Efficient crushing feeding device for separator
By employing a dual crushing roller structure and batch feeding control in the separator, the problem of liquid aggregation caused by large-sized materials is solved, achieving a highly efficient solid-liquid separation effect.
Patent Information
- Application Number
- CN202422731344.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-11
AI Technical Summary
When existing separators process large-sized materials, liquid tends to accumulate inside the materials, resulting in low solid-liquid separation efficiency.
It adopts a dual crushing roller structure and batch feeding control. The material is crushed by the first crushing roller and the second crushing roller. The amount of material entering the separation cylinder is controlled by servo motor and stepper motor to avoid accumulation.
It improves the efficiency of solid-liquid separation, ensures the stable operation of the separator, and avoids material accumulation that affects the crushing efficiency.
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Figure CN223439948U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a separator technical field, concretely is a kind of feeding device of high-efficiency comminution for separator. BACKGROUND
[0002] Separator is widely used in the mechanical equipment of multiple industrial departments, mainly for separating different substances in mixture, it is widely used as important industrial equipment in food, pharmaceutical, chemical, textile, machinery department, such as mineral oil, fuel oil, vegetable oil etc., oil-water residue separation, antibiotic separation, and clarification of fruit juice, varnish etc.
[0003] Separator is usually constituted by motor-driven drum, when using, the output end of motor drives drum to rotate at high speed around its axis, separates components in mixture, but the feeding of existing separator generally uses the way of directly feeding material into machine body, when the size of material is larger, internal liquid is gathered in material, and it is difficult to realize efficient separation of solid-liquid. UTILITARY MODEL
[0004] The utility model aims at providing a kind of feeding device of high-efficiency comminution for separator, to solve the problem that when the size of material is larger, internal liquid is gathered in material, and it is difficult to realize efficient separation of solid-liquid by drum rotation as proposed in the above background art.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of feeding device of high-efficiency comminution for separator, including separator body, separation cylinder and high-efficiency comminution box, the bottom of the separator body is equipped with damping seat, the upper side of the separator body is equipped with separation cylinder and drive motor, the side close to drive motor and separation cylinder is connected with transmission assembly, the bottom of the separation cylinder is connected with discharge hopper;
[0006] The top of the separation cylinder is connected with high-efficiency comminution box, the inside of the high-efficiency comminution box is provided with first comminution roller and second comminution roller, the two ends of the first comminution roller and the second comminution roller are rotatably connected with high-efficiency comminution box, one side of the high-efficiency comminution box is equipped with servo motor, the output end of the servo motor is connected with the first comminution roller of adjacent side through shaft coupling.
[0007] Preferably, the first comminution roller and the second comminution roller are equipped with transmission roller on the side away from servo motor, and transmission belt is sleeved on the outside of transmission roller.
[0008] Preferably, the first comminution roller is equipped with transmission gear on the side close to transmission roller, and the first comminution roller and the second comminution roller are symmetrically arranged in the high-efficiency comminution box.
[0009] Preferably, the two transmission gears mesh with each other, the second crushing roller is located at the bottom of the first crushing roller, and the top of the high-efficiency crushing box is connected with a material guiding layer.
[0010] Preferably, the bottom of the material guiding layer is connected with a material distributing pipe, and the material distributing pipe is internally provided with a material distributing plate.
[0011] Preferably, one side of the material distributing plate is connected with a rotating shaft, and the material distributing plate is equidistantly arranged outside the rotating shaft.
[0012] Preferably, both ends of the rotating shaft are rotationally connected with the material distributing pipe, one end of the rotating shaft is connected with the output end of a stepping motor through a bearing seat, and one side of the stepping motor is connected with the high-efficiency crushing box.
[0013] Compared with the prior art, the separation machine with the high-efficiency crushing feeding device has the advantages that the material is subjected to double high-efficiency crushing through the first crushing roller and the second crushing roller in sequence, the material is facilitated to rotate with the rotating drum, the solid-liquid separation efficiency is improved, the material feeding amount can be controlled, the material accumulation in the high-efficiency crushing box is avoided, the separation machine body can be stably used, and the problem that when the material size is large, the liquid in the material is difficult to separate from the material through the rotating drum is solved.
[0014] 1. The separation machine with the high-efficiency crushing feeding device is used to improve the solid-liquid separation efficiency of the separation cylinder, the material is put into the high-efficiency crushing box from the material guiding layer, the servo motor on one side of the high-efficiency crushing box is started, the output end of the servo motor drives the first crushing roller connected therewith to rotate through the shaft coupling, the first crushing roller rotates to drive the two first crushing rollers to rotate relative to each other through the transmission gear at one end, and then the material put in is crushed, the material crushed by the first crushing roller is crushed again by the second crushing roller below under the transmission of the transmission roller and the transmission belt, the separation machine with the high-efficiency crushing feeding device is used to crush the material through the first crushing roller and the second crushing roller in sequence, so that the material is facilitated to rotate with the rotating drum, and the solid-liquid separation efficiency is improved.
[0015] 2. The separation machine with the high-efficiency crushing feeding device is used to avoid that the material put into the separation cylinder at one time is too much, so that the material is accumulated in the high-efficiency crushing box to affect the crushing efficiency, after the material is poured to the material guiding layer, the stepping motor is started, the output end of the stepping motor drives the rotating shaft to rotate through the shaft coupling, and then a certain amount of material is driven into the high-efficiency crushing box through the material distributing plate outside the rotating shaft to be crushed, after the crushing is completed, the stepping motor is started again to repeat the above operation, and the separation machine with the high-efficiency crushing feeding device can control the material feeding amount, avoid that the material is accumulated too much in the high-efficiency crushing box, and make the separation machine body be stably used. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a three-dimensional structure schematic view of the separator of the utility model;
[0017] Figure 2 It is a top view structure schematic view of the high-efficiency pulverizing box of the utility model;
[0018] Figure 3 It is a three-dimensional sectional structure schematic view of the high-efficiency pulverizing box of the utility model;
[0019] Figure 4 It is a three-dimensional structure schematic view of the distribution plate of the utility model.
[0020] In the drawing: 1, separator body; 101, shock-absorbing seat; 2, separation cylinder; 201, discharge hopper; 3, driving motor; 301, transmission assembly; 4, high-efficiency pulverizing box; 401, material guiding layer; 402, first pulverizing roller; 403, second pulverizing roller; 404, servo motor; 405, transmission gear; 406, transmission roller; 407, transmission belt; 5, distribution pipe; 501, distribution plate; 502, rotating shaft; 503, stepping motor. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0022] Please refer to Figure 1 , Figure 3 and Figure 4 The utility model provides a kind of technical solutions: a kind of high-efficiency pulverizing feeding device for separator, including separator body 1, separation cylinder 2 and high-efficiency pulverizing box 4, the shock-absorbing seat 101 is installed in the bottom of the separator body 1, the separation cylinder 2 and driving motor 3 are installed on the upper side of the separator body 1, driving motor 3 and separation cylinder 2 are connected with transmission assembly 301 on the side close to each other, the discharge hopper 201 is connected in the bottom of the separation cylinder 2;
[0023] The high-efficiency crushing box 4 is connected with the separation cylinder 2 at the top, and a first crushing roller 402 and a second crushing roller 403 are arranged in the high-efficiency crushing box 4, both ends of the first crushing roller 402 and the second crushing roller 403 are rotationally connected with the high-efficiency crushing box 4, a servo motor 404 is installed on one side of the high-efficiency crushing box 4, an output end of the servo motor 404 is connected with the first crushing roller 402 on the adjacent side through a shaft coupling, a transmission roller 406 is installed on the side, away from the servo motor 404, of the first crushing roller 402 and the second crushing roller 403, a transmission belt 407 is sleeved outside the transmission roller 406, a transmission gear 405 is installed on the side, close to the transmission roller 406, of the first crushing roller 402, the first crushing roller 402 and the second crushing roller 403 are symmetrically arranged in the high-efficiency crushing box 4, the two transmission gears 405 are meshed with each other, the second crushing roller 403 is located at the bottom of the first crushing roller 402, and a material guiding layer 401 is connected with the high-efficiency crushing box 4 at the top.
[0024] In specific implementation, in order to improve the solid-liquid separation efficiency of the separation cylinder 2, the material is put into the high-efficiency crushing box 4 from the material guiding layer 401, the servo motor 404 on one side of the high-efficiency crushing box 4 is started, the output end of the servo motor 404 drives the first crushing roller 402 connected therewith to rotate through the shaft coupling, the first crushing roller 402 rotates to drive the two first crushing rollers 402 to rotate relative to each other through the transmission gear 405 at one end, thereby crushing the input material, the material crushed by the first crushing roller 402 is crushed again by the second crushing roller 403 below under the transmission of the transmission roller 406 and the transmission belt 407, and then enters the inside of the separation cylinder 2, the driving motor 3 on the upper side of the separator body 1 is started, and the output end of the driving motor 3 drives the rotating drum in the inside of the separation cylinder 2 to rotate through the transmission assembly 301, the crushed material is rotated at high speed, solid-liquid separation is realized, and the separated liquid flows out through the discharge hopper 201 at the bottom of the separation cylinder 2, the feeding device with high-efficiency crushing of the separator sequentially crushes the material through the first crushing roller 402 and the second crushing roller 403 to realize double high-efficiency crushing of the material, facilitates the rotation of the rotating drum with the material, and improves the solid-liquid separation efficiency.
[0025] Referring to Figure 2 and Figure 4 It can be known that the material guiding layer 401 is connected with a material distributing pipe 5, a material distributing plate 501 is arranged in the material distributing pipe 5, one side of the material distributing plate 501 is connected with a rotating shaft 502, the material distributing plate 501 is equidistantly arranged outside the rotating shaft 502, both ends of the rotating shaft 502 are rotationally connected with the material distributing pipe 5, one end of the rotating shaft 502 is connected with the output end of a stepping motor 503 through a bearing seat, and one side of the stepping motor 503 is connected with the high-efficiency crushing box 4.
[0026] In specific implementation, in order to avoid that too much material is put into the inside of the separation cylinder 2 at one time, which causes the material to be accumulated in the inside of the high-efficiency pulverizing box 4 and affects the pulverizing efficiency, after the material is poured to the material guide layer 401, the stepping motor 503 on one side of the high-efficiency pulverizing box 4 is started, the output end of the stepping motor 503 drives the rotating shaft 502 to rotate through the shaft coupling, and then a certain amount of material is driven into the inside of the high-efficiency pulverizing box 4 through the material distribution plate 501 on the outside of the rotating shaft 502 to be pulverized, after the pulverization is completed, the stepping motor 503 is started again to repeat the above operation, and the equal and batch feeding is realized, the feeding device with high-efficiency pulverization of the separator can control the feeding amount of the material, avoids that too much material is accumulated in the inside of the high-efficiency pulverizing box 4, and makes the separator body 1 be able to be used stably.
[0027] In summary, when the feeding device with high-efficiency pulverization of the separator is used, the servo motor 404 is started to drive the first pulverizing roller 402, the transmission gear 405, the transmission roller 406 and the transmission belt 407 to rotate through the shaft coupling, after the material is double-highly pulverized, the material enters the inside of the separation cylinder 2, the driving motor 3 on the upper side of the separator body 1 is started, the output end of the driving motor 3 drives the rotating drum in the inside of the separation cylinder 2 to rotate through the transmission assembly 301, the pulverized material is high-speed rotated to realize the solid-liquid separation, the separated liquid flows out through the discharge hopper 201 at the bottom of the separation cylinder 2, and the damping seat 101 at the bottom of the separator body 1 is used for reducing the vibration of the separator body 1, and the contents not described in detail in the description belong to the prior art known by the person skilled in the art.
[0028] Although the utility model is described in detail with reference to the foregoing embodiments, the technical solutions recorded in the foregoing embodiments can be modified or some technical features can be replaced by equivalents for the person skilled in the art, and any modification, equivalent replacement, improvement and the like made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A feed device for a separator capable of high-efficiency crushing, comprising a separator body (1), a separation cylinder (2) and a high-efficiency crushing box (4), characterized in that: A shock-absorbing seat (101) is installed at the bottom of the separator body (1), a separation cylinder (2) and a driving motor (3) are installed on the upper side of the separator body (1), a transmission assembly (301) is connected to the side where the driving motor (3) and the separation cylinder (2) are close to each other, and a discharge hopper (201) is connected to the bottom of the separation cylinder (2); The top of the separation cylinder (2) is connected to a high-efficiency crushing box (4), and a first crushing roller (402) and a second crushing roller (403) are arranged inside the high-efficiency crushing box (4). Both ends of the first crushing roller (402) and the second crushing roller (403) are rotatably connected to the high-efficiency crushing box (4). A servo motor (404) is installed on one side of the high-efficiency crushing box (4), and the output end of the servo motor (404) is connected to the first crushing roller (402) on the adjacent side through a coupling.
2. The feed device for a separator capable of high-efficiency crushing according to claim 1, characterized in that: A transmission roller (406) is installed on the side of the first crushing roller (402) and the second crushing roller (403) away from the servo motor (404), and a transmission belt (407) is sleeved on the outside of the transmission roller (406).
3. The feed device for a separator capable of high-efficiency crushing according to claim 2, characterized in that: A transmission gear (405) is installed on one side of the first crushing roller (402) close to the transmission roller (406), and the first crushing roller (402) and the second crushing roller (403) are symmetrically arranged inside the high-efficiency crushing box (4).
4. The feed device for a separator capable of high-efficiency crushing according to claim 3, characterized in that: The two transmission gears (405) are meshed with each other, the second crushing roller (403) is located at the bottom of the first crushing roller (402), and the top of the high-efficiency crushing box (4) is connected to a material guide layer (401).
5. The feed device capable of high-efficiency crushing for a separator according to claim 4, characterized in that: The bottom of the material guide layer (401) is connected to a material distribution pipe (5), and a material distribution plate (501) is provided inside the material distribution pipe (5).
6. The feed device capable of high-efficiency crushing for a separator according to claim 5, characterized in that: One side of the material dividing plate (501) is connected to the rotating shaft (502), and the material dividing plate (501) is arranged at equal distances outside the rotating shaft (502).
7. The feed device capable of high-efficiency crushing for a separator according to claim 6, characterized in that: Both ends of the rotating shaft (502) are rotatably connected to the material distribution pipe (5), and one end of the rotating shaft (502) is connected to the output end of the stepper motor (503) through a bearing seat, and one side of the stepper motor (503) is connected to the high-efficiency crushing box (4).