Cooked soybean tabletting device for soy sauce koji making
By designing a cooked soybean flaking device for soy sauce koji making, the cooked soybeans are flattened into flakes, solving the problem of low utilization rate of soybean raw materials and improving the quality and flavor of soy sauce.
Patent Information
- Application Number
- CN202422746131.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-11
AI Technical Summary
In the prior art, soybeans have low raw material utilization and insufficient content of substances such as ammonia and nitrogen in the soy sauce production process, which affects the quality and flavor of the soy sauce.
A cooked soybean flaking device for soy sauce koji making is designed. By flattening the cooked soybeans into flakes, the surface area is increased to facilitate full contact with microorganisms, decompose more effective substances such as ammonia nitrogen, and improve raw material utilization.
The flaking process enhances the contact between soybeans and microorganisms, improves the quality and flavor of soy sauce, and realizes the full utilization of soybeans.
Smart Images
Figure CN223437844U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to food processing technical field especially relates to a kind of cooked soybean tabletting device for soy sauce koji making. BACKGROUND
[0002] As a traditional condiment of Chinese diet, soy sauce has become a necessity in daily life of the general public. With the continuous improvement of living standards, people pay more and more attention to the type, quality, taste and flavor of soy sauce. In addition, enterprises are challenged by market demand, competition and cost factors and have to seek new breakthroughs in soy sauce equipment and process, pursue upgrades in equipment, improve raw material utilization and output, and enhance quality control and optimize taste and flavor. Among them, soybean, as one of the important raw materials in the fermentation process of soy sauce production, has the problems of low raw material utilization and low ammonia nitrogen and other substances in the current production and processing process. How to optimize the raw material utilization of soybean in the production process and improve important indicators such as ammonia nitrogen has become one of the important research topics for enterprises to optimize soy sauce production process. SUMMARY
[0003] The utility model aims at overcoming the deficiency of prior art, and provides a cooked soybean tabletting device for soy sauce koji making, which solves the problems of low raw material utilization and low ammonia nitrogen and other substances of soybean in the production and processing process.
[0004] The technical scheme of the utility model is as follows: a cooked soybean tabletting device for soy sauce koji making, which comprises a cooked soybean conveyor belt, a flour conveyor belt, a tabletting machine, a powder feeding and distributing machine, a flour storage box, a flour conveyor and a centralized conveyor belt.
[0005] The flour storage box is used to store flour, the flour conveyor can convey the flour in the flour storage box to the powder feeding and distributing machine, the powder feeding and distributing machine is located above the flour conveyor belt, and the powder feeding and distributing machine can uniformly distribute flour on the flour conveyor belt.
[0006] The flour conveyor belt is used to convey flour to the tabletting machine.
[0007] The cooked soybean conveyor belt is used to convey cooked soybean to the tabletting machine, and the tabletting machine can press cooked soybean into flaky soybean.
[0008] The centralized conveyor belt is located below the tabletting machine, and the centralized conveyor belt is used to convey flaky soybean.
[0009] Further, the tabletting machine comprises a casing, a first roller and a second roller, the first roller and the second roller are arranged in the casing, the distance between the first roller and the second roller can be adjusted, and the distance between the first roller and the second roller forms a tabletting space.
[0010] Further, the first roller is fixedly connected with the shell, and the second roller is movably connected with the shell.
[0011] Further, a scale is arranged on the shell, and the scale is used to measure the distance between the first roller and the second roller.
[0012] Further, a funnel part is arranged on the top of the shell, the opening of the funnel part is located downstream of the cooked soybean conveying belt, and the outlet of the funnel part is directed towards the tabletting space.
[0013] Further, the width of the flour conveying belt is the same as the width of the first roller and the second roller.
[0014] Further, the cooked soybean tabletting device further comprises a control module, the powder feeding and distributing machine is provided with a high material level sensor and a low material level sensor, and the control module is electrically connected with the high material level sensor, the low material level sensor and the flour conveyor respectively.
[0015] When the high material level sensor detects that the flour in the powder feeding and distributing machine reaches a preset high material level, a stop instruction is output to the control module, and the control module controls the flour conveyor to stop working.
[0016] When the low material level sensor detects that the flour in the powder feeding and distributing machine reaches a preset low material level, a start instruction is output to the control module, and the control module controls the flour conveyor to start working.
[0017] Further, the bottom of the flour storage box is provided with a pneumatic hammer.
[0018] Further, the cooked soybean tabletting device further comprises a dust collection pipeline and a dust collector, the dust collection pipeline is arranged on both sides of the tabletting machine, and the dust collector collects dust generated in the tabletting process through the dust collection pipeline.
[0019] Further, the cooked soybean conveying belt is provided with a sliding block, and the sliding block is slidably connected with an external guide rail.
[0020] Compared with the prior art, the cooked soybean tabletting device for soy sauce koji making has the following beneficial effects:
[0021] The cooked soybean tabletting device for soy sauce koji making disclosed by the utility model can increase the surface area of cooked soybeans by flattening the cooked soybeans, so that the cooked soybeans can be fully contacted with microorganisms during fermentation to decompose various effective substances such as ammonia nitrogen, thereby achieving the purposes of fully utilizing the value of soybeans and improving the quality of soy sauce. DRAWINGS
[0022] Figure 1The utility model discloses a cooked soybean tabletting device structure schematic view.
[0023] Figure 2 The utility model discloses a flour feeding and distributing machine and flour conveyor connection schematic view.
[0024] Figure 3 The utility model discloses a dust collecting pipeline distribution diagram.
[0025] Cooked soybean conveyor belt 1, flour conveyor belt 2, tablet press 3, casing 31, first roller 32, second roller 33, tabletting space 34, hopper part 35, flour feeding and distributing machine 4, flour storage box 5, flour conveyor 6 and centralized conveyor belt 7, sliding block 8, external guide rail 9, dust collector 10, dust collecting pipeline 11, dust collecting port 12. DETAILED DESCRIPTION
[0026] In order to facilitate understanding the utility model, below combining with the specific embodiment, the utility model is carried out more detailed explanation. It is needful to explain that when element is expressed " fixed to " another element, it can be directly on another element, or there can be one or more middle elements therebetween. When an element is described as " connected " to another element, it can be directly connected to another element, or there can be one or more intermediate elements therebetween. The terms " upper ", " lower ", " left ", " right ", " inner ", " outer " and similar expressions used in the specification are only for the purpose of illustration.
[0027] Unless otherwise defined, all technical and scientific terms used in the specification are the same as the meanings understood by the person skilled in the art belonging to the technical field of the utility model. The terms used in the specification of the utility model are only for the purpose of describing the specific embodiment, not for limiting the utility model. The term " and / or " used in the specification includes any and all combinations of one or more related listed items.
[0028] As one of important raw materials in the fermentation process of soy sauce production, soybean has the problems of low utilization rate of raw materials and low ammonia nitrogen and other substances in the current production and processing process. How to optimize the utilization rate of raw materials of soybean in the production process and improve the important indicators such as ammonia nitrogen has become one of the important research topics of enterprises to optimize the production process of soy sauce. In order to solve the above problems, the embodiment provides a cooked soybean tabletting device for koji making of soy sauce.
[0029] In some embodiments, as shown in Figure 1 , Figure 2 and Figure 3 , a cooked soybean tabletting device for koji making of soy sauce is provided, comprising a cooked soybean conveyor belt 1, a flour conveyor belt 2, a tablet press 3, a flour feeding and distributing machine 4, a flour storage box 5, a flour conveyor 6 and a centralized conveyor belt 7.
[0030] The flour storage box 5 is used to store flour, the flour conveyor 6 can convey the flour in the flour storage box 5 to the flour feeding distributor 4, the flour feeding distributor 4 is located above the flour conveying belt 2, and the flour feeding distributor 4 can uniformly distribute the flour on the flour conveying belt 2.
[0031] The flour conveying belt 2 is used to convey flour to the tablet press 3.
[0032] The cooked soybean conveying belt 1 is used to convey cooked soybeans to the tablet press 3, and the tablet press 3 can press the cooked soybeans into tablet-shaped soybeans.
[0033] The central conveying belt 7 is located below the tablet press 3, and the central conveying belt 7 is used to convey tablet-shaped soybeans.
[0034] Through the cooked soybean tabletting device, the cooked soybeans are flattened into tablet-shaped soybeans, the surface area of the soybeans is increased, the soybeans can be fully contacted with microorganisms during fermentation to decompose various effective substances such as ammonia nitrogen, the utilization rate of the soybeans is improved, the value of the soybeans is fully utilized, and the quality of the soy sauce is improved. While the cooked soybeans are pressed into tablets, flour is introduced, and the tablet-shaped soybeans after pressing can be directly transported for subsequent processes such as adding seed koji and koji making.
[0035] In some embodiments, as shown in Figure 1 The tablet press 3 includes a shell 31, a first roller 32 and a second roller 33, the first roller 32 and the second roller 33 are arranged in the shell 31, the distance between the first roller 32 and the second roller 33 can be adjusted, and the distance between the first roller 32 and the second roller 33 forms a tabletting space 34.
[0036] By adjusting the distance between the first roller 32 and the second roller 33, the thickness of the tablet-shaped soybeans pressed out can be adjusted according to production needs.
[0037] In some embodiments, the first roller 32 is fixedly connected with the shell 31, and the second roller 33 is movably connected with the shell 31. By adjusting the position of the second roller 33, the distance between the first roller 32 and the second roller 33 can be adjusted, and the thickness of the tablet-shaped soybeans pressed out can be adjusted according to production needs.
[0038] In some embodiments, the movement of the second roller 33 is realized through a lead screw and a lead screw sliding seat, the second roller 33 is connected with the lead screw sliding seat, the lead screw sliding seat is threadedly connected with the lead screw, the lead screw sliding seat is moved by rotating the lead screw, and the second roller 33 is moved.
[0039] In some embodiments, the movement of the second roller 33 is achieved by a telescopic motor fixed to the casing 31, a slide rail provided on the casing 31, a slide seat movably connected with the slide rail, and a telescopic rod of the telescopic motor connected with the slide seat, and the movement of the second roller 33 is driven by controlling the operation of the telescopic motor.
[0040] In some embodiments, a scale is provided on the casing 31 to measure the distance between the first roller 32 and the second roller 33, so as to facilitate the adjustment of the thickness of the sheet-shaped cooked beans.
[0041] In some embodiments, a side plate that can be opened and closed is provided on the casing 31, so as to facilitate the cleaning and maintenance of the inside of the casing 31.
[0042] In some embodiments, as shown in Figure 1 The top of the casing 31 is provided with a funnel part 35, the opening of the funnel part 35 is located downstream of the cooked bean conveying belt 1, and the outlet of the funnel part 35 is directed towards the tabletting space 34. By providing the funnel part 35, the feeding of the cooked beans is ensured to be accurate.
[0043] In some embodiments, the width of the flour conveying belt 2 is the same as the width of the first roller 32 and the second roller 33. This ensures that the flour can be uniformly supplied to the rollers of the tabletting machine 3.
[0044] In some embodiments, the downstream of the flour conveying belt 2 is located above the second roller 33 of the tabletting machine 3, and the flour directly falls onto the surface of the second roller 33; or a scraper machine can be provided at the joint of the flour conveying belt 2 and the second roller 33 to scrape the flour on the flour conveying belt 2 to the surface of the second roller 33.
[0045] In some embodiments, the cooked bean tabletting device further comprises a control module, the powder feeding and distributing machine 4 is provided with a high material level sensor and a low material level sensor, and the control module is electrically connected with the high material level sensor, the low material level sensor and the flour conveyor 6.
[0046] When the high material level sensor detects that the flour in the powder feeding and distributing machine 4 reaches a preset high material level, a stop instruction is output to the control module, and the control module controls the flour conveyor 6 to stop working.
[0047] When the low material level sensor detects that the flour in the powder feeding and distributing machine reaches a preset low material level, a start instruction is output to the control module, and the control module controls the flour conveyor 6 to start working.
[0048] By providing the control module, the high material level sensor and the low material level sensor, the stable supply of flour is achieved automatically.
[0049] In some embodiments, the control module adopts a PLC control system, and the low material level and the high material level are preset in the program.
[0050] In some embodiments, the bottom of the flour storage box 5 is provided with a pneumatic hammer. Under the vibration of the pneumatic hammer, the flour in the flour storage box 5 can smoothly enter the flour conveyor 6.
[0051] In some embodiments, the flour conveyor 6 adopts a screw conveyor, and the flour conveyor 6 is provided with a plurality of pulleys to facilitate the movement of the flour conveyor 6 between different flour storage boxes 5.
[0052] In some embodiments, a flexible joint is adopted between the flour conveyor 6 and the powder feeding and distributing machine 4, such as a flexible joint adopting a hose or a silica gel connector, and the flexible joint is used to buffer the impact force of the falling material.
[0053] In some embodiments, the powder feeding and distributing machine 4 is provided with an auger with a bidirectional spiral blade structure, and the auger is used to uniformly distribute the flour on the flour conveying belt 2.
[0054] In some embodiments, the powder outlet of the powder feeding and distributing machine 4 is provided with an adjusting plate, and the adjusting plate is used to adjust the size of the powder outlet to adjust the amount of powder according to the production requirements.
[0055] In some embodiments, as shown in Figure 3 The soybean tabletting device further includes a dust collection pipeline 11 and a dust collector 10. The dust collection pipeline 11 is arranged on both sides of the tablet press 3, and the dust collector 10 collects the dust generated during the tabletting process through the dust collection pipeline 11. The dust collection openings 12 of the dust collection pipeline 11 are distributed on both sides of the tablet press 3.
[0056] In some embodiments, as shown in Figure 3 The dust collection openings 12 of the dust collection pipeline 11 are also arranged at the connection positions of the conveying belts to collect the dust generated during the transportation process.
[0057] In some embodiments, as shown in Figure 1 The cooked soybean conveying belt 1 is provided with a sliding block 8, and the sliding block 8 is in sliding connection with an external guide rail 9. The external guide rail 9 can be arranged on the ceiling, and the cooked soybean conveying belt 1 can move forward and backward through the sliding block 8 and the external guide rail 9, thereby facilitating the switching between the raw soybean and the tablet-shaped soybean production modes.
[0058] It should be noted that the description and drawings of the utility model give the preferred embodiments of the utility model, however, the utility model can be realized through many different forms, and is not limited to the embodiments described in the description, the embodiments are not as additional limitation to the content of the utility model, the purpose of providing the embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive. Furthermore, the above technical features continue to combine, form various embodiments not listed above, which are considered as the range of the description of the utility model; further, for those skilled in the art, the above description can be improved or transformed, and all these improvements and transformations should belong to the protection scope of the utility model claims.
Claims
1. A cooked soybean tableting device for soy sauce koji making, characterized in that: Including cooked soybean conveyor belt, flour conveyor belt, tablet press, flour feeder, flour storage box, flour conveyor and centralized conveyor belt; The flour storage box is used to store flour, and the flour conveyor can convey the flour in the flour storage box to the flour feeding and distributing machine. The flour feeding and distributing machine is located above the flour conveyor belt, and the flour feeding and distributing machine can evenly distribute the flour on the flour conveyor belt. The flour conveyor belt is used to transport flour to the tablet press; The cooked soybean conveyor belt is used to transport the cooked soybeans to the tablet press, and the tablet press can press the cooked soybeans into sheet-shaped soybeans; The centralized conveyor belt is located below the tablet press, and is used for conveying flaked soybeans.
2. The cooked soybean tableting device for soy sauce koji making according to claim 1, characterized in that: The tablet press includes a housing, a first roller and a second roller. The first roller and the second roller are arranged in the housing. The distance between the first roller and the second roller can be adjusted, and the distance between the first roller and the second roller forms a tablet pressing space.
3. The cooked soybean tableting device for soy sauce koji making according to claim 2, characterized in that: The first roller is fixedly connected to the housing, and the second roller is movably connected to the housing.
4. The cooked soybean tableting device for soy sauce koji making according to claim 2, characterized in that: The housing is provided with a scale, and the scale is used to measure the distance between the first roller and the second roller.
5. The cooked soybean tableting device for soy sauce koji making according to claim 2, characterized in that: A funnel portion is provided on the top of the casing, an opening of the funnel portion is located downstream of the cooked soybean conveyor belt, and an outlet of the funnel portion faces the tableting space.
6. The cooked soybean tableting device for soy sauce koji making according to claim 2, characterized in that: The width of the flour conveyor belt is the same as the width of the first roller and the second roller.
7. The cooked soybean tableting device for soy sauce koji making according to claim 1, characterized in that: It also includes a control module, the flour feeding and distributing machine is provided with a high material level sensor and a low material level sensor, and the control module is electrically connected to the high material level sensor, the low material level sensor and the flour conveyor respectively; After the high material level sensor detects that the flour in the flour feeding and distributing machine has reached a preset high material level, it outputs a stop instruction to the control module, and the control module controls the flour conveyor to stop working; After the low material level sensor detects that the flour in the flour conveyor reaches a preset low material level, it outputs a start instruction to the control module, and the control module controls the flour conveyor to start working.
8. The cooked soybean tableting device for soy sauce koji making according to claim 1, characterized in that: A pneumatic hammer is provided at the bottom of the flour storage box.
9. The cooked soybean tableting device for soy sauce koji making according to claim 1, characterized in that: It also includes a dust collecting pipe and a dust collector. The dust collecting pipe is arranged on both sides of the tablet press. The dust collector is used to collect dust generated during the tablet pressing process through the dust collecting pipe.
10. The cooked soybean tableting device for soy sauce koji making according to claim 1, characterized in that: The cooked soybean conveyor belt is provided with a slider, and the slider is slidably connected to the external guide rail.