 and a straight pipe 12 together. The welding stations include a mounting seat 3 symmetrically mounted on the workbench 1. Due to the need to cooperate with the inclined welding of the straight pipe 12, the surface of the mounting seat 3 is set as an inclined surface, and a placement groove is provided on the inclined surface. The two arms of the elbow 11 are placed in the placement groove. A toggle clamp 4 is installed on the mounting seat 3, and the toggle clamp 4 is used to fix the two arms of the elbow 11. Positioning seats 2 are installed at both ends of the elbow 11. The surface of the positioning seat 2 is in a fit state with the end face of the elbow 11, so that a recess is provided on the surface of the positioning seat 2. The bottom plate 10 is placed in the groove; the base 5 is installed on the workbench 1, and a shelf groove 1 is provided on the base 5. The middle section of the elbow 11 is placed in the shelf groove 1, and a positioning cover 6 is hinged on the base 5, and the positioning cover 6 is provided with a shelf groove 2 corresponding to the shelf groove 1, so that when the positioning cover 6 is covered on the base 5, the elbow 11 can be fixed, and the positioning cover 6 is locked on the base 5 by the locking assembly 7, so as to avoid the movement of the positioning cover 6 during welding; at the same time, the lifting platform 9 is movably installed on the workbench 1 by the cylinder 8, and the lifting platform 9 is symmetrically provided with positioning columns, and the straight pipe 12 is sleeved on the positioning columns, so that the position of the straight pipe 12 relative to the elbow 11 is controlled by controlling the cylinder 8.

[0018] The design of this welding station can meet the requirements of welding the straight pipe 12 on the curved pipe 11 at an angle, and can ensure that the base plate 10 is vertically installed on both ends of the curved pipe 11, and can ensure the accuracy of its welding.

[0019] Please focus on Figure 2 The locking assembly 7 includes a hinged seat 701 installed on the base 5, a handle 702 hinged on the hinged seat 701, a connecting rod 703 hinged on the handle 702, a locking hook 704 is installed on the connecting rod 703, and a hook seat 705 is installed on the positioning cover 6. When locking, the locking hook 704 is hooked on the hook seat 705.

[0020] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A double-station elbow welding positioning device, characterized in that: It includes a workbench, which is provided with several welding stations. The welding stations include mounting bases symmetrically installed on the workbench, the surface of the mounting base is set as an inclined surface, and the inclined surface is provided with placement grooves, and the two arms of the bent pipe are placed in the placement grooves. Positioning bases are installed at both ends of the bent pipe, and the surface of the positioning base is in a fit state with the end face of the bent pipe. A groove is provided on the surface of the positioning base, and the bottom plate is placed in the groove; the base is installed on the workbench, and a shelf groove 1 is provided on the base, and the middle section of the bent pipe is placed in the shelf groove 1, and a positioning cover is hinged on the base, and a shelf groove 2 corresponding to the shelf groove 1 is provided on the positioning cover, and the positioning cover is locked to the base through a locking assembly; at the same time, the lifting platform is installed on the workbench through a cylinder, and the straight pipe is positioned on the workbench.

2. A double-station elbow welding positioning device according to claim 1, characterized in that: The number of welding stations is two.

3. A double-station elbow welding positioning device according to claim 1, characterized in that: A toggle clamp is installed on the mounting base.

4. A double-station elbow welding positioning device according to any one of claims 1 to 3, characterized in that: Positioning columns are symmetrically arranged on the lifting platform, and the straight pipes are sleeved on the positioning columns.

5. The double-station elbow welding positioning device according to claim 1, characterized in that: The locking assembly includes a hinged seat installed on the base, a handle hinged on the hinged seat, a connecting rod hinged on the handle, a lock hook installed on the connecting rod, and a hook seat installed on the positioning cover. When locking, the lock hook is hooked on the hook seat.