Automatic assembly tool for double-layer clamp

By designing a double-layer clamp automatic assembly tool and using a motor drive system to automatically complete the loading, rotation and pushing of bolts, the problems of high labor intensity and low efficiency caused by traditional manual tightening of bolts are solved, and efficient clamp assembly is achieved.

CN223431215UActive Publication Date: 2025-10-14NANJING HONGJIA MASCH MFG CO LTD
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Patent Information

Application Number
CN202422731385.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-10-14
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

After the traditional double-layer clamp is processed, personnel need to manually tighten the bolts, which leads to high labor intensity and affects production efficiency.

Method used

A double-layer clamp automatic assembly tool is designed, which uses a motor drive system and a specific structure to realize automatic loading, rotation and pushing of bolts, and automatically completes the clamp assembly process.

Benefits of technology

There is no need to manually tighten the bolts, which improves the assembly efficiency of the double-layer clamp and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223431215U_ABST
    Figure CN223431215U_ABST
Patent Text Reader

Abstract

The utility model relates to an automatic assembly tool for a double-layer hoop, and aims to solve the technical problems that the labor is wasted, the labor intensity of personnel is increased and the production efficiency of the double-layer hoop is influenced as the double-layer hoop needs to be assembled by manually screwing bolts on the two sides of the double-layer hoop after being processed at present. A supporting rod is installed at the top of the bottom plate, a chassis is installed at the top of the supporting rod, a first driving motor is installed at the bottom of the chassis, a rotating disc is installed at the driving end of the first driving motor and attached to the chassis, a feeding groove is formed in the outer side of the rotating disc, and a first push rod motor is installed on one side of the bottom plate. The double-layer hoop assembling device has the advantages that bolts on the two sides of a double-layer hoop can be automatically connected, so that workers do not need to manually screw the bolts to assemble the double-layer hoop, and the double-layer hoop assembling efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of double-layer clamp assembly, in particular to a double-layer clamp automatic assembly tool. Background Art

[0002] The design of a double-layer clamp typically consists of two semicircular clamps, each with a centrally located threaded hole into which a compression bolt is threaded. An inner clamp is attached to one end of the compression bolt. The inner clamp has a spherical groove on the side facing the compression bolt, while the other end of the compression bolt has a spherical protrusion that snaps into the groove, creating a double-layer compression effect and making the clamp connection more secure.

[0003] After the traditional double-layer clamp is processed, personnel need to manually tighten the bolts on both sides of the double-layer clamp for assembly. This is not only laborious and increases the labor intensity of personnel, but also affects the efficiency of double-layer clamp production. Therefore, a new technical solution needs to be designed to solve this problem. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings of the existing technology, adapt to actual needs, and provide a double-layer clamp automatic assembly tool to solve the technical problem that after the current double-layer clamp processing is completed, personnel need to manually screw on the bolts on both sides of the double-layer clamp for assembly, which is not only laborious and increases the labor intensity of personnel, but also affects the efficiency of double-layer clamp production.

[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is as follows: a double-layer clamp automatic assembly tool is designed, comprising a base plate, a support rod is installed on the top of the base plate, a chassis is installed on the top of the support rod, a first driving motor is installed on the bottom of the chassis, a turntable is installed on the driving end of the first driving motor, the turntable and the chassis are fitted together, a loading trough is provided on the outer side of the turntable, a first push rod motor is installed on one side of the base plate, a second driving motor is installed on the driving end of the first push rod motor, a bolt sleeve is installed on the driving end of the second driving motor, a through hole is provided on the chassis above the bolt sleeve, and a bolt loader is provided on one side of the chassis;

[0006] A column is installed on one side of the base plate, a fixed disk is installed on the top of the column, a third drive motor is installed at the rear end of the fixed disk, a rotating disk is installed at the driving end of the third drive motor, a fixed column is installed at the front end of the rotating disk, and arc-shaped fixed plates are installed on the rotating disks on the upper and lower sides of the fixed column, and slots are opened on both sides of the two arc-shaped fixed plates.

[0007] Preferably, a second push rod motor is installed at one end of the fixed plate close to the third drive motor, an arc-shaped groove is opened on the rotating plate between the arc-shaped fixed plate and the fixed column, an arc-shaped push plate is arranged in the arc-shaped groove, and the driving end of the second push rod motor is connected to the arc-shaped push plate.

[0008] Preferably, a curved baffle is installed on one side of the surface of the chassis, and the curved baffle is arranged to fit the outer side of the turntable.

[0009] Preferably, the feeding trough corresponds to the through hole, and the through hole corresponds to and fits with the bolt sleeve.

[0010] Preferably, the middle parts of the feeding trough, the through hole, the bolt sleeve and the notch are on the same vertical horizontal line.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. The utility model combines a first drive motor, a turntable, a feeding chute, a bolt loader, a through hole, an arc fixed plate, a second drive motor, a first push rod motor, a bolt sleeve and a third drive motor. By starting the first drive motor to drive the turntable to rotate, the bolt on the bolt loader is rotated and placed above the through hole in cooperation with the feeding chute, so that the bolt contacts the sleeve through the through hole, and then the double-layer clamp is clamped between the two arc fixed plates. Then, the first push rod motor is started to push the sleeve upward and the second drive motor is started to drive the bolt sleeve to rotate, thereby pushing the bolt to approach the double-layer clamp while rotating and cooperating with the notch to be connected to the double-layer clamp. Then, the third drive motor is started to drive the rotating disk to rotate 180°, and then the above steps are repeated, so that the bolt on the other side of the double-layer clamp can be automatically connected, and there is no need for personnel to manually tighten the bolt to assemble the double-layer clamp, thereby improving the efficiency of assembling the double-layer clamp.

[0013] 2. The utility model combines the second push rod motor, the arc push plate and the arc groove. When the double-layer clamp is assembled, the second push rod motor is started to drive the arc push plate to move, so that the assembled double-layer clamp can be pushed out of the two arc fixing plates, making it easier for personnel to take the assembled double-layer clamp. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall front structure of the utility model;

[0015] Figure 2 This is a cross-sectional view of the connection between the fixed disk and the rotating disk of the utility model;

[0016] Figure 3 This is a schematic diagram of the connection structure between the chassis and the turntable of the utility model;

[0017] Figure 4 It is a schematic diagram of the overall rear structure of the present utility model.

[0018] In the figure: 1. Base plate; 2. Support rod; 21. Chassis; 22. Arc-shaped baffle; 23. Turntable; 24. Loading chute; 25. Through hole; 26. First drive motor; 3. Bolt loader; 4. First push rod motor; 41. Second drive motor; 42. Bolt sleeve; 5. Column; 51. Fixed plate; 52. Rotating plate; 53. Arc-shaped fixed plate; 54. Fixed column; 55. Notch; 56. Third drive motor; 6. Arc-shaped slot; 61. Arc-shaped push plate; 62. Second push rod motor. DETAILED DESCRIPTION

[0019] The present invention is further described below with reference to the accompanying drawings and embodiments:

[0020] Example 1: A double-layer clamp automatic assembly tool, see Figures 1 to 4 , including a base plate 1, a support rod 2 is installed on the top of the base plate 1, a chassis 21 is installed on the top of the support rod 2, a first drive motor 26 is installed on the bottom of the chassis 21, a turntable 23 is installed on the driving end of the first drive motor 26, the turntable 23 is fitted with the chassis 21, a loading chute 24 is provided on the outer side of the turntable 23, a first push rod motor 4 is installed on one side of the base plate 1, a second drive motor 41 is installed on the driving end of the first push rod motor 4, a bolt sleeve 42 is installed on the driving end of the second drive motor 41, a through hole 25 is provided on the chassis 21 above the bolt sleeve 42, and a bolt loader 3 is provided on one side of the chassis 21;

[0021] The side of the bottom plate 1 is provided with a column 5, the top of the column 5 is provided with a fixed disc 51, the rear end of the fixed disc 51 is provided with a third driving motor 56, the driving end of the third driving motor 56 is provided with a rotating disc 52, the front end of the rotating disc 52 is provided with a fixed column 54, the rotating disc 52 on the upper and lower sides of the fixed column 54 is provided with an arc-shaped fixed plate 53, the two sides of the two arc-shaped fixed plates 53 are provided with notches 55, the feeding groove 24 corresponds to the through hole 25, the through hole 25 corresponds to and is matched with the bolt sleeve 42, the middle parts of the feeding groove 24, the through hole 25, the bolt sleeve 42 and the notches 55 are on the same vertical horizontal line, during work, the first driving motor 26 is started to drive the rotating disc 23 to rotate, so that the bolt on the bolt feeding machine 3 is rotated and placed above the through hole 25 in cooperation with the feeding groove 24, so that the bolt is in contact with the sleeve through the through hole 25, then the double-layer clamp is clamped between the two arc-shaped fixed plates 53, then the first push rod motor 4 is started to push the sleeve to move upwards, and the second driving motor 41 is started to drive the bolt sleeve 42 to rotate, so that the bolt is pushed to the double-layer clamp and rotates at the same time, and the notch 55 is connected to the double-layer clamp, then the third driving motor 56 is started to drive the rotating disc 52 to rotate by 180 degrees, and then the above steps are repeated, so that the bolt on the other side of the double-layer clamp can be automatically connected, and then personnel manually rotates the bolt to assemble the double-layer clamp, and then the efficiency of assembling the double-layer clamp is improved.

[0022] Specifically, referring to Figure 2 , the end, close to the third driving motor 56, of the fixed disc 51 is provided with a second push rod motor 62, the rotating disc 52 between the arc-shaped fixed plate 53 and the fixed column 54 is provided with an arc-shaped groove 6, the arc-shaped groove 6 is provided with an arc-shaped push plate 61, and the driving end of the second push rod motor 62 is connected with the arc-shaped push plate 61, after the double-layer clamp is assembled, the second push rod motor 62 is started to drive the arc-shaped push plate 61 to move, so that the assembled double-layer clamp can be pushed out of the two arc-shaped fixed plates 53, and then personnel can take the assembled double-layer clamp.

[0023] Further, referring to Figure 1 , the surface of the bottom disc 21 is provided with an arc-shaped baffle 22, the arc-shaped baffle 22 is arranged in close contact with the outer side of the rotating disc 23, through the arrangement of the arc-shaped baffle 22, the bolt in the feeding groove 24 can be limited, and the rotation of the rotating disc 23 causes the bolt to be separated from the feeding groove 24, so that the assembly of the double-layer clamp is affected.

[0024] In addition, the components designed in the utility model are all general standard components or components known by those skilled in the art, the structure and principle of which can be known by the technical personnel through a technical manual or through a conventional experimental method, and the technical personnel can realize it, needless to say, and the content protected by the utility model does not involve the improvement of the internal structure and method.

[0025] The embodiments of the present application disclose the preferred embodiments, but are not limited to the same, and the ordinary skilled in the art can easily understand the spirit of the present application according to the above-mentioned embodiments, and make different inferences and changes, as long as the spirit of the present application is not deviated, which are within the protection scope of the present application.

Claims

1. A double-layer clamp automatic assembly tool, comprising a base plate (1), characterized in that: A support rod (2) is installed on the top of the base plate (1), a chassis (21) is installed on the top of the support rod (2), a first drive motor (26) is installed on the bottom of the chassis (21), a turntable (23) is installed on the driving end of the first drive motor (26), the turntable (23) is arranged in close contact with the chassis (21), a loading trough (24) is provided on the outer side of the turntable (23), a first push rod motor (4) is installed on one side of the base plate (1), a second drive motor (41) is installed on the driving end of the first push rod motor (4), a bolt sleeve (42) is installed on the driving end of the second drive motor (41), a through hole (25) is provided on the chassis (21) above the bolt sleeve (42), and a bolt loader (3) is provided on one side of the chassis (21); A column (5) is installed on one side of the base plate (1), a fixed disk (51) is installed on the top of the column (5), a third drive motor (56) is installed at the rear end of the fixed disk (51), a rotating disk (52) is installed at the driving end of the third drive motor (56), a fixed column (54) is installed at the front end of the rotating disk (52), arc-shaped fixed plates (53) are installed on the rotating disk (52) on the upper and lower sides of the fixed column (54), and notches (55) are opened on both sides of the two arc-shaped fixed plates (53).

2. The double-layer clamp automatic assembly tool according to claim 1, characterized in that: A second push rod motor (62) is installed at one end of the fixed plate (51) close to the third drive motor (56), an arc-shaped groove (6) is provided on the rotating plate (52) between the arc-shaped fixed plate (53) and the fixed column (54), an arc-shaped push plate (61) is provided in the arc-shaped groove (6), and a driving end of the second push rod motor (62) is connected to the arc-shaped push plate (61).

3. The double-layer clamp automatic assembly tool according to claim 1, characterized in that: An arc-shaped baffle (22) is installed on one side of the surface of the chassis (21), and the arc-shaped baffle (22) is arranged to fit the outer side of the rotating disk (23).

4. The double-layer clamp automatic assembly tool according to claim 1, characterized in that: The feeding trough (24) corresponds to the through hole (25), and the through hole (25) corresponds to and is adapted to the bolt sleeve (42).

5. The double-layer clamp automatic assembly tool according to claim 1, characterized in that: The middle parts of the feeding trough (24), the through hole (25), the bolt sleeve (42) and the notch (55) are on the same vertical horizontal line.