Suspension type lifting hook shot blasting machine

By introducing scraper components and pneumatic conveying systems into the hook shot blasting machine, the problems of shot waste and manual cleaning are solved, automatic recovery and uniform cleaning are achieved, and production efficiency and cleaning quality are improved.

CN223431466UActive Publication Date: 2025-10-14QINGDAO FULIN SIMAN MASCH MFG CO LTD
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Patent Information

Application Number
CN202422976308.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-14
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

After the existing hook-type shot blasting machine is completed, the projectiles are easily attached to the sealing door, resulting in waste of shot materials, increased labor cleaning costs, and reduced production efficiency.

Method used

The scraper assembly is designed, including scrapers, motors and electric tracks, to achieve automatic cleaning of projectiles. Combined with the receiving plate and spiral conveying system, the projectiles are ensured to be recovered to the shot recovery system. Pneumatic conveying devices are used to transport the shot to ensure uniform cleaning and efficient recovery.

Benefits of technology

It realizes the automatic recovery of projectiles, reduces the difficulty and time of manual cleaning, improves production efficiency, ensures uniform cleaning of each surface, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a suspension type lifting hook shot blasting machine which comprises a shot blasting machine body, two sealing doors are arranged on the outer side of the shot blasting machine body, and scraping components are arranged on the inner sides of the two sealing doors; the number of the scraping assemblies is two, each scraping assembly comprises a connecting rod, one end of the connecting rod is connected with a scraping plate through a rotating shaft, a second motor is arranged at one end of the connecting rod, the output end of the second motor is fixedly connected with the rotating shaft in the scraping plate, the scraping plate is located on one side of the sealing door, and each scraping assembly further comprises an electric rail. Through scraping operation of the scraping plate, scraped shots can smoothly return to a shot material recovery system through the material receiving plate, waste of the shots is avoided, the scraping plate is driven by the second motor and the electric track to conduct scraping operation, and automatic cleaning is achieved. The sealing door does not need to be cleaned manually and frequently, so that the cleaning difficulty and time are greatly reduced, the working efficiency is improved, and the interference to the normal production process is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of shot blasting machines, in particular to a hanging hook shot blasting machine. Background Art

[0002] The hook shot blasting machine is a crucial surface treatment device in industrial production. Its operating principle is based on the powerful centrifugal force generated by a high-speed rotating impeller, which propels the projectiles at extremely high speeds toward the surface of a workpiece suspended from the hook. At the moment of impact, impurities such as scale, rust, and old coatings are forcefully removed from the workpiece surface. Simultaneously, the impact of the projectile creates beneficial residual compressive stress on the workpiece surface, achieving a surface strengthening effect.

[0003] The patent discloses a single-hook shot blasting machine with the publication number CN219170613U. The patent sets a filter screen, a filter box, a drive motor and a cam. When the projectile falls, the filter box can filter impurities larger than the diameter of the projectile. When the drive motor is running, the cam will rotate through the rotating shaft. The rotation of the cam will cause the filter box to move upward and reciprocating, thereby enabling vibration screening. After that, the filter screen can filter impurities smaller than the diameter of the projectile, causing them to fall downward into the interior of the collection box, thereby enabling preliminary filtration of impurities such as rust, facilitating subsequent cleaning of the projectile.

[0004] However, after many existing hook-type shot blasting machines have finished cleaning the workpiece, when the shape of the workpiece is irregular or the hanging position on the hook causes the projectile to hit the workpiece and rebound toward the sealing door, the projectile is likely to adhere to the sealing door. When the sealing door is opened, the projectile on the sealing door will fall off and cannot enter the shot recovery system normally, resulting in waste of shot. If the projectile on the sealing door does not fall off, manual cleaning is required, which reduces production efficiency and increases production costs. Utility Model Content

[0005] The purpose of the utility model is to provide a hanging hook shot blasting cleaning machine to solve the problems raised in the above background technology.

[0006] A hanging hook shot blasting machine comprises a shot blasting machine body, two sealing doors are arranged on the outside of the shot blasting machine body, and scraping assemblies are arranged on the inside of the two sealing doors;

[0007] There are two groups of scraper assemblies, each group of scraper assemblies includes a connecting rod, one end of the connecting rod is connected to a scraper through a rotating shaft, one end of the connecting rod is provided with a second motor, the output end of the second motor is fixedly connected to the rotating shaft inside the scraper, and the scraper is located on one side of the sealing door.

[0008] Further, each group of material scraping assembly further comprises an electric track, two electric tracks are fixedly connected with the inner wall of the shot blasting machine body respectively, one end of the electric track is slidably connected with a moving block, one end of the moving block is fixedly connected with the connecting rod.

[0009] Through the above technical scheme, the scraping operation of the scraper enables the scraped shot to return to the shot recycling system smoothly through the receiving plate, avoiding waste of the shot, and the second motor and the electric track are used to drive the scraper to perform the scraping operation, realizing automatic cleaning.

[0010] Further, the inner side of the shot blasting machine body is provided with a receiving plate, the receiving plate is located at the bottom end of the two sealing doors, and the receiving plate is inclined.

[0011] Through the above technical scheme, the scraped shot falls on the receiving plate at the bottom end of the sealing door, the receiving plate is inclined, the shot rolls along the inclined surface of the receiving plate under the action of gravity, and finally rolls off the bottom of the shot blasting machine body and is conveyed to the outside by the spiral conveying roller for recycling.

[0012] Further, the upper side of the shot blasting machine body is provided with a sliding rail, one end of the sliding rail is slidably connected with a sliding block, the bottom of the sliding block is fixedly connected with an electric hoist, and the inside of the electric hoist is provided with a steel rope.

[0013] Through the above technical scheme, when the workpiece needs to be placed in the shot blasting machine body for shot blasting cleaning, the sealing door is opened, and the electric hoist moves to the appropriate position on the sliding rail through the sliding block.

[0014] Further, the lower side of the electric hoist is provided with a pulley, the steel rope is sleeved on the outer wall of the pulley, and the bottom of the pulley is provided with a first motor.

[0015] Further, the output end of the first motor is connected with a hook through a rotating shaft, the bottom of the shot blasting machine body is funnel-shaped, a discharge pipe is communicatively arranged at the bottom end of the shot blasting machine body, and the inside of the shot blasting machine body and the discharge pipe is provided with a spiral conveying roller.

[0016] Through the above technical scheme, the first motor enables the workpiece to receive the projection of the shot in all directions during the shot blasting process, which can ensure that each surface of the workpiece with irregular shape or multiple surfaces to be cleaned can be fully cleaned, improve the shot blasting quality, reduce the need for secondary cleaning due to uneven cleaning, and thus improve the work efficiency of the entire shot blasting machine.

[0017] Further, the both ends of the shot blasting machine body are provided with two shot blasting machines, one side of the shot blasting machine body is provided with a shot storage bin, the top of the shot storage bin is provided with a first pneumatic conveying device, one end of the first pneumatic conveying device is provided with a second pneumatic conveying device, and the second pneumatic conveying device is connected with the shot storage bin through a pipe body.

[0018] Further, the rear side of the shot blasting machine body is provided with an adapter bin, the adapter bin is connected with the second pneumatic conveying device through a pipe body, and the both ends of the adapter bin are connected with material conveying pipes.

[0019] Through the above technical scheme, the shot material in the shot storage bin is sucked out by the second pneumatic conveying device, and then the shot material is transported to the adapter bin through the pipe body, and then the shot material enters the two shot blasting machines from the material conveying pipes at the both ends of the adapter bin.

[0020] Compared with the prior art, the shot blasting machine has the following beneficial effects:

[0021] 1、The shot blasting machine can realize automatic cleaning through the scraping operation of the scraper, and the shot can be smoothly returned to the shot recycling system through the receiving plate, so that the waste of the shot is avoided, the second motor and the electric track are used to drive the scraper to perform the scraping operation, and automatic cleaning is realized.

[0022] 2、The shot blasting machine can be flexibly and accurately lifted and transported through the cooperation of the sliding rail, the sliding block and the electric hoist. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a schematic diagram of the whole structure of the shot blasting machine;

[0024] Figure 2 It is a side view of the shot blasting machine;

[0025] Figure 3 It is a schematic diagram of the internal structure of the shot blasting machine body;

[0026] Figure 4 It is a schematic diagram of the connecting structure of the connecting rod and the scraper

[0027] Figure 5 This is a schematic diagram of the connection structure between the shot blasting machine body and the scraper of the present utility model.

[0028] In the figure: 1. Shot blasting machine body; 2. Slide rail; 3. Electric hoist; 4. Slider; 5. Steel rope; 6. Pulley; 7. Hook; 8. Shot storage bin; 9. First pneumatic conveying device; 10. Shot blasting machine; 11. Second pneumatic conveying device; 12. First motor; 13. Feed pipe; 14. Transfer bin; 15. Electric track; 16. Shift block; 17. Scraper; 18. Feeding plate; 19. Sealing door; 20. Screw conveyor roller; 21. Discharge pipe; 22. Second motor; 23. Connecting rod. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] See also Figures 1-5 The utility model provides a technical solution: a hanging hook shot blasting cleaning machine, a shot blasting machine body 1, two sealing doors 19 are provided on the outside of the shot blasting machine body 1, and scraping components are provided on the inside of the two sealing doors 19;

[0031] There are two groups of scraper assemblies, each group of scraper assemblies includes a connecting rod 23, one end of the connecting rod 23 is connected to the scraper 17 through a rotating shaft, and one end of the connecting rod 23 is provided with a second motor 22. The output end of the second motor 22 is fixedly connected to the rotating shaft inside the scraper 17, and the scraper 17 is located on one side of the sealing door 19.

[0032] When the shot blasting operation is completed, a small amount of projectiles will be attached to the sealing door 19. When the scraper 17 is not working, it is in a vertical state to prevent the projectiles from accumulating on the scraper 17. When the shot blasting operation is completed, the scraper assembly is started, and the second motor 22 runs. Its output end drives the scraper 17 to rotate around the rotating shaft, and the angle of the scraper 17 is adjusted to contact with the sealing door 19, so that it can fit well with the surface of the sealing door 19 to effectively scrape off the projectiles.

[0033] The electric track 15 is activated, and the moving block 16 slides on the electric track 15. Since the moving block 16 is fixedly connected to the connecting rod 23, the connecting rod 23 moves along with the moving block 16. In this way, the scraper 17 can move up and down on the surface of the sealing door 19 under the control of the electric track 15, thereby scraping off the projectiles on the entire surface of the sealing door 19.

[0034] The scraping operation of the scraper 17 allows the scraped pellets to be smoothly returned to the pellet recovery system via the receiving plate 18, thus avoiding pellet waste. The scraper 17 is driven by the second motor 22 and the electric track 15 to perform the scraping operation, thus achieving automated cleaning. Frequent manual cleaning of the sealing door 19 is no longer required, significantly reducing the difficulty and time of cleaning work, improving work efficiency, and minimizing disruption to the normal production process.

[0035] See also Figures 3-5 Each scraper assembly also includes an electric track 15, and the two electric tracks 15 are respectively fixedly connected to the inner wall of the shot blasting machine body 1. One end of the electric track 15 is slidably connected to a moving block 16, and one end of the moving block 16 is fixedly connected to the connecting rod 23. A receiving plate 18 is provided on the inside of the shot blasting machine body 1. The receiving plate 18 is located at the bottom end of the two sealing doors 19, and the receiving plate 18 is inclined.

[0036] The scraped shots fall onto the receiving plate 18 at the bottom of the sealing door 19. The receiving plate 18 is tilted, and the shots roll along the inclined surface of the receiving plate 18 under the action of gravity, and eventually roll to the bottom of the shot blasting machine body 1, and are transported to the outside by the spiral conveyor roller 20 for recovery and other operations.

[0037] See also Figures 1-3 A slide rail 2 is provided above the shot blasting machine body 1, and a slider 4 is slidably connected to one end of the slide rail 2. An electric hoist 3 is fixedly connected to the bottom of the slider 4. A steel rope 5 is provided inside the electric hoist 3. A pulley 6 is provided below the electric hoist 3. The steel rope 5 is sleeved on the outer wall of the pulley 6. A first motor 12 is provided at the bottom of the pulley 6. The output end of the first motor 12 is connected to a hook 7 through a rotating shaft. The bottom of the shot blasting machine body 1 is funnel-shaped, and a discharge pipe 21 is provided at the bottom end of the shot blasting machine body 1. A spiral conveying roller 20 is provided inside the shot blasting machine body 1 and the discharge pipe 21.

[0038] When the workpiece needs to be put into the shot blasting machine body 1 for shot blasting cleaning, the sealing door 19 is opened, and the electric hoist 3 is moved to the appropriate position on the slide rail 2 through the sliding block 4. Then, the electric hoist 3 lowers the steel rope 5, and the hook 7 connected after the steel rope 5 passes through the pulley 6 is lowered, and the workpiece is hung on the hook 7. After that, the electric hoist 3 lifts the workpiece up through the steel rope 5, and then moves the workpiece to the top of the shot blasting machine body 1 through the movement of the sliding block 4 on the slide rail 2, and prepares to put the workpiece into the shot blasting machine body 1 for cleaning. During the shot blasting process, the first motor 12 works, and its output shaft drives the hook 7 to rotate through the rotating shaft. Since the workpiece is hung on the hook 7, the workpiece will rotate with the hook 7, so that each surface of the workpiece can uniformly receive shot blasting treatment, ensuring the consistency of the cleaning effect. After the shot blasting is finished, the shot will fall at the bottom of the shot blasting machine body 1. Since the bottom of the shot blasting machine body 1 is funnel-shaped, the shot will gather at the center of the bottom under the action of gravity. Then, through the discharge pipe 21 connected at the bottom end of the shot blasting machine body 1, under the action of the discharge pipe 21 and the spiral conveying roller 20 inside the shot blasting machine body 1, the spiral conveying roller 20 rotates to push the shot to move along the discharge pipe 21, and the shot is conveyed to the corresponding position of the shot recycling system for recycling, screening and recycling.

[0039] Please refer to Figures 1-3 , two shot blasting machines 10 are arranged at the two ends of the shot blasting machine body 1, a shot storage bin 8 is arranged at one side of the shot blasting machine body 1, a first pneumatic conveying device 9 is arranged at the top of the shot storage bin 8, one end of the first pneumatic conveying device 9 is provided with a second pneumatic conveying device 11, the second pneumatic conveying device 11 and the shot storage bin 8 are connected through a pipe body, a transfer bin 14 is arranged at the rear side of the shot blasting machine body 1, the transfer bin 14 and the second pneumatic conveying device 11 are connected through a pipe body, and two material conveying pipes 13 are arranged at the two ends of the transfer bin 14 and are in communication, and one end of each of the two material conveying pipes 13 is in communication with a corresponding shot blasting machine 10.

[0040] After the shot in the shot storage bin 8 is sucked out by the second pneumatic conveying device 11 and transported to the transfer bin 14 through the pipe body, the shot enters the two shot blasting machines 10 from the two material conveying pipes 13 at the two ends of the transfer bin 14. In this process, the pneumatic conveying device uses the air flow generated by compressed air as power to push the shot to flow in the pipeline system, realizing the conveying of the shot from the shot storage bin 8 to the shot blasting machine 10.

[0041] When the shot in the shot storage bin 8 is not much, the first pneumatic conveying device 9 is connected with external pipeline equipment to add external shot into the shot storage bin 8, and the first pneumatic conveying device 9 is in a closed state when not in use.

[0042] Working principle: first, when the workpiece needs to be cleaned by shot blasting, the sealing door 19 is opened, and the electric hoist 3 located above the shot blasting machine body 1 starts to work. After the electric hoist 3 moves to the appropriate position on the slide rail 2 by means of the sliding block 4, it lowers the steel wire 5, which drives the hook 7 to lower through the pulley 6, and hangs the workpiece on the hook 7, then the electric hoist 3 lifts the workpiece and moves to the top of the shot blasting machine body 1, prepares to put the workpiece into, after putting in, close the sealing door 19.

[0043] In the process of shot blasting, the first motor 12 drives the hook 7 to rotate, so that the workpiece hung on the hook 7 rotates with it, ensuring that each surface of the workpiece uniformly receives shot blasting treatment. At the same time, the shot in the shot storage bin 8 is transported to the transfer bin 14 through the first pneumatic conveying device 9 at the top and the second pneumatic conveying device 11 connected thereto, and then enters the two shot blasting machines 10 through the material conveying pipes 13 at both ends of the transfer bin 14, and the shot blasting machines 10 accelerate the shot to the surface of the workpiece.

[0044] After the shot blasting is finished, the shot is scattered at the bottom of the shot blasting machine body 1, because the bottom is funnel-shaped, the shot is collected to the center under the action of gravity, and then transported to the shot recycling system by the spiral conveying roller 20 in the discharge pipe 21. At this time, the scraping assembly starts, the second motor 22 drives the scraper 17 to rotate to fit with the sealing door 19, then the electric track 15 makes the moving block 16 drive the connecting rod 23 and the scraper 17 move up and down on the surface of the sealing door 19, the scraped shot is rolled to the bottom of the shot blasting machine body 1 through the material receiving plate 18, and finally transported and recycled by the spiral conveying roller 20. When the shot in the shot storage bin 8 is insufficient, the first pneumatic conveying device 9 can be connected to the external pipeline equipment to supplement the shot, and the device is in closed state when not in use. The whole process is efficient and orderly, realizes a series of operations such as workpiece shot blasting cleaning, shot recycling and supplementing, and guarantees the stable operation and continuous operation ability of the equipment.

Claims

1. A hanging hook shot blasting machine, characterized in that: include: A shot blasting machine body (1), wherein two sealing doors (19) are provided on the outside of the shot blasting machine body (1), and a scraping assembly is provided on the inside of the two sealing doors (19); Two groups of scraper assemblies are provided, each group of the scraper assemblies includes a connecting rod (23), one end of the connecting rod (23) is connected to a scraper (17) via a rotating shaft, one end of the connecting rod (23) is provided with a second motor (22), the output end of the second motor (22) is fixedly connected to the rotating shaft inside the scraper (17), and the scraper (17) is located on one side of the sealing door (19).

2. The hanging hook shot blasting machine according to claim 1, characterized in that: Each group of the scraper assembly further includes an electric track (15), two of the electric tracks (15) are respectively fixedly connected to the inner wall of the shot blasting machine body (1), one end of the electric track (15) is slidably connected to a moving block (16), and one end of the moving block (16) is fixedly connected to the connecting rod (23).

3. The hanging hook shot blasting machine according to claim 1, characterized in that: A material receiving plate (18) is provided on the inner side of the shot blasting machine body (1), and the material receiving plate (18) is located at the bottom ends of the two sealing doors (19), and the material receiving plate (18) is arranged in an inclined manner.

4. The hanging hook shot blasting machine according to claim 1, characterized in that: A slide rail (2) is provided above the shot blasting machine body (1); one end of the slide rail (2) is slidably connected to a slider (4); the bottom of the slider (4) is fixedly connected to an electric hoist (3); and a steel rope (5) is provided inside the electric hoist (3).

5. The hanging hook shot blasting machine according to claim 4, characterized in that: A pulley (6) is provided below the electric hoist (3), the steel rope (5) is sleeved on the outer wall of the pulley (6), and a first motor (12) is provided at the bottom of the pulley (6).

6. The hanging hook shot blasting machine according to claim 5, characterized in that: The output end of the first motor (12) is connected to a hook (7) via a rotating shaft. The bottom of the shot blasting machine body (1) is arranged in a funnel shape. The bottom end of the shot blasting machine body (1) is connected to a discharge pipe (21). A spiral conveying roller (20) is provided inside the shot blasting machine body (1) and the discharge pipe (21).

7. The hanging hook shot blasting machine according to claim 1, characterized in that: Two shot blasting machines (10) are provided at both ends of the shot blasting machine body (1), a shot storage bin (8) is provided on one side of the shot blasting machine body (1), a first pneumatic conveying device (9) is provided on the top of the shot storage bin (8), a second pneumatic conveying device (11) is provided at one end of the first pneumatic conveying device (9), and the second pneumatic conveying device (11) is connected to the shot storage bin (8) through a pipe body.

8. The hanging hook shot blasting machine according to claim 7, characterized in that: A transfer bin (14) is provided on the rear side of the shot blasting machine body (1), and the transfer bin (14) is connected to the second pneumatic conveying device (11) through a pipe body. Both ends of the transfer bin (14) are connected to a feed pipe (13), and one end of each of the two feed pipes (13) is connected to the corresponding shot blasting machine (10).

Citation Information

Patent Citations

  • Single-hook type shot blasting machine

    CN219170613U