Resistance-avoiding type exhaust device
By designing a resistance-avoiding exhaust device, using a nitrogen nozzle to exhaust gas, a push-pull rod to control the material entry and a spring to cushion the fall, the problem of combustible gas entering during the material feeding process is solved, and safe production and equipment protection are achieved.
Patent Information
- Application Number
- CN202422954406.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-12-02
AI Technical Summary
In the prior art, combustible gas or air may enter the equipment during the material feeding process, resulting in the combustible content of the mixed gas being unable to be controlled beyond the explosion limit, affecting production safety.
A resistance-avoiding exhaust device was designed, which included an exhaust mechanism and a protective mechanism. A nitrogen nozzle was used to exhaust the gas, an oxygen concentration detector was used to monitor the gas concentration, and the material entry was controlled by a push-pull rod and a push plate. The spring and connecting plate were used to buffer the material from falling, ensuring that the material entered the equipment evenly.
Effectively control the combustible content in the mixed gas and keep it outside the explosion limit, reduce production risks, extend the life of equipment components, and improve production safety and efficiency.
Smart Images

Figure CN223435457U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a feeding technical field, concretely is a kind of exhaust device of avoiding blocking. BACKGROUND
[0002] Feeding blocker is specially designed for the blocker in the material feeding process, its main role is to control the speed and flow of material into equipment (such as main furnace), ensure that material can be evenly, stably supplied to processing equipment. In this way, it can prevent damage to equipment due to too fast or uneven material supply, while also improving production efficiency and product quality.
[0003] In the prior art, when large pieces of material enter the main furnace through the feeding blocker, combustible gas or air may also enter with the large pieces of material. Since the gas cannot be discharged well, the combustible content in the mixed gas cannot be well controlled and kept outside the explosion limit, which is not conducive to reducing risk and providing production safety. Therefore, in order to solve the above problems, an exhaust device of avoiding blocking is proposed. SUMMARY
[0004] The utility model aims at providing an exhaust device of avoiding blocking to solve the problem mentioned in the background art that the gas cannot be discharged well, the combustible content in the mixed gas cannot be well controlled and kept outside the explosion limit, which is not conducive to reducing risk and providing production safety.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an exhaust device of avoiding blocking, comprising a furnace body, the furnace body comprises a main furnace, the surface of the main furnace is fixedly connected with a feeding blocker, the top end of the feeding blocker is fixedly connected with a lower blocker, the top end of the lower blocker is fixedly connected with an upper blocker.
[0006] The inner side of the feeding blocker is provided with an exhaust mechanism, the exhaust mechanism comprises a first bin cavity, the first bin cavity is arranged on the inner side of the upper blocker, the inner side of the lower blocker is provided with a second bin cavity, the inner side of the feeding blocker is provided with a feeding device sealing bin, the inner side of the first bin cavity is fixedly connected with a first exhaust sealing nitrogen gas nozzle, the bottom end of the feeding blocker is fixedly connected with a second exhaust sealing nitrogen gas nozzle.
[0007] Preferably, the exhaust mechanism also includes a first bin body pneumatic drawer push-pull, which is fixedly installed on the surface of the first bin body cavity, and a second bin body pneumatic drawer push-pull is fixedly installed on the surface of the lower damper, and a feeding device hydraulic push-pull rod is fixedly installed on the surface of the feed damper, and the output end of the feeding device hydraulic push-pull rod is fixedly connected to the first push plate, and the surface of the first push plate is fixedly connected to the second push plate, the output end of the first bin body pneumatic drawer push-pull is fixedly connected to the first drawer plate, and the output end of the second bin body pneumatic drawer push-pull is fixedly connected to the second drawer plate, and an oxygen concentration detector is fixedly installed on the inner side of the sealed bin body of the feeding device.
[0008] Preferably, the second exhaust sealing nitrogen nozzles are arranged in two groups at the bottom end of the feed avoider, and the first push plate and the second push plate are both movable on the inner side of the sealing bin body of the feeding device.
[0009] Preferably, the first drawer plate moves inside the first bin cavity and the upper damper, and the second drawer plate moves inside the lower damper and the second bin cavity.
[0010] Preferably, a protective mechanism is provided on the inner side of the upper damper, and the protective mechanism includes a fixing plate, which is fixedly connected to the inner walls of the first warehouse cavity and the second warehouse cavity, and the upper surface of the fixing plate is fixedly connected to a fixing rod, and the inner wall of the fixing rod is fixedly connected to a spring, and the surface of the spring is fixedly connected to a telescopic rod, and the top of the telescopic rod is fixedly connected to a connecting plate.
[0011] Preferably, one end of the spring is fixedly connected to the fixed rod, and the other end of the spring is fixedly connected to the telescopic rod, and the telescopic rod moves inside the fixed rod.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. By setting the pneumatic drawer push-pull of the first bin body and the pneumatic drawer push-pull of the second bin body, the first drawer plate and the second drawer plate can be opened, thereby facilitating the entry of bulk materials into the sealed bin body of the feeding device. The setting of the first exhaust sealing nitrogen nozzle can spray nitrogen and squeeze out the air in the second bin body cavity. At the same time, the setting of the oxygen concentration detector can detect the oxygen concentration in the sealed bin body of the feeding device, so that when the oxygen concentration is higher than the required limit, the oxygen can be squeezed out through the second exhaust sealing nitrogen nozzle, and the mixed gas of air and nitrogen can be discharged out of the sealed bin body of the feeding device. When the oxygen concentration is lower than the required limit, the bulk materials can enter the main furnace under the action of the first push plate and the second push plate, which is beneficial to ensuring production safety and reducing risks.
[0014] 2. By staggered arrangement of the connecting plates in the first bin cavity and the second bin cavity, large pieces of material will first fall on the connecting plates when entering the first bin cavity and the second bin cavity, thereby slowing down the falling speed of the large pieces of material, thereby reducing the impact of the large pieces of material on the first drawer plate and the second drawer plate, which is beneficial to extending the service life of the first drawer plate and the second drawer plate. At the same time, through the elastic properties of the spring, when the large pieces of material fall on the connecting plates, the impact caused by the large pieces of material can be alleviated to a certain extent, thereby reducing the damage to the fixed plate and the connecting plate, which is beneficial to the long-term use of the fixed plate and the connecting plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic front view of the structure of the utility model;
[0016] Figure 2 This is a schematic front cross-sectional view of the structure of the present utility model;
[0017] Figure 3 This is a schematic front cross-sectional view of the structure of the fixed plate and the connecting plate of the utility model;
[0018] Figure 4 For this utility model Figure 3 Schematic diagram of the enlarged structure at point A in the middle.
[0019] In the figure: 1. Main furnace; 11. Feeding damper; 12. Lower damper; 13. Upper damper; 2. First bin cavity; 21. Second bin cavity; 22. Feeding device sealed bin; 23. First bin pneumatic drawer push-pull; 24. Second bin pneumatic drawer push-pull; 25. Feeding device hydraulic push-pull rod; 26. First push plate; 27. Second push plate; 28. First exhaust sealing nitrogen nozzle; 29. Second exhaust sealing nitrogen nozzle; 210. First drawer board; 211. Second drawer board; 212. Oxygen concentration detector; 3. Fixed plate; 31. Fixed rod; 32. Spring; 33. Telescopic rod; 34. Connecting plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1-4 , an embodiment provided by the utility model:
[0022] The first warehouse pneumatic drawer pull 23, the second warehouse pneumatic drawer pull 24, the feeding device hydraulic push-pull rod 25 and the oxygen concentration detector 212 used in the present application are directly available in the market, and their principles and connection modes are all prior art known to those skilled in the art, so they will not be described here.
[0023] A kind of avoid blocking exhaust device, including furnace body, furnace body includes main furnace 1, the surface of main furnace 1 is fixedly connected with feed avoiding blocker 11, the top of feed avoiding blocker 11 is fixedly connected with lower avoiding blocker 12, the top of lower avoiding blocker 12 is fixedly connected with upper avoiding blocker 13;
[0024] The inner side of feed avoiding blocker 11 is provided with exhaust mechanism, exhaust mechanism includes first warehouse cavity 2, first warehouse cavity 2 is arranged at the inner side of upper avoiding blocker 13, the inner side of lower avoiding blocker 12 is provided with second warehouse cavity 21, the inner side of feed avoiding blocker 11 is provided with feeding device sealing warehouse 22, the inner side of first warehouse cavity 2 is fixedly connected with first exhaust sealing nitrogen gas nozzle 28, the bottom of feed avoiding blocker 11 is fixedly connected with second exhaust sealing nitrogen gas nozzle 29, by the setting of first exhaust sealing nitrogen gas nozzle 28 and second exhaust sealing nitrogen gas nozzle 29, can play the role of exhaust when large block material enters into main furnace 1, can ensure that large block material can enter main furnace 1 with the best state, be favorable to guarantee production safety.
[0025] Further, exhaust mechanism further includes first warehouse pneumatic drawer pull 23, first warehouse pneumatic drawer pull 23 is fixedly installed on the surface of first warehouse cavity 2, the surface of lower avoiding blocker 12 is fixedly installed with second warehouse pneumatic drawer pull 24, the surface of feed avoiding blocker 11 is fixedly installed with feeding device hydraulic push-pull rod 25, the output end of feeding device hydraulic push-pull rod 25 is fixedly connected with first push plate 26, the surface of first push plate 26 is fixedly connected with second push plate 27, the output end of first warehouse pneumatic drawer pull 23 is fixedly connected with first drawer plate 210, the output end of second warehouse pneumatic drawer pull 24 is fixedly connected with second drawer plate 211, the inner side of feeding device sealing warehouse 22 is fixedly installed with oxygen concentration detector 212, by the setting of oxygen concentration detector 212, the oxygen concentration in feeding device sealing warehouse 22 can be monitored, so that when oxygen concentration is lower than the required limit, feeding device hydraulic push-pull rod 25 pushes large block material in feeding device sealing warehouse 22 into main furnace 1, and a small amount of combustible gas mixed into feeding device sealing warehouse 22 can be squeezed out by opening second exhaust sealing nitrogen gas nozzle 29, so that the feeding process is completed when it is below the limit requirement.
[0026] Furthermore, the second exhaust sealing nitrogen nozzles 29 are arranged in two groups at the bottom end of the feed avoider 11, and the first push plate 26 and the second push plate 27 are both movable on the inner side of the sealed bin body 22 of the feeding device. Through the arrangement of the first push plate 26 and the second push plate 27, the large block materials entering the sealed bin body 22 of the feeding device can be pushed, so that the large block materials can enter the main furnace 1 under the action of the first push plate 26 and the second push plate 27.
[0027] Furthermore, the first drawer panel 210 moves on the inner side of the first bin cavity 2 and the upper damper 13, and the second drawer panel 211 moves on the inner side of the lower damper 12 and the second bin cavity 21. Through the setting of the first drawer panel 210 and the second drawer panel 211, when the first bin body pneumatic drawer push-pull 23 and the second bin body pneumatic drawer push-pull 24 drive the first drawer panel 210 and the second drawer panel 211 to open, large pieces of material can fall from the first bin cavity 2 into the second bin cavity 21, and from the second bin cavity 21 into the sealed bin body 22 of the feeding device, so as to facilitate the entry of large pieces of material into the main furnace 1.
[0028] Furthermore, a protective mechanism is provided on the inner side of the upper damper 13, which includes a fixing plate 3, which is fixedly connected to the inner walls of the first bin cavity 2 and the second bin cavity 21, and a fixing rod 31 is fixedly connected to the upper surface of the fixing plate 3, and a spring 32 is fixedly connected to the inner wall of the fixing rod 31, and a telescopic rod 33 is fixedly connected to the surface of the spring 32, and a connecting plate 34 is fixedly connected to the top of the telescopic rod 33. Through the staggered distribution of the connecting plates 34 in the first bin cavity 2 and the second bin cavity 21, the falling speed of large pieces of material falling on the connecting plates 34 can be slowed down, thereby reducing the impact of the large pieces of material on the first drawer board 210 and the second drawer board 211, which is beneficial to extending the service life of the first drawer board 210 and the second drawer board 211.
[0029] Furthermore, one end of the spring 32 is fixedly connected to the fixed rod 31, and the other end of the spring 32 is fixedly connected to the telescopic rod 33. The telescopic rod 33 moves on the inner side of the fixed rod 31. Through the setting of the spring 32, when a large piece of material falls on the connecting plate 34, the telescopic rod 33 will move on the inner side of the fixed rod 31 under the action of the connecting plate 34, and cause the spring 32 to deform. Through the elastic properties of the spring 32, the impact of the falling large piece of material on the connecting plate 34 and the fixed plate 3 can be reduced, thereby achieving protection of the fixed plate 3 and the connecting plate 34.
[0030] Working principle: When in use, bulk materials enter the first bin cavity 2 from the feed port of the upper resistor 13, and the first bin pneumatic drawer push-pull 23 opens the first drawer plate 210. At this time, the bulk materials fall from the first bin cavity 2 into the second bin cavity 21. At the same time, the first exhaust sealing nitrogen nozzle 28 opens, sprays nitrogen and squeezes the air in the second bin cavity 21 out of this cavity. Then the first bin pneumatic drawer push-pull 23 closes the first drawer plate 210, and at the same time, the first exhaust sealing nitrogen nozzle 28 stops working; the second bin pneumatic drawer push-pull 24 opens the second drawer plate 211. At this time, the bulk materials fall from the second bin cavity 21 into the sealed bin 22 of the feeding device. The sealed bin 22 of the feeding device is equipped with an oxygen concentration detector 212. If the oxygen concentration is lower than the required limit at this time, the hydraulic push-pull rod 25 of the feeding device Push the first push plate 26 and the second push plate 27 to enable the bulk materials in the sealed bin 22 of the feeding device to enter the main furnace 1 under the action of the first push plate 26 and the second push plate 27, and then pull the hydraulic push-pull rod 25 of the feeding device back to its original position. At this time, the second exhaust sealing nitrogen nozzle 29 is opened to squeeze out a small amount of combustible gas mixed into the sealed bin 22 of the feeding device. When the concentration reaches below the limit requirement, the feeding process is completed and preparations are made for the second cycle feeding to be started; if there is an occasional emergency, at this time, the oxygen concentration is higher than the required limit, the second exhaust sealing nitrogen nozzle 29 is opened to squeeze out the oxygen, and the mixed gas of air and nitrogen is discharged to the outside of the sealed bin 22 of the feeding device until the oxygen concentration is lower than the required limit. At this time, the hydraulic push-pull rod 25 of the feeding device pushes the bulk materials in the sealed bin 22 of the feeding device into the main furnace 1;
[0031] When the bulk material enters the first bin cavity 2 and the second bin cavity 21, it will first fall on the connecting plate 34, so that the falling speed of the bulk material is slowed down, and the first drawer plate 210 and the second drawer plate 211 can be protected. The connecting plate 34 is impacted by the bulk material, and the telescopic rod 33 will move on the inner side of the fixed rod 31 under the action of the connecting plate 34. At this time, the spring 32 is deformed, which can alleviate the impact force of the falling bulk material to a certain extent, thereby reducing the loss of the fixed plate 3 and the connecting plate 34.
[0032] The above are only preferred embodiments of the present invention and do not constitute any form of limitation to the present invention. Any ordinary technician in this industry can smoothly implement the present invention as shown in the drawings and above. However, any equivalent changes, modifications and evolutions made by technicians familiar with this profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the scope of protection of the technical solution of the present invention.
Claims
1. A resistance-avoidance exhaust device, comprising a furnace body, the furnace body comprising a main furnace (1), a feed resistance device (11) being fixedly connected to the surface of the main furnace (1), a lower resistance device (12) being fixedly connected to the top of the feed resistance device (11), and an upper resistance device (13) being fixedly connected to the top of the lower resistance device (12); It is characterized by: An exhaust mechanism is provided on the inner side of the feed avoider (11), and the exhaust mechanism comprises a first silo cavity (2), the first silo cavity (2) being provided on the inner side of the upper avoider (13), a second silo cavity (21) being provided on the inner side of the lower avoider (12), a feed device sealing silo (22) being provided on the inner side of the feed avoider (11), a first exhaust sealing nitrogen nozzle (28) being fixedly connected to the inner side of the first silo cavity (2), and a second exhaust sealing nitrogen nozzle (29) being fixedly connected to the bottom end of the feed avoider (11).
2. The resistance-avoiding exhaust device according to claim 1, characterized in that: The exhaust mechanism also includes a first bin body pneumatic drawer push-pull (23), the first bin body pneumatic drawer push-pull (23) is fixedly mounted on the surface of the first bin body cavity (2), the surface of the lower damper (12) is fixedly mounted with a second bin body pneumatic drawer push-pull (24), the surface of the feed damper (11) is fixedly mounted with a feed device hydraulic push-pull rod (25), the output end of the feed device hydraulic push-pull rod (25) is fixedly connected to a first push plate (26), the surface of the first push plate (26) is fixedly connected to a second push plate (27), the output end of the first bin body pneumatic drawer push-pull (23) is fixedly connected to a first drawer plate (210), the output end of the second bin body pneumatic drawer push-pull (24) is fixedly connected to a second drawer plate (211), and an oxygen concentration detector (212) is fixedly mounted on the inner side of the sealed bin body (22) of the feed device.
3. The resistance-avoiding exhaust device according to claim 2, characterized in that: The second exhaust sealing nitrogen nozzles (29) are arranged in two groups at the bottom end of the feed avoider (11), and the first push plate (26) and the second push plate (27) are both movable on the inner side of the sealing chamber (22) of the feed device.
4. The resistance-avoiding exhaust device according to claim 2, characterized in that: The first drawer plate (210) moves inside the first silo cavity (2) and the upper damper (13), and the second drawer plate (211) moves inside the lower damper (12) and the second silo cavity (21).
5. The resistance-avoiding exhaust device according to claim 1, characterized in that: A protective mechanism is provided on the inner side of the upper damper (13), and the protective mechanism comprises a fixing plate (3), the fixing plate (3) being fixedly connected to the inner walls of the first silo cavity (2) and the second silo cavity (21), the upper surface of the fixing plate (3) being fixedly connected to a fixing rod (31), the inner wall of the fixing rod (31) being fixedly connected to a spring (32), the surface of the spring (32) being fixedly connected to a telescopic rod (33), and the top end of the telescopic rod (33) being fixedly connected to a connecting plate (34).
6. The resistance-avoiding exhaust device according to claim 5, characterized in that: One end of the spring (32) is fixedly connected to the fixed rod (31), and the other end of the spring (32) is fixedly connected to the telescopic rod (33), and the telescopic rod (33) moves inside the fixed rod (31).