Warp tension regulator of textile machine
Through the coordination of the main motor, main screw, main slider and auxiliary slider, the problem of inflexible yarn tension adjustment in textile machines is solved, the tension stability and cleanliness are improved, and the quality of textiles is ensured.
Patent Information
- Application Number
- CN202423000706.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The existing yarn tension adjustment device of the textile machine has a simple structure, a single function, and cannot be flexibly adjusted, resulting in low working efficiency. In addition, the yarn is prone to generate static electricity and absorb debris during movement, affecting the quality of textiles.
The main motor, main screw, main slider and auxiliary slider are coordinated to achieve the position adjustment of the movable roller, and the conductive wire and fastening rod structure are used to remove static electricity and debris to ensure tension stability and cleanliness.
It improves the flexibility and accuracy of yarn tension adjustment, reduces the probability of dynamic roller position deviation, removes static electricity and debris, and improves the quality of textiles.
Smart Images
Figure CN223433598U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to textile technology field, concretely relates to a textile machine warp tension regulator. BACKGROUND
[0002] The textile machine is the most important equipment in the textile industry, and can weave silk and hemp and other raw materials into cloth. During the processing of different cloth, the yarn tension needs to be adjusted in time to meet the processing requirements of different raw materials. However, the yarn tension adjusting device of the existing textile machine has simple structure and single function, cannot realize multiple tension adjustment, and is not flexible and convenient for tension adjustment. Therefore, when the textile machine is used, the working efficiency is low. At the same time, the yarn is easy to generate static electricity due to friction during movement, which will obviously interfere with the subsequent weaving, reduce the quality of the textile, easily adsorb impurities, reduce the cleanliness of the yarn, and thus affect the quality of the textile. SUMMARY
[0003] In order to overcome the defects of the prior art, a textile machine warp tension regulator is provided to solve the problems in the background art.
[0004] In order to achieve the above purpose, a textile machine warp tension regulator is provided, which comprises: a base, two ends of the inner cavity of the base are symmetrically connected to a fixed roller through bearings, and a main sliding groove and a vice sliding groove are respectively formed on the two sides of the inner cavity of the base, a main lead screw is movably connected in the main sliding groove through a bearing, a main motor is connected to the upper end of the main lead screw through a shaft coupling, the main motor is fixedly connected to the upper surface of the base, a main sliding block is slidably connected in the main sliding groove through the main lead screw, the two ends of a movable roller are movably connected to the main sliding block and the vice sliding block through bearings, the vice sliding block is slidably connected in the vice sliding groove, a storage groove is symmetrically formed on the outer side of the base near the vice sliding groove, a vice lead screw is symmetrically connected in the storage groove through a bearing, and a moving block is slidably connected in the storage groove through the vice lead screw, a fixed frame is connected to the position opposite to the fixed roller at both ends of the base, and a conductive wire is symmetrically connected in the fixed frame.
[0005] Preferably, the base is in the form of a rectangular parallelepiped, the end face of the base is in the form of a V-shaped structure, the fixed roller and the movable roller movably connected in the inner cavity of the base are both fixedly connected to a plurality of guide wheels in parallel and at equal intervals along the axial direction, and the number and position of the guide wheels on the surface of the fixed roller and the movable roller are one-to-one corresponding.
[0006] Preferably, the two groups of fixed frames fixedly connected at both ends of the inner cavity of the base are both in the form of a mouth-shaped structure, a plurality of conductive wires are uniformly fixedly connected to the inner cavity of the fixed frame at positions opposite to the guide wheels, and the fixed frame and the conductive wires are combined together to form a square-shaped structure.
[0007] Preferably, the sub-slots opened on the side of the base are in long strip structure, the horizontal section of the sub-slots is in cross structure, the sub-slots are in cross structure and the size of the sub-slots and the sub-slots is matched, the protrusions on both sides of the sub-slots are fixedly connected with the fastening layer, and the fastening layer is in square structure.
[0008] Preferably, the two groups of receiving grooves symmetrically opened on the outer side of the base are in long strip structure, a plurality of through holes are opened on the inner cavity surface of the receiving groove along the length direction in parallel and at equal intervals, the through holes are communicated with the extension grooves on both sides of the sub-slots, and the scale line is opened on the position close to the receiving groove on the outer side of the base.
[0009] Preferably, a plurality of sub-screws are movably connected in the receiving groove along the length direction in parallel and at equal intervals through bearings, the moving block screwed with the sub-screws is in rectangular structure, and the size of the moving block and the receiving groove is matched.
[0010] Preferably, the fastening rod is connected to the position corresponding to the through hole on the surface of the moving block, the fastening rod is in cylindrical structure, the size of the fastening rod and the through hole is matched, the end of the fastening rod away from the moving block is in spherical structure, the fastening rod and the moving block are combined together to form E-shaped structure.
[0011] Compared with the prior art, the beneficial effects of the utility model are that through the cooperation of the main motor, the main screw rod, the main sliding block and the sub-sliding block, the movable roller can be flexibly adjusted in position inside the base, the tension of the warp yarn can be conveniently adjusted, the precision of the warp yarn tension adjustment can be improved, through the cooperation of the sub-screw rod, the moving block and the fastening rod, the sub-sliding block in the sub-sliding groove can be fixed, the probability of position deviation of the movable roller due to accident can be effectively reduced, the stability of the warp yarn tension is ensured, through the cooperation of the mounting frame and the conductive wire, the warp yarn can be subjected to corresponding static electricity removal treatment, the dirt attached to the surface of the warp yarn can be assisted to be cleaned, and the quality of subsequent textile is improved. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a front view schematic diagram of the embodiment of the utility model.
[0013] Figure 2 It is a side view schematic diagram of the embodiment of the utility model.
[0014] Figure 3 It is a top view schematic diagram of the embodiment of the utility model.
[0015] Figure 4 It is the A place of the embodiment of the utility model Figure 3 Enlarged schematic diagram.
[0016] Figure 5 It is a front view structure schematic diagram of the base part of the embodiment of the utility model.
[0017] In the figure: 1. Base; 2. Fixed frame; 3. Conductive wire; 4. Fixed roller; 5. Moving roller; 6. Main slide; 7. Main screw; 8. Main motor; 9. Main slider; 10. Auxiliary slide; 11. Storage slot; 12. Moving block; 13. Fastening rod; 14. Auxiliary screw; 15. Auxiliary slider. DETAILED DESCRIPTION
[0018] Reference Figures 1 to 5 As shown, the utility model provides a warp tension regulator for a textile machine, comprising: a base 1, wherein the two ends of the inner cavity of the base 1 are symmetrically connected to the fixed roller 4 through bearings, and a main slide 6 and an auxiliary slide 10 are respectively provided on both sides of the inner cavity of the base 1, and the main slide 6 is movably connected to the main screw rod 7 through a bearing, the upper end of the main screw rod 7 is connected to the main motor 8 through a coupling, the main motor 8 is fixedly connected to the upper surface of the base 1, and the main slider 9 is slidably connected to the main slide 6 through the screwed main screw rod 7, while the two ends of the movable roller 5 are movably connected to the main slider 9 and the auxiliary slider 15 through bearings, and the auxiliary slider 15 is slidably connected to the auxiliary slide 10, and the outer side surface of the base 1 near the auxiliary slide 10 is symmetrically provided with a receiving groove 11, the receiving groove 11 is symmetrically connected to the auxiliary screw rod 14 through a bearing, and the moving block 12 is slidably connected to the receiving groove 11 through the screwed auxiliary screw rod 14, and the positions of the two ends of the base 1 relative to the fixed roller 4 are correspondingly connected to the fixed frame 2, and the conductive wire 3 is symmetrically connected in the fixed frame 2.
[0019] In this embodiment, the warp yarn is passed through the fixed roller 4 at one end of the base 1, the movable roller 5 in the middle of the base 1 and the corresponding guide wheel on the fixed roller 4 at the other end of the base 1 in sequence, so that the tension of the warp yarn can be flexibly adjusted by the tension regulator. When the tension of the warp yarn needs to be adjusted, the switch of the main motor 8 is started, and the main motor 8 drives the main screw rod 7 to rotate through the coupling, and the main screw rod 7 pushes the movable roller 5, the auxiliary slider 15 and the guide wheel provided on the movable roller 5 to move synchronously in the vertical direction through the main slider 9 that is screwed, so that the relative position between the fixed roller 4 and the movable roller 5 changes, thereby realizing the adjustment of the warp yarn tension, and then the position of the auxiliary slider 15 is rotated to adjust The corresponding auxiliary screw rod 14 pushes the screw-connected moving block 12 to move, and the moving block 12 can push the fastening rod 13 to move synchronously, so that the fastening rod 13 can abut the fastening layer set on the surface of the auxiliary slider 15, thereby enhancing the stability of the connection between the base 1 and the auxiliary slider 15, avoiding the problem of accidental position deviation of the movable roller 5, ensuring the stability of the warp tension after adjustment, and when the warp yarn moves inside the tension regulator, it will contact the conductive wire 3 set at both ends of the base 1, so it can effectively remove the charge accumulated on the warp yarn surface, and can also assist in removing debris attached to the warp yarn surface, thereby ensuring the quality of subsequent textiles.
[0020] As a preferred implementation form, the base 1 is in the overall cuboid structure, the end surface of the base 1 is in the V-shaped structure, and the surfaces of the fixed roller 4 and the movable roller 5 movably connected in the inner cavity of the base 1 are all fixedly connected with multiple groups of guide wheels in parallel at equal intervals along the axial direction, and the number and positions of the guide wheels on the surfaces of the fixed roller 4 and the movable roller 5 are one-to-one corresponding.
[0021] In the embodiment, as shown in Figure 1 , Figure 2 and Figure 3 , the guide wheels arranged on the surfaces of the fixed roller 4 and the movable roller 5 can make each warp yarn independent of each other, avoid the problem of mutual interference between adjacent warp yarns, and also can assist in enhancing the adjustment effect of the tension regulator on the tension of the warp yarn.
[0022] As a preferred implementation form, the two groups of fixed frames 2 fixedly connected at the two ends of the inner cavity of the base 1 are all in the mouth-shaped structure, and multiple groups of conductive wires 3 are fixedly connected at the positions of the inner cavities of the fixed frames 2 relative to the guide wheels, and the fixed frame 2 and the conductive wire 3 are combined together to form the cross-shaped structure.
[0023] In the embodiment, as shown in Figure 1 , Figure 3 and Figure 5 , the two groups of fixed frames 2 are all made of conductive metal, and the two groups of fixed frames 2 are all provided with ground wires, and multiple groups of conductive wires 3 are evenly arranged at the positions of the inner cavities of the fixed frames 2 relative to the guide wheels, so that the warp yarn can stably pass through the conductive wire 3 when moving in the guide wheel, and then the conductive wire 3 and the warp yarn can be structured with each other, thereby effectively removing the static electricity and attached impurities on the surface of the warp yarn.
[0024] As a preferred implementation form, the auxiliary sliding groove 10 opened on the side surface of the base 1 is in the strip-shaped structure, the horizontal section of the auxiliary sliding groove 10 is in the cross-shaped structure, the auxiliary sliding block 15 slidably connected in the auxiliary sliding groove 10 is in the cross-shaped structure, the size of the auxiliary sliding block 15 and the auxiliary sliding groove 10 is matched, and the protruding parts on the two sides of the auxiliary sliding block 15 are all fixedly connected with the fastening layer, and the fastening layer is in the square structure.
[0025] In the embodiment, as shown in Figure 2 , Figure 4 and Figure 5 , the size of the auxiliary sliding groove 10 and the auxiliary sliding block 15 is matched, thereby assisting in enhancing the stability of the auxiliary sliding block 15 and the movable roller 5 when moving, thereby effectively reducing the probability of the inclination of the two ends of the movable roller 5, and the fastening layer is made of soft rubber material, which can assist in enhancing the abutting and fixing effect of the fastening rod 13.
[0026] As a preferred implementation form, the two groups of receiving grooves 11 symmetrically arranged on the outer side of the base 1 are in long strip structure, a plurality of through holes are arranged on the inner cavity surface of the receiving groove 11 in parallel and at equal intervals along the length direction, and the through holes are communicated with the extension grooves on both sides of the auxiliary sliding groove 10. Meanwhile, a scale line is arranged on the outer side of the base 1 close to the receiving groove 11.
[0027] In the embodiment, as shown in Figure 2 , Figure 4 and Figure 5 , the scale line arranged on the outer side of the base 1 can effectively facilitate the workers to intuitively connect the tension adjustment effect of the warp yarn in the tension adjuster. Meanwhile, the size of the through hole arranged in the receiving groove 11 is matched with that of the fastening rod 13, so that the stability of the fastening rod 13 during movement can be enhanced, and the probability of accidental bending and deformation of the fastening rod 13 during abutting can be reduced.
[0028] As a preferred implementation form, a plurality of auxiliary lead screws 14 are movably connected in parallel and at equal intervals along the length direction in the receiving groove 11 through bearings, and the moving block 12 screwed by the auxiliary lead screw 14 is in rectangular structure, and the size of the moving block 12 is matched with that of the receiving groove 11.
[0029] In the embodiment, as shown in Figure 2 , Figure 4 and Figure 5 , the size of the moving block 12 is matched with that of the receiving groove 11, which can assist to enhance the stability of the moving block 12 during movement. The end faces of adjacent moving blocks 12 are in close contact with each other, so that the probability of shaking of the moving block 12 in the receiving groove 11 can be further reduced, thereby reducing the probability of deformation and damage of the auxiliary lead screw 14.
[0030] As a preferred implementation form, the fastening rod 13 corresponding to the position of the through hole on the surface of the moving block 12 is in cylindrical structure, and the size of the fastening rod 13 is matched with that of the through hole. The end of the fastening rod 13 away from the moving block 12 is in spherical structure, and the fastening rod 13 and the moving block 12 are combined together to form an E-shaped structure.
[0031] In the embodiment, as shown in Figure 2 , Figure 4 and Figure 5 , the structure of the abutting end of the fastening rod 13 can effectively reduce the probability of damage of the surface of the fastening layer when the fastening rod 13 abuts against the fastening layer, thereby prolonging the service life of the fastening layer. Meanwhile, through the abutting and fixing of a plurality of fastening rods 13, the stability of the connection between the base 1 and the auxiliary sliding block 15 can be effectively enhanced.
[0032] The warp tension regulator of the textile machine of the present invention cooperates with the main motor 8, the main screw rod 7, the main slider 9, the auxiliary slider 15 and the fastening rod 13. It can not only flexibly adjust the tension of the warp yarn through the tension regulator, but also perform secondary fixation on the movable roller 5 whose position has been adjusted, thereby effectively reducing the probability of tension deviation caused by accidental displacement of the movable roller 5. At the same time, through the cooperation of the fixing frame 2 and the conductive wire 3, it can effectively remove the electric charge accumulated on the surface of the warp yarn and the attached debris, thereby improving the cleanliness of the warp yarn and the quality of subsequent textiles.
Claims
1. A warp tension regulator for a textile machine, comprising: The base (1) is characterized in that: the two ends of the inner cavity of the base (1) are symmetrically connected to the fixed roller (4) through bearings, and the two sides of the inner cavity of the base (1) are respectively provided with a main slide groove (6) and an auxiliary slide groove (10), and the main slide groove (6) is movably connected to the main screw rod (7) through the bearing, the upper end of the main screw rod (7) is connected to the main motor (8) through a coupling, the main motor (8) is fixedly connected to the upper surface of the base (1), and the main slider (9) is slidably connected to the main slide groove (6) through the screw-connected main screw rod (7), and the two ends of the movable roller (5) are respectively connected by bearings. The main slider (9) and the auxiliary slider (15) are movably connected, and the auxiliary slider (15) is slidably connected in the auxiliary chute (10). The outer side surface of the base (1) is symmetrically provided with a receiving groove (11) near the position of the auxiliary chute (10). The receiving groove (11) is symmetrically connected to the auxiliary screw rod (14) through a bearing, and the moving block (12) is slidably connected to the receiving groove (11) through the screw-connected auxiliary screw rod (14). The positions of the two ends of the base (1) relative to the fixed roller (4) are correspondingly connected to the fixed frame (2), and the conductive wire (3) is symmetrically connected in the fixed frame (2).
2. A warp tension regulator for a textile machine according to claim 1, characterized in that: The base (1) is a rectangular parallelepiped structure as a whole, and the end surface of the base (1) is a U-shaped structure. The surfaces of the fixed roller (4) and the movable roller (5) movably connected in the inner cavity of the base (1) are fixedly connected with multiple sets of guide wheels at equal intervals in parallel along the axial direction. At the same time, the number and position of the guide wheels on the surfaces of the fixed roller (4) and the movable roller (5) correspond one to one.
3. The warp tension regulator for a textile machine according to claim 1, characterized in that: The two groups of fixed frames (2) fixedly connected at both ends of the inner cavity of the base (1) both have a U-shaped structure, and the inner cavity of the fixed frame (2) is evenly fixedly connected to the position of the guide wheel with multiple groups of conductive wires (3), and the fixed frame (2) and the conductive wires (3) are combined together to form a U-shaped structure.
4. The warp tension regulator for a textile machine according to claim 1, characterized in that: The auxiliary chute (10) provided on the side of the base (1) is in the shape of an elongated strip, the horizontal cross section of the auxiliary chute (10) is in the shape of a cross, and the auxiliary slider (15) slidably connected in the auxiliary chute (10) is in the shape of a cross. At the same time, the sizes of the auxiliary slider (15) and the auxiliary chute (10) are adapted to each other, and the protrusions on both sides of the auxiliary slider (15) are fixedly connected to the fastening layer, and the fastening layer is in the shape of a square.
5. The warp tension regulator for a textile machine according to claim 1, characterized in that: The two groups of receiving grooves (11) symmetrically opened on the outer side surface of the base (1) are both in the form of long strips. The inner surface of the receiving groove (11) is provided with a plurality of through holes at equal intervals along the length direction, and the through holes are connected to the extension grooves on both sides of the auxiliary chute (10). At the same time, a scale line is opened on the outer side surface of the base (1) near the receiving groove (11).
6. The warp tension regulator for a textile machine according to claim 1, characterized in that: A plurality of auxiliary screw rods (14) are movably connected in parallel and at equal intervals along the length direction in the receiving groove (11) through bearings, and the movable block (12) screwed to the auxiliary screw rod (14) is in a rectangular structure, and the size of the movable block (12) and the receiving groove (11) are adapted.
7. The warp tension regulator for a textile machine according to claim 1, characterized in that: The position of the surface of the moving block (12) relative to the through hole corresponds to the connection of the fastening rod (13), the fastening rod (13) is cylindrical in structure, and the sizes of the fastening rod (13) and the through hole are adapted to each other, while the end of the fastening rod (13) away from the moving block (12) is spherical in structure, and the fastening rod (13) and the moving block (12) are combined together to form an E-shaped structure.