High-efficiency capsule production equipment
By using a lower and upper indexing plate in conjunction with a drive mechanism, the capsule cap and capsule body can be separated and merged, solving the problem of low capsule production efficiency in existing technologies and realizing a highly efficient capsule production process.
Patent Information
- Application Number
- CN202422527006.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-10-18
AI Technical Summary
Existing capsule production equipment requires the capsule cap and capsule body to be separated in advance before filling with medicine powder, which increases the equipment standby time and makes the material removal not smooth, resulting in low production efficiency.
The lower and upper indexing plates, along with the drive mechanism, are used to separate the capsule cap and capsule body. The capsule merging and discharging components are used to achieve rapid merging and discharging, reducing pre-separation work and standby time.
It improves capsule production efficiency by using a synchronously rotating indexing plate and drive mechanism to achieve efficient capsule filling and rapid unloading, reducing equipment downtime and improving overall production efficiency.
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Figure CN223438864U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to capsule production technical field, concretely relates to a kind of high-efficiency capsule production equipment. BACKGROUND
[0002] The capsule industry has made progress in technology and market application, especially in the production of medicinal hollow capsules. With the aging of population and the improvement of health consciousness, the growing demand for pharmaceutical market drives the development of medicinal capsule industry, which is particularly important.
[0003] Chinese patent CN219614404U discloses a kind of capsule production equipment, including rack, rack is sleeved with conveying belt, conveying belt is equipped with placing plate, conveying belt can rotate around rack with placing plate, conveying belt is equipped with placing area, filling area, cover area and drop-off area in sequence, placing area is used to place capsule body on placing plate, filling area can fill capsule body on placing plate, cover area can cover capsule cap on capsule body, drop-off area facilitates that the capsule that is covered is dropped from placing plate, placing plate can pass through placing area, filling area, cover area and drop-off area in sequence under the rotation of conveying belt, to complete the placing, filling, covering and dropping of capsule, but, this capsule production equipment still has the following problems:
[0004] 1. The device needs to separate the capsule cap and the capsule body before filling the capsule body with medicine powder, and then combine them again after filling the medicine powder, which increases the standby time of the device and reduces the production efficiency.
[0005] 2. The device transports the capsule body to the dropping area by conveying belt and drops the material by the gravity of the capsule body itself, which can cause the dropping to be not smooth and reduce the production efficiency.
[0006] Therefore, the utility model designs a kind of high-efficiency capsule production equipment to solve the above problems. UTILITY MODEL CONTENTS
[0007] In view of the above shortcomings of the prior art, the utility model provides a kind of high-efficiency capsule production equipment.
[0008] To achieve the above purpose, the utility model is realized by the following technical solutions:
[0009] A kind of high-efficiency capsule production equipment, including base frame,
[0010] The upper end of base frame is rotatably connected with lower index plate;
[0011] The outer edge of lower index plate is fixedly installed with lower capsule support for storing capsule body;
[0012] The upper end right side of base frame is fixedly connected with vertical plate;
[0013] The upper end of the supporting plate is fixedly connected with the left end of the vertical plate;
[0014] The upper end of the upper index plate is rotationally connected with the lower end of the supporting plate;
[0015] The outer edge of the upper index plate is fixedly installed with an upper capsule support for storing a capsule cap;
[0016] The upper side of the front end of the base frame is installed with a driving mechanism for driving the lower index plate and the upper index plate to synchronously and reversely rotate to complete the separation of empty capsule shells, the filling of medicine in capsule bodies and the discharging operation;
[0017] The upper side of the rear end of the base frame is installed with a continuous capsule spreading mechanism for filling empty capsule shells;
[0018] The upper side of the left end of the base frame is installed with a continuous powder spreading mechanism for filling medicine powder;
[0019] The upper side of the right end of the base frame is installed with a discharging mechanism for quickly discharging capsules;
[0020] The discharging mechanism comprises a capsule combining assembly for combining a capsule cap and a capsule body and a material suction assembly for quickly sucking and storing the combined capsule, the capsule combining assembly is installed at the lower end of the base frame, and the material suction assembly is installed at the upper side of the right end of the base frame;
[0021] Further, a plurality of lower capsule supports are uniformly distributed on the lower index plate at equal intervals in a circle; and a plurality of upper capsule supports are uniformly distributed on the upper index plate at equal intervals in a circle;
[0022] Further, the driving mechanism comprises a motor, a lower gear, an upper gear, a lower gear ring and an upper gear ring, the motor is fixedly connected to the lower side of the middle end of the base frame, the output end of the motor is fixedly connected with the lower gear, the upper gear is rotationally connected with the upper end of the base frame, the lower gear ring is fixedly connected with the outer ring of the lower index plate, the upper gear ring is fixedly connected with the outer ring of the upper index plate, the lower gear is meshingly connected with the lower gear ring, the upper gear is meshingly connected with the upper gear ring, and the lower gear is meshingly connected with the upper gear;
[0023] Further, the motor drives the lower gear to rotate, and the lower gear drives the upper gear to rotate, so as to realize the synchronous and reverse rotation of the upper index plate and the lower index plate;
[0024] Further, the continuous capsule spreading mechanism comprises a first linear module, a material discharging machine and a fixed plate one, the lower end of the first linear module is fixedly connected to the upper side of the rear end of the base frame, the left end of the first linear module is fixedly connected with the fixed plate one, the fixed plate one is fixedly connected with the upper end of the base frame, and the material discharging machine is fixedly connected with the sliding block of the first linear module;
[0025] Further, the continuous powder laying mechanism comprises a second linear module, a powder outlet machine and a second fixed plate, the lower end of the second linear module is fixedly connected to the left side of the front end of the base frame, the front end of the second linear module is fixedly connected to the second fixed plate, the second fixed plate is fixedly connected to the upper side of the front end of the base frame, and the powder outlet machine is fixedly connected to the sliding block of the second linear module.
[0026] Further, the capsule combining assembly comprises a pushing cylinder and a pushing plate, the lower end of the pushing cylinder is fixedly connected to the lower end of the base frame, and the output end of the pushing cylinder is fixedly connected to the lower end of the pushing plate.
[0027] Further, the material sucking assembly comprises a material inlet pipeline, a fan and a material storage tank, the upper end of the material inlet pipeline is fixedly connected to the left end of the vertical plate, the fan is fixedly connected to the right end of the material inlet pipeline, the material storage tank is fixedly connected to the material outlet of the material inlet pipeline, and the material inlet of the material inlet pipeline is located at the upper end of the capsule support of the material outlet station.
[0028] Compared with the prior art, the utility model has the advantages that 1, the capsule cap and the capsule body of the empty capsule shell are separated through the cooperation of the lower indexing disc, the upper indexing disc and the driving mechanism, the empty capsule shell is separated in advance, the efficiency of capsule production is improved, and the work of separating the empty capsule shell in advance is reduced.
[0029] 2, the separated capsules are combined through the cooperation of the capsule combining assembly and the material sucking assembly, the material is quickly removed, the standby time of the equipment is reduced, and the efficiency of capsule production is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0030] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creating labor under the premise.
[0031] Figure 1 It is a perspective view of the high-efficiency capsule production equipment of the utility model Figure 1 ;
[0032] Figure 2 It is a front view of the high-efficiency capsule production equipment of the utility model
[0033] Figure 3 It is a right view of the high-efficiency capsule production equipment of the utility model
[0034] Figure 4 It is a perspective view of the high-efficiency capsule production equipment of the utility model Figure 2 ;
[0035] Figure 5 is a sectional view along the A-A direction of Figure 3 ;
[0036] Figure 6 is an enlarged view of B in Figure 1 ;
[0037] Figure 7 is an enlarged view of C in Figure 4 .
[0038] The reference numerals in the drawings respectively represent:
[0039] 1, base frame; 2, lower index disc; 3, lower capsule support; 4, upper index disc; 5, upper capsule support; 6, driving mechanism; 61, motor; 62, lower gear; 63, upper gear; 64, lower gear ring; 65, upper gear ring; 7, continuous capsule laying mechanism; 71, first linear module; 72, material discharging machine; 73, fixed plate one; 8, continuous powder laying mechanism; 81, second linear module; 82, powder discharging machine; 83, fixed plate two; 9, discharging mechanism; 91, capsule combining assembly; 911, push cylinder; 912, push plate; 92, material sucking assembly; 921, material inlet pipeline; 922, fan; 923, material storage box; 10, supporting plate; 11, vertical plate. DETAILED DESCRIPTION
[0040] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0041] In the following description, “left”, “right”, “front”, “back”, “up” and “down” are oriented in the perspective of the front view.
[0042] In some embodiments, referring to the front view of the drawings, Figures 1-7 , a high-efficiency capsule production device comprises a base frame 1,
[0043] The upper end of the base frame 1 is rotationally connected to a lower index disc 2.
[0044] The outer edge of the lower index disc 2 is fixedly installed with a lower capsule support 3 for storing capsule bodies, and a plurality of lower capsule supports 3 are uniformly distributed at equal intervals in a circle on the lower index disc 2.
[0045] The right side of the upper end of the base frame 1 is fixedly connected with a vertical plate 11.
[0046] The upper end of the supporting plate 10 is fixedly connected with the left end of the vertical plate 11;
[0047] The upper end of the upper index plate 4 is rotationally connected with the lower end of the supporting plate 10;
[0048] The outer edge of the upper index plate 4 is fixedly provided with upper capsule supports 5 for storing capsule caps, and a plurality of the upper capsule supports 5 are uniformly distributed on the upper index plate 4 at equal intervals in a circle;
[0049] The upper end of the supporting plate 10 is fixedly connected with the left end of the vertical plate 11;
[0050] The upper end of the supporting plate 10 is fixedly connected with the left end of the vertical plate 11;
[0051] The upper end of the supporting plate 10 is fixedly connected with the left end of the vertical plate 11;
[0052] The upper end of the supporting plate 10 is fixedly connected with the left end of the vertical plate 11;
[0053] The upper end of the supporting plate 10 is fixedly connected with the left end of the vertical plate 11;
[0054] The lower side of the continuous capsule broadcasting mechanism 7 is provided with a capsule broadcasting station;
[0055] The lower side of the continuous powder paving mechanism 8 is provided with a powder paving station;
[0056] The lower side of the continuous powder paving mechanism 8 is provided with a powder paving station;
[0057] In the utility model, when the equipment is in the capsule broadcasting station, the lower capsule supports 3 in the lower index plate 2 are aligned with the upper capsule supports 5 in the upper index plate 4, at the moment, the continuous capsule broadcasting mechanism 7 fills the empty capsule shells into the upper capsule supports 5 and the lower capsule supports 3; after the capsule broadcasting operation is completed, the driving mechanism 6 drives the lower index plate 2 and the upper index plate 4 to synchronously and reversely rotate, separates the lower capsule supports 3 provided with the capsule bodies from the upper capsule supports 5 provided with the capsule caps, so as to realize the separation of the empty capsule shells; when the lower capsule supports 3 filled with the medicine powder rotate to the powder paving station, the continuous powder paving mechanism 8 fills the medicine powder into the capsule bodies; when the lower capsule supports 3 filled with the medicine powder and the upper capsule supports 5 provided with the capsule caps rotate to the discharging station and are aligned again, at the moment, the capsule combining assembly 91 combines the capsule caps in the upper capsule supports 5 with the capsule bodies in the lower capsule supports 3, and the combined capsules are sucked out and stored through the material sucking assembly 92;
[0058] In the utility model, the capsule cap and the capsule body of the empty capsule shell are separated through the cooperation of the lower index disc 2, the upper index disc 4 and the driving mechanism 6, the capsule body is filled with medicine powder, the work of separating the empty capsule shell in advance is reduced, and the efficiency of capsule production is improved; through the cooperation of the capsule combining assembly 91 and the material suction assembly 92, the separated capsules are combined, the material is quickly removed, the standby time of the equipment is reduced, and the efficiency of capsule production is further improved.
[0059] The driving mechanism 6 comprises a motor 61, a lower gear 62, an upper gear 63, a lower gear ring 64 and an upper gear ring 65, the motor 61 is fixedly connected to the lower side of the middle end of the base frame 1, the output end of the motor 61 is fixedly connected with the lower gear 62, the upper gear 63 is rotatably connected with the upper end of the base frame 1, the lower gear ring 64 is fixedly connected with the outer ring of the lower index disc 2, the upper gear ring 65 is fixedly connected with the outer ring of the upper index disc 4, the lower gear 62 is meshingly connected with the lower gear ring 64, the upper gear 63 is meshingly connected with the upper gear ring 65, and the lower gear 62 is meshingly connected with the upper gear 63;
[0060] The continuous capsule spreading mechanism 7 comprises a first linear module 71, a material feeding machine 72 and a fixed plate one 73, the lower end of the first linear module 71 is fixedly connected to the upper side of the rear end of the base frame 1, the left end of the first linear module 71 is fixedly connected with the fixed plate one 73, the fixed plate one 73 is fixedly connected with the upper end of the base frame 1, and the material feeding machine 72 is fixedly connected with the sliding block of the first linear module 71;
[0061] The continuous powder spreading mechanism 8 comprises a second linear module 81, a powder discharging machine 82 and a fixed plate two 83, the lower end of the second linear module 81 is fixedly connected to the left side of the front end of the base frame 1, the front end of the second linear module 81 is fixedly connected with the fixed plate two 83, the fixed plate two 83 is fixedly connected to the upper side of the front end of the base frame 1, and the powder discharging machine 82 is fixedly connected with the sliding block of the second linear module 81;
[0062] The capsule combining assembly 91 comprises a push cylinder 911 and a push plate 912, the lower end of the push cylinder 911 is fixedly connected to the lower end of the base frame 1, and the output end of the push cylinder 911 is fixedly connected with the lower end of the push plate 912;
[0063] The material suction assembly 92 comprises a material inlet pipeline 921, a fan 922 and a material storage tank 923, the upper end of the material inlet pipeline 921 is fixedly connected to the left end of the vertical plate 11, the fan 922 is fixedly connected to the right end of the material inlet pipeline 921, the material storage tank 923 is fixedly connected with the material discharging port of the material inlet pipeline 921, and the material inlet of the material inlet pipeline 921 is located at the upper end of the capsule support 5 in the material discharging station;
[0064] In the utility model, when being in capsule sowing station, upper capsule support 5 and lower capsule support 3 are aligned, and blank capsule shell filling operation is carried out to the first row of hole positions of upper capsule support 5 and lower capsule support 3 by blanking machine 72, after the filling operation of blank capsule shell of the first row is completed, first linear module 71 drives blanking machine 72 to move forward horizontally, and the filling of blank capsule shell to the second row of hole positions is continued, until the hole positions in upper capsule support 5 and lower capsule support 3 are filled with blank capsule shell, first linear module 71 drives blanking machine 72 to reset, and the capsule sowing operation is completed; motor 61 drives lower gear 62 to rotate, lower gear 62 drives lower index plate 2 to rotate through lower gear ring 64; and lower gear 62 drives upper gear 63 to rotate, and upper gear 63 drives upper index plate 4 to rotate reversely through upper gear ring 65; when lower capsule support 3 is in powder laying station, second linear module 81 drives powder discharging machine 82 to fill medicine powder to the capsule body in lower capsule support 3, after the medicine powder filling operation is completed, second linear module 81 drives powder discharging machine 82 to reset; motor 61 drives lower gear 62 to rotate, and lower gear 62 drives upper gear 63 to rotate, so that upper index plate 4 and lower index plate 2 rotate to the discharging station at the same time; when being in the discharging station, lower capsule support 3 filled with the capsule body filled with medicine powder and upper capsule support 5 filled with capsule cap are aligned again, push cylinder 911 drives push plate 912 to move upwards, and the capsule body in lower capsule support 3 and the capsule cap of upper capsule support 5 are combined, and fan 922 is started, and the combined capsule is sucked through the feeding port of feeding pipeline 921 and enters the inside of storage tank 923;
[0065] In the utility model, upper gear 63 and lower gear 62 drive upper index plate 4 and lower index plate 2 to rotate reversely synchronously, the high efficiency production of capsule multi-station is realized, and the production efficiency of capsule is improved; push cylinder 911 combines the separated capsules, fan 922 rotates to realize the operation of rapid material removal, the standby time of equipment is reduced, and the efficiency of capsule production is further improved.
[0066] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than limit them; although the utility model is explained in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.
Claims
1. A high-efficiency capsule production device, comprising a base frame (1), characterized in that: The upper end of the base frame (1) is rotatably connected to the lower indexing plate (2); A lower capsule holder (3) for storing capsule bodies is fixedly mounted on the outer edge of the lower dividing plate (2); A vertical plate (11) is fixedly connected to the right side of the upper end of the base frame (1); The upper end of the supporting plate (10) is fixedly connected to the left end of the vertical plate (11); The upper end of the upper indexing plate (4) is rotatably connected to the lower end of the supporting plate (10); An upper capsule holder (5) for storing capsule caps is fixedly mounted on the outer edge of the upper indexing plate (4); A driving mechanism (6) is installed on the upper front end of the base frame (1) for driving the lower indexing plate (2) and the upper indexing plate (4) to rotate synchronously in opposite directions to complete the operations of separating the empty capsule shells, filling the capsule bodies with drugs, and discharging the capsules; A continuous capsule dispensing mechanism (7) for filling empty capsule shells is installed on the upper side of the rear end of the base frame (1); A continuous powder spreading mechanism (8) for filling medicine powder is installed on the upper left end of the base frame (1); A discharging mechanism (9) for quickly discharging capsules is installed on the upper right side of the base frame (1); The discharging mechanism (9) comprises a capsule closing assembly (91) for merging the capsule cap and the capsule body, and a material suction assembly (92) for quickly sucking away and storing the merged capsules. The capsule closing assembly (91) is mounted on the lower end of the base frame (1), and the material suction assembly (92) is mounted on the upper side of the right end of the base frame (1).
2. The high-efficiency capsule production equipment according to claim 1, characterized in that: A plurality of lower capsule supports (3) are evenly distributed on the lower dividing plate (2) at equal intervals around the circumference.
3. The high-efficiency capsule production equipment according to claim 2, characterized in that: A plurality of upper capsule supports (5) are evenly distributed on the upper dividing plate (4) at equal intervals around the circumference.
4. The high-efficiency capsule production equipment according to claim 3, characterized in that: The driving mechanism (6) comprises a motor (61), a lower gear (62), an upper gear (63), a lower ring gear (64) and an upper ring gear (65). The motor (61) is fixedly connected to the lower side of the middle end of the base frame (1). The output end of the motor (61) is fixedly connected to the lower gear (62). The upper gear (63) is rotatably connected to the upper end of the base frame (1). The lower ring gear (64) is fixedly connected to the outer ring of the lower indexing plate (2). The upper ring gear (65) is fixedly connected to the outer ring of the upper indexing plate (4). The lower gear (62) is meshed with the lower ring gear (64). The upper gear (63) is meshed with the upper ring gear (65). The lower gear (62) is meshed with the upper gear (63).
5. The high-efficiency capsule production equipment according to claim 4, characterized in that: The continuous capsule broadcasting mechanism (7) comprises a first linear module (71), a blanking machine (72) and a fixed plate (73). The lower end of the first linear module (71) is fixedly connected to the upper side of the rear end of the base frame (1), the left end of the first linear module (71) is fixedly connected to the fixed plate (73), the fixed plate (73) is fixedly connected to the upper end of the base frame (1), and the blanking machine (72) is fixedly connected to the sliding block of the first linear module (71).
6. The high-efficiency capsule production equipment according to claim 5, characterized in that: The continuous powder spreading mechanism (8) comprises a second linear module (81), a powder dispensing machine (82) and a second fixed plate (83). The lower end of the second linear module (81) is fixedly connected to the left side of the front end of the base frame (1). The front end of the second linear module (81) is fixedly connected to the second fixed plate (83). The second fixed plate (83) is fixedly connected to the upper side of the front end of the base frame (1). The powder dispensing machine (82) is fixedly connected to the sliding block of the second linear module (81).
7. The high-efficiency capsule production equipment according to claim 6, characterized in that: The capsule closing assembly (91) comprises a push cylinder (911) and a push plate (912), wherein the lower end of the push cylinder (911) is fixedly connected to the lower end of the base frame (1), and the output end of the push cylinder (911) is fixedly connected to the lower end of the push plate (912).
8. The high-efficiency capsule production equipment according to claim 7, characterized in that: The material suction assembly (92) includes a feed pipe (921), a fan (922) and a storage box (923). The upper end of the feed pipe (921) is fixedly connected to the left end of the vertical plate (11), the fan (922) is fixedly connected to the right end of the feed pipe (921), and the storage box (923) is fixedly connected to the discharge port of the feed pipe (921). The feed port of the feed pipe (921) is located at the upper end of the capsule holder (5) on the discharge station.
Citation Information
Patent Citations
Capsule production equipment
CN219614404U