Adjustable board dividing machine for PCB (Printed Circuit Board) processing

By designing an adjustable panel splitter, we can achieve automatic double-sided cutting and multi-directional processing of PCB boards, solving the problems of low efficiency and poor adaptability of traditional equipment, improving production efficiency and resource utilization, and adapting to diversified market demands.

CN223431682UActive Publication Date: 2025-10-14ZHEJIANG KAIJIELI ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422760822.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-10-14
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

Traditional PCB processing equipment has low efficiency and poor adaptability, and is unable to process PCB boards of various sizes and specifications, resulting in material waste and insufficient resource utilization, and is unable to meet diverse market demands.

Method used

An adjustable panel splitter is designed, which includes a loading and separating device, a pushing and separating device, a separating device and a discharge device. The L-shaped structure is adopted to realize automatic double-sided cutting and multi-directional processing, and is equipped with a moving device to enhance flexibility and adaptability.

Benefits of technology

It improves the processing efficiency and precision of PCB boards, reduces material waste, meets diversified production needs, and has a compact equipment layout that is easy to flexibly adjust and adapt to the processing of boards of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adjustable board dividing machine for PCB (printed circuit board) processing, which comprises a board dividing mechanism and is characterized in that the board dividing mechanism comprises a feeding device, a first board dividing device, a pushing device, a second board dividing device, a discharging device and a device box, and the devices are distributed in an L-shaped structural design, so that the space utilization rate is greatly optimized, the space utilization rate is increased, and the production efficiency is improved. Meanwhile, the purpose of bi-directional PCB machining is achieved, the whole production line is more compact, meanwhile, automation of the machining process is achieved, automatic feeding and discharging can be achieved, the position of a cutter can be adjusted according to the product requirement to meet the machining requirement, a user can conduct rapid adjustment according to the specific requirement, the flexibility and adaptability of production are enhanced, and the production efficiency is improved. And the equipment is light in overall design and is provided with a moving device, so that the equipment can be flexibly adjusted in a production workshop. Due to the characteristic, the layout of the production line can be adjusted according to actual requirements, and expansion and recombination are facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to PCB board processing technical field, concretely is adjustable board separator of PCB board processing. BACKGROUND

[0002] In modern electronic manufacturing industry, the processing precision and efficiency of printed circuit board (PCB) directly affect the performance and market competitiveness of the final product. The traditional PCB processing equipment is mainly one-way board separation, which has the disadvantages of low processing efficiency and poor adaptability. There are various sizes and specifications of PCBs in the market, and the traditional equipment can only process specific size of board, resulting in material waste and insufficient resource utilization in the production process, which cannot meet the increasingly diversified market demand.

[0003] After searching, a kind of PCB board board separator is disclosed in Chinese patent literature

application number: 201821523863.7, publication number: CN209319925U

[0004] In view of the problems existing in the prior art, the purpose of the present application is to provide a kind of adjustable board separator of PCB board processing.

[0005] A kind of adjustable board separator of PCB board processing, including board separator mechanism, it is characterized by: the board separator mechanism includes feeding equipment, board separator equipment one, pusher, board separator equipment two, discharging equipment and equipment box, the side of board separator equipment one is equipped with feeding equipment, the other side of board separator equipment one is equipped with pusher, the side of board separator equipment two is equipped with pusher, the other side of board separator equipment two is equipped with discharging equipment, feeding equipment, board separator equipment one, pusher, board separator equipment two and discharging equipment are all set in equipment box top, product is transferred from feeding equipment to board separator equipment one, product is transferred to pusher after board separator equipment one processes product, product is transferred to board separator equipment two by pusher, product is transferred to discharging equipment after board separator equipment two processes product, product is discharged from equipment by discharging equipment.

[0006] Preferably, the feeding equipment includes a rack bottom plate, a pusher claw one, a support plate, a gas pump one and a plurality of racks, the gas pump one is installed at the bottom of the rack bottom plate, the pusher claw one is arranged at the top of the rack bottom plate, the output end of the gas pump one is connected with the support plate, the end of the pusher claw one is connected with the support plate, the gas pump one and the pusher claw one are located on the same side of the support plate, and the racks are installed on the top of the rack bottom plate.

[0007] Through the technical scheme, the feeding equipment realizes the automatic feeding process, ensures high stability and high precision in the processing of different specifications of PCB board materials, and meets the requirements of flexibility and productivity in modern production environment.

[0008] Preferably, the board separating equipment one includes an upper cutting saw one, a lower cutting saw one, a conveying platform and a plurality of limiting blocks one, the upper cutting saw one is located at the top of the conveying platform, the lower cutting saw one is located at the bottom of the conveying platform, and the limiting blocks one are all located at the top of the conveying platform. A groove is formed on the conveying platform.

[0009] Through the technical scheme, the board separating equipment one can realize synchronous cutting of both sides of the PCB board material, and the upper and lower surfaces are cut at the same time during the conveying of the board material, avoiding the problem of multiple turning of the board material in traditional equipment, and significantly reducing the processing time. In addition, the double-sided cutting mode ensures the consistency of the board separating edge, reduces the deformation problem of the board material caused by uneven stress during cutting, and different sizes of products can be cut by adjusting the positions of the upper cutting saw one, the lower cutting saw one and the limiting blocks one.

[0010] Preferably, the pushing equipment includes a pushing platform, an air pump two, limiting blocks two and a plurality of pushing claws two, the air pump two is located at the bottom of the pushing platform, two grooves are formed on the pushing platform, the pushing claws two are respectively arranged in the grooves, the heads of the pushing claws two are extended through the grooves, the pushing claws two are connected with the output end of the air pump two, the top of the pushing claws two is connected with the limiting blocks two, the air pump two and the limiting blocks two are located on the same side, and the top of the pushing platform and the pushing claws two is provided with a cover plate.

[0011] Through the technical scheme, the pushing equipment can realize efficient and accurate pushing operation, ensuring that the PCB board material can be smoothly and stably sent to the board separating equipment two for cutting during the processing.

[0012] Preferably, the board separating equipment two includes a receiving plate, a plurality of upper cutting saws two, a plurality of lower cutting saws two and a plurality of limiting blocks three, a plurality of grooves are formed on the receiving plate, the upper cutting saws two are all located at the top of the receiving plate, the lower cutting saws two are all located at the bottom of the receiving plate, and the limiting blocks three are all located at the top of the receiving plate.

[0013] Through the technical scheme, the board separating equipment two can realize bidirectional cutting of the PCB board material, thereby further improving the board separating efficiency and processing quality. The limiting blocks three can accurately position the PCB board material, ensuring that the board material remains stable and does not deviate during cutting. At the same time, the upper cutting saw two and the lower cutting saw two can adjust the distance and the number to cut different sizes of products.

[0014] Preferably, the discharging equipment comprises a conveying belt, a first material stopper, a second material stopper and a discharger, the first material stopper, the second material stopper and the discharger are arranged on the top of the conveying belt, the first material stopper is arranged on one side of the second material stopper, the discharger is arranged on the other side of the second material stopper, the discharger comprises a constant-speed motor, a horizontal plate and a transmission wheel set, the transmission wheel set is arranged on the bottom of the horizontal plate, the constant-speed motor is installed on the top of the horizontal plate, a plurality of discharging pieces are arranged on the transmission wheel set, and the transmission wheel set is driven to rotate by the constant-speed motor.

[0015] Through the above technical scheme, the discharging equipment can realize automatic discharge of the processed PCB board, and ensure the continuity and efficiency of the production process.

[0016] Preferably, the equipment box is provided with a plurality of supporting casters at the bottom.

[0017] Through the above technical scheme, the equipment can be flexibly moved in the production workshop, and the mobility is enhanced.

[0018] Compared with the prior art, the utility model has the following advantages:

[0019] 1. The adjustable board separator for PCB processing adopts an L-shaped structure design for equipment distribution, which not only greatly optimizes the space utilization rate, but also meets the purpose of processing PCB boards in two directions, so that the entire production line is more compact.

[0020] 2. The adjustable board separator for PCB processing realizes automation in the processing process, which can not only automatically feed and discharge, but also adjust the tool position according to product requirements to meet the processing requirements, and users can quickly adjust according to specific requirements, thereby enhancing the flexibility and adaptability of production.

[0021] 3. The adjustable board separator for PCB processing is designed to be light and is provided with a moving device, so as to be flexibly moved in the production workshop. This feature allows the layout of the production line to be adjusted according to actual requirements, facilitating expansion and reorganization. DETAILED DESCRIPTION

[0022] Figure 1 is a three-dimensional schematic view of the utility model;

[0023] Figure 2 is a three-dimensional schematic view of the feeding equipment of the utility model;

[0024] Figure 3 is a three-dimensional schematic view of the first board separating equipment of the utility model;

[0025] Figure 4It is a three-dimensional schematic view of the pushing equipment of the utility model;

[0026] Figure 5 It is a three-dimensional schematic view of part of the pushing equipment of the utility model;

[0027] Figure 6 It is a local enlarged schematic view of A of the utility model;

[0028] Figure 7 It is a top view schematic view of the pushing equipment of the utility model;

[0029] Figure 8 It is a second three-dimensional schematic view of the board separating equipment of the utility model;

[0030] Figure 9 It is a three-dimensional schematic view of the material arranging equipment of the utility model;

[0031] Figure 10 It is a three-dimensional schematic view of the material arranging device of the utility model;

[0032] In the drawing: 1, feeding equipment; 2, board separating equipment one; 3, pushing equipment; 4, board separating equipment two; 5, material arranging equipment; 6, equipment box; 101, material rack bottom plate; 102, pushing claw one; 103, support plate; 104, air pump one; 105, material rack; 201, upper cutting saw one; 202, lower cutting saw one; 203, conveying platform; 204, limiting block one; 301, pushing platform; 302, air pump two; 303, limiting block two; 304, pushing claw two; 305, cover plate; 401, material receiving plate; 402, upper cutting saw two; 403, lower cutting saw two; 404, limiting block three; 501, conveying belt; 502, material blocking device one; 503, material blocking device two; 504, constant speed motor; 505, horizontal plate; 506, transmission wheel set; 507, material arranging piece; 601, supporting castor. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the utility model will be apparently and completely described in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the protection scope of the utility model.

[0034] Please refer to Figures 1 to 10 The utility model provides a technical scheme: an adjustable board separator for PCB processing, characterized by:

[0035] A PCB board processing adjustable depaneling machine includes a depaneling mechanism, characterized in that: the depaneling mechanism includes a loading device 1, a depaneling device 2, a pushing device 3, a depaneling device 2 4, a discharging device 5 and an equipment box 6, one side of the depaneling device 2 is provided with a loading device 1, the other side of the depaneling device 2 is provided with a pushing device 3, one side of the depaneling device 2 4 is provided with a pushing device 3, the other side of the depaneling device 2 4 is provided with a discharging device 5, the loading device 1, the depaneling device 2, the pushing device 3, the depaneling device 2 4 and the discharging device 5 are all arranged on the top of the equipment box 6, the product is transferred from the loading device 1 to the depaneling device 2, the depaneling device 2 transfers the product to the pushing device 3 after processing the product, the pushing device 3 transfers the product to the depaneling device 2 4, the depaneling device 2 4 transfers the product to the discharging device 5 after processing the product, and the discharging device 5 discharges the product from the equipment.

[0036] Specifically, the loading equipment 1 includes a material rack base plate 101, a pushing claw 102, a support plate 103, an air pump 104 and four material racks 105. The air pump 104 is installed at the bottom of the material rack base plate 101, the pushing claw 102 is arranged at the top of the material rack base plate 101, the output end of the air pump 104 is connected to the support plate 103, the end of the pushing claw 102 is connected to the support plate 103, the air pump 104 and the pushing claw 102 are located on the same side of the support plate 103, and the material rack 105 is installed on the top of the material rack base plate 101.

[0037] Its working principle is: the air pump 104 pushes the support plate 103, the support plate 103 drives the pushing claw 102 to move, the pushing claw 102 pushes the product set at the bottom of the material rack 105, moves on the bottom plate 101 of the material rack, and pushes the product to the processing area of ​​the panel separation device 2 for processing, and then pushes it to the working area of ​​the pushing device 3. After reaching the stroke, the pushing claw 102 is retracted and prepared for the next movement.

[0038] Specifically, the panel separation equipment 2 includes an upper cutting saw 201, a lower cutting saw 202, a conveying platform 203 and two limit blocks 204. The upper cutting saw 201 is located at the top of the conveying platform 203, the lower cutting saw 202 is located at the bottom of the conveying platform 203, the limit blocks 204 are both located at the top of the conveying platform 203, and a groove is opened on the conveying platform 203.

[0039] Its working principle is: by adjusting the size and distance of the limit block 204, the positions of the upper cutting saw 201 and the lower cutting saw 202, the purpose of cutting different types of products is achieved, and the lower cutting saw 202 processes the products through the grooves opened on the conveying platform 203.

[0040] Specifically, the pushing device 3 includes a pushing platform 301, an air pump 302, a limit block 303 and two pushing claws 304. The air pump 302 is located at the bottom of the pushing platform 301. Two grooves are opened on the pushing platform 301. The pushing claws 304 are respectively arranged in the grooves. The heads of the pushing claws 304 are extended through the grooves. The pushing claws 304 are connected to the output end of the air pump 302. The tops of the pushing claws 304 are connected to the limit block 303. The air pump 302 and the limit block 303 are located on the same side. A cover plate 305 is provided on the top of the pushing platform 301 and the pushing claws 304.

[0041] Its working principle is as follows: the air pump 2 302 drives the two pushing claws 2 304 to move. After the air pump 2 302 is reset, it pushes the two pushing claws 2 304 to push the products on the pushing platform 301 toward the plate separation equipment 2 4. The limit block 2 303 on the pushing claw 2 304 stops moving after contacting the limit position of the cover plate 305, and the pushing claw 2 304 is retracted.

[0042] Specifically, the panel separation equipment 2 4 includes a material receiving plate 401, five pairs of upper cutting saws 2 402, five pairs of lower cutting saws 2 403 and two limit blocks 3 404. Five grooves are opened on the material receiving plate 401. The upper cutting saws 2 402 are all located at the top of the material receiving plate 401, the lower cutting saws 2 403 are all located at the bottom of the material receiving plate 401, and the limit blocks 3 404 are all located at the top of the material receiving plate 401.

[0043] Its working principle is: by adjusting the size and distance of the limit block three 404, the position of the upper cutting saw two 402 and the lower cutting saw two 403, and the distance between the upper cutting saw two 402 and the lower cutting saw two 403, the purpose of cutting different types of products is achieved, and the lower cutting saw two 403 processes the products through the groove opened on the connecting plate 401.

[0044] Specifically, the discharge device 5 includes a conveyor belt 501, a stopper 502, a stopper 503 and a discharger. The stopper 502, the stopper 503 and the discharger are all arranged on the top of the conveyor belt 501. The stopper 502 is arranged on one side of the stopper 503, and the discharger is arranged on the other side of the stopper 503. The discharger includes a constant speed motor 504, a horizontal plate 505 and a transmission wheel group 506. The transmission wheel group 506 is arranged at the bottom of the horizontal plate 505, and the constant speed motor 504 is installed at the top of the horizontal plate 505. Three discharge parts 507 are provided on the transmission wheel group 506, and the transmission wheel group 506 is driven to rotate by the constant speed motor 504.

[0045] Its working principle is: the conveyor belt 501 pushes the product toward the discharger, and after reaching the position of stopper 1 502, it detects whether there is a product between stopper 1 502 and stopper 2 503. If there is no product, stopper 1 502 is lifted up, and if there is a product, stopper 1 502 is reset. After the product passes, stopper 1 502 is reset. After the product contacts stopper 2 503, it detects whether it receives the discharger emptying product signal. After receiving the signal, stopper 2 503 is lifted up, and the product contacts the transmission wheel group 506 and is driven by the discharge piece 507 to be discharged from the conveyor belt 501, thereby achieving the purpose of unloading.

[0046] Specifically, four supporting casters 601 are provided at the bottom of the equipment box 6, which can be moved at will and adjusted according to needs.

[0047] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0048] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0049] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An adjustable PCB board separator for processing PCB boards, including a PCB separator mechanism, characterized in that: The panel separation mechanism comprises a loading device (1), a panel separation device 1 (2), a pushing device (3), a panel separation device 2 (4), a discharging device (5) and an equipment box (6). The loading device (1) is provided on one side of the panel separation device 1 (2), the pushing device (3) is provided on the other side of the panel separation device 1 (2), the pushing device (3) is provided on one side of the panel separation device 2 (4), the pushing device (3) is provided on the other side of the panel separation device 2 (4), the discharging device (5) is provided on the other side of the panel separation device 2 (4), the loading device (1), the panel separation device 1 (2), the pushing device (3), the panel separation device 2 (4) and the discharging device (5) are all arranged on the top of the equipment box (6), the product is transferred from the loading device (1) to the panel separation device 1 (2), the panel separation device 1 (2) transfers the product to the pushing device (3) after processing the product, the pushing device (3) transfers the product to the panel separation device 2 (4), the panel separation device 2 (4) transfers the product to the discharging device (5) after processing the product, and the discharging device (5) discharges the product from the equipment.

2. The adjustable PCB splitter according to claim 1, characterized in that: The loading device (1) comprises a material rack bottom plate (101), a material pushing claw (102), a support plate (103), an air pump (104) and a plurality of material racks (105), wherein the air pump (104) is installed at the bottom of the material rack bottom plate (101), the material pushing claw (102) is arranged at the top of the material rack bottom plate (101), the output end of the air pump (104) is connected to the support plate (103), the end of the material pushing claw (102) is connected to the support plate (103), the air pump (104) and the material pushing claw (102) are located on the same side of the support plate (103), and the material rack (105) is installed at the top of the material rack bottom plate (101).

3. The adjustable PCB splitter according to claim 1, characterized in that: The panel separation device (2) comprises an upper cutting saw (201), a lower cutting saw (202), a conveying platform (203) and a plurality of limit blocks (204). The upper cutting saw (201) is located at the top of the conveying platform (203), the lower cutting saw (202) is located at the bottom of the conveying platform (203), the limit blocks (204) are all located at the top of the conveying platform (203), and a groove is provided on the conveying platform (203).

4. The adjustable PCB board separator according to claim 1, characterized in that: The pushing device (3) includes a pushing platform (301), an air pump (302), a limiting block (303) and a plurality of pushing claws (304). The air pump (302) is located at the bottom of the pushing platform (301). Two grooves are provided on the pushing platform (301). The pushing claws (304) are respectively arranged in the grooves. The heads of the pushing claws (304) are extended through the grooves. The pushing claws (304) are connected to the output end of the air pump (302). The tops of the pushing claws (304) are connected to the limiting block (303). The air pump (302) and the limiting block (303) are located on the same side. The tops of the pushing platform (301) and the pushing claws (304) are provided with a cover plate (305).

5. The adjustable PCB separator according to claim 1, characterized in that: The panel separation device 2 (4) comprises a material receiving plate (401), a plurality of upper cutting saws 2 (402), a plurality of lower cutting saws 2 (403) and a plurality of limit blocks 3 (404). The material receiving plate (401) is provided with a plurality of grooves. The upper cutting saws 2 (402) are all located at the top of the material receiving plate (401), the lower cutting saws 2 (403) are all located at the bottom of the material receiving plate (401), and the limit blocks 3 (404) are all located at the top of the material receiving plate (401).

6. The adjustable PCB board separator according to claim 1, characterized in that: The discharging device (5) includes a conveyor belt (501), a first stopper (502), a second stopper (503) and a discharging device. The first stopper (502), the second stopper (503) and the discharging device are all arranged on the top of the conveyor belt (501). The first stopper (502) is arranged on one side of the second stopper (503), and the discharging device is arranged on the other side of the second stopper (503). The discharging device includes a constant speed motor (504), a horizontal plate (505) and a transmission wheel group (506). The transmission wheel group (506) is arranged at the bottom of the horizontal plate (505), the constant speed motor (504) is installed on the top of the horizontal plate (505), and a plurality of discharging parts (507) are provided on the transmission wheel group (506). The transmission wheel group (506) is driven to rotate by the constant speed motor (504).

7. The adjustable PCB separator according to claim 1, characterized in that: The bottom of the equipment box (6) is provided with a plurality of supporting casters (601).

Citation Information

Patent Citations

  • PCB (printed circuit board) splitting machine

    CN209319925U