Automatic spraying all-in-one machine for full-wrapped laryngoscope lens and full-wrapped laryngoscope lens produced by same

Abstract

The utility model discloses an automatic spraying all-in-one machine for a full-wrapped laryngoscope lens and the full-wrapped laryngoscope lens produced by using the automatic spraying all-in-one machine. The automatic spraying all-in-one machine for the full-wrapped laryngoscope lens comprises a multi-station turntable, and a laryngoscope lens loading and unloading station, a plasma processing station, an anti-fog liquid spraying station and a lubricating oil spraying station which are arranged around the multi-station turntable at intervals, a positioning carrier is arranged on the multi-station turntable and is used for positioning the laryngoscope blade; the plasma processing station is provided with a plasma processing mechanism; the anti-fog liquid spraying station is provided with an anti-fog liquid spraying mechanism; the lubricating oil spraying station is provided with a lubricating oil spraying mechanism, and the motor driving mechanism, the plasma processing mechanism, the anti-fog liquid spraying mechanism and the lubricating oil spraying mechanism are all connected with the control system. According to the automatic spraying device, automatic treatment of plasma spraying, anti-fog liquid spraying and lubricating oil spraying of the full-wrapping laryngoscope lens can be achieved, the production efficiency can be effectively improved, the consistency of product production is guaranteed, product quality management is facilitated, and good practicability is achieved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of medical apparatus and manufacturing, more particularly to a full package laryngoscope lens automatic spraying integrated machine and the full package laryngoscope lens produced by the same. BACKGROUND

[0002] The full package laryngoscope lens is a medical device accessory used for visual laryngoscopy, mainly used to avoid contamination of the laryngoscope equipment by the patient during laryngoscopy, and to avoid cross infection and harm to the patient's throat. This laryngoscope lens is usually made of transparent high-quality plastic, with good optical performance and durability.

[0003] In order to improve the product quality of the full package laryngoscope lens, professional medical device manufacturers will perform plasma treatment and spray anti-fog liquid on the observation window of the full package laryngoscope lens during production, and spray silicone oil inside the full package laryngoscope lens; the purpose of plasma treatment is to remove dirt and grease on the surface of the observation window, improve cleanliness, and change the surface properties of the observation window to improve the adhesion of biological materials and coatings; the purpose of spraying anti-fog liquid on the surface of the observation window is to prevent water vapor from being atomized on the observation window during use, maintain a clear field of view, and help doctors operate accurately; the purpose of spraying silicone oil inside the full package laryngoscope lens is to form a lubricating layer on its inner wall, reduce friction between the laryngoscope insertion part, and ensure smoother operation of the laryngoscope.

[0004] Plasma treatment, anti-fog liquid spraying and lubricating oil spraying are usually completed on different equipment or by personnel operation, and packaging, transportation and transfer are required between different stations, resulting in low production efficiency and poor product consistency, which is not conducive to quality management. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies of the prior art, the utility model aims to provide a full package laryngoscope lens automatic spraying integrated machine and the full package laryngoscope lens produced by the same, which can effectively improve the production efficiency of the laryngoscope lens and improve the product consistency, and is conducive to product quality management.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] The utility model provides a kind of full package laryngoscope piece automatic spraying integrated machine, including the multi-station turntable driven by motor drive mechanism to carry out intermittent rotation, and the laryngoscope piece loading and unloading station, plasma processing station, anti-fog liquid spraying station and lubricating oil spraying station spaced around the multi-station turntable;Positioning carrier is equipped with on the multi-station turntable corresponding each station, and the positioning carrier is used to position laryngoscope piece;The plasma processing station is equipped with the plasma processing mechanism for the plasma processing of observation window on laryngoscope piece;The anti-fog liquid spraying station is equipped with the anti-fog liquid spraying mechanism for the anti-fog liquid spraying of observation window on laryngoscope piece;The lubricating oil spraying station is equipped with the lubricating oil spraying mechanism for the lubricating oil spraying in laryngoscope piece, and the motor drive mechanism, plasma processing mechanism, anti-fog liquid spraying mechanism and lubricating oil spraying mechanism are connected with control system.

[0008] The utility model further provides that: further include rack, the rack has machine table, the plasma processing mechanism, the anti-fog liquid spraying mechanism and lubricating oil spraying mechanism are installed on the machine table.

[0009] The utility model further provides that: each positioning carrier includes two clamping blocks oppositely arranged, and driving mechanism one for driving two clamping blocks to separate and approach, and positioning cavity matched with the shape of laryngoscope piece is formed between two clamping blocks.

[0010] The utility model further provides that: the positioning carrier includes mounting plate and guide positioning block;One of two clamping blocks is fixed clamping block, and the other is movable clamping block;

[0011] The mounting plate is fixed on the multi-station turntable, and the fixed clamping block and the guide positioning block are fixed on the mounting plate with interval and fixed with guide rod between the fixed clamping block and the guide positioning block;

[0012] The movable clamping block is movably arranged between the fixed clamping block and the guide positioning block, and the guide hole is provided on the movable clamping block, and the guide hole is slidably connected with the guide rod;

[0013] The driving mechanism one is air cylinder.

[0014] The utility model further provides that: the mechanical air control valve is arranged on the multi-station turntable close to the positioning carrier, and the mechanical air control valve is used to control the air path on-off of the air cylinder.

[0015] The utility model further provides that: the plasma processing mechanism includes plasma spray gun, driving mechanism two for driving plasma spray gun to move and plasma generator connected with plasma spray gun.

[0016] The utility model further provides that: the anti-fog liquid spraying mechanism includes anti-fog liquid spray gun, driving mechanism three for driving anti-fog liquid spray gun to move.

[0017] The utility model is further configured as follows: the lubricating oil spraying mechanism includes a lubricating oil spray gun and a driving mechanism 4 for driving the lubricating oil spray gun.

[0018] The present utility model is further configured as follows: the laryngoscope blade loading and unloading station, plasma treatment station, anti-fog liquid spraying station and lubricating oil spraying station are arranged in sequence and at intervals; or, the laryngoscope blade loading and unloading station, lubricating oil spraying station, plasma treatment station and anti-fog liquid spraying station are arranged in sequence and at intervals; or, the laryngoscope blade loading and unloading station, plasma treatment station, lubricating oil spraying station and anti-fog liquid spraying station are arranged in sequence and at intervals.

[0019] In the second aspect, the utility model provides a full-cover laryngoscope blade produced by the above-mentioned full-cover laryngoscope blade automatic spraying integrated machine, the full-cover laryngoscope blade having an inner cavity and an observation window, the outer surface of the observation window having an anti-fog layer, and the inner wall of the inner cavity having a lubricating layer.

[0020] By adopting the above technical solution, the utility model has the following effects: the all-in-one machine in the utility model can complete the automated processing of plasma treatment and spraying of laryngoscope blades, eliminating the packaging and transportation processes between different processes, thereby effectively improving production efficiency, and the products produced have good consistency, which is conducive to improving product quality management and has good practicality and popularization. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 This is a structural diagram of a full-cover laryngoscope blade;

[0023] Figure 2 This is a three-dimensional diagram of the automatic spraying machine for all-in-one laryngoscope blades in the present invention;

[0024] Figure 3 This is a structural diagram of the multi-station turntable of the utility model;

[0025] Figure 4 This is a structural diagram of the positioning carrier in the present utility model;

[0026] Figure 5 This is a structural diagram of the plasma processing mechanism of the present invention;

[0027] Figure 6 This is a structural diagram of the anti-fog liquid spraying mechanism in the utility model;

[0028] Figure 7 The utility model discloses a structure diagram of lubricating oil spraying mechanism in the utility model.

[0029] The signs shown in the figure: 1, motor drive mechanism, 2, multi-station carousel, 3, positioning carrier, 31, drive mechanism one, 32, positioning cavity, 33, mounting plate, 34, guide positioning block, 35, fixed clamping block, 36, movable clamping block, 37, guide rod, 38, mechanical air control valve, 4, laryngoscope piece, 41, observation window, 5, plasma processing mechanism, 51, plasma torch, 52, drive mechanism two, 53, plasma generator, 6, anti-fog liquid spraying mechanism, 61, anti-fog liquid spray gun, 62, drive mechanism three, 7, lubricating oil spraying mechanism, 71, lubricating oil spray gun, 72, drive mechanism four, 8, rack, 81, machine table. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0031] It should be noted that all the directionality indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only used to explain the relative positional relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directionality indications also change accordingly. In the utility model, unless otherwise explicitly specified and limited, the terms "connection", "fixation" and the like should be understood in a broad sense, for example, "fixation" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be direct connection, or indirect connection through an intermediate medium; can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meanings of the above terms in the utility model can be understood according to the specific circumstances.

[0032] In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the fact that a person skilled in the art can realize it, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the utility model.

[0033] In the first aspect, the structure of the full-cover laryngoscope piece automatic spraying integrated machine provided in the embodiments of the utility model is as shown in Figures 2 to 7As shown, it comprises a multi-station turntable 2 driven by a motor driving mechanism 1 to rotate intermittently, and a laryngoscope lens loading and unloading station, a plasma treatment station, an anti-fog liquid spraying station and a lubricating oil spraying station arranged around the multi-station turntable 2; the multi-station turntable 2 is provided with a positioning carrier 3 corresponding to each station, which is used to position a laryngoscope lens 4; the plasma treatment station is provided with a plasma treatment mechanism 5 for plasma treatment of the observation window 41 on the laryngoscope lens 4; the anti-fog liquid spraying station is provided with an anti-fog liquid spraying mechanism 6 for spraying anti-fog liquid on the observation window 41 of the laryngoscope lens 4; the lubricating oil spraying station is provided with a lubricating oil spraying mechanism 7 for spraying lubricating oil in the laryngoscope lens 4, and the motor driving mechanism 1, the plasma treatment mechanism 5, the anti-fog liquid spraying mechanism 6 and the lubricating oil spraying mechanism 7 are connected with the control system, that is, the orderly operation of the above mechanisms is controlled by the control system. The device in this embodiment can realize automatic spraying of full-cover laryngoscope lenses. Specifically, during production, the laryngoscope lens 4 is loaded on the positioning carrier 3 at the loading and unloading station, the multi-station turntable 2 is driven by the motor driving mechanism 1 to rotate intermittently and the laryngoscope lens 4 is conveyed to the plasma treatment station for plasma treatment, the anti-fog liquid spraying station for anti-fog liquid spraying and the lubricating oil spraying station for lubricating oil spraying, and when it rotates to the laryngoscope lens loading and unloading station, the sprayed laryngoscope lens is unloaded from the positioning carrier 3 and the unsprayed laryngoscope lens 4 is loaded; the laryngoscope lens loading and unloading station can be operated manually or by installing an automatic loading and unloading device (such as a six-axis robot); the automatic processing of plasma treatment and spraying of the laryngoscope lens 4 can be completed on the all-in-one machine in this embodiment, the packaging and transportation process between different processes is omitted, thereby effectively improving the production efficiency, and the consistency of the produced products is good, which is conducive to improving the quality management of the products, and has good practicability and popularization.

[0034] During the whole processing process, the laryngoscope lens 4 needs to be first treated by plasma, and then sprayed with anti-fog liquid, which can enhance the adhesion of the anti-fog liquid on the observation window 41 of the laryngoscope lens 4, and the lubricating oil spraying can be performed before the plasma treatment, between the plasma treatment and the anti-fog liquid spraying, or after the anti-fog liquid spraying; therefore, the order of the laryngoscope lens loading and unloading station, the plasma treatment station, the anti-fog liquid spraying station and the lubricating oil spraying station can be flexibly set according to the needs in actual production.

[0035] In order to facilitate the assembly of the device and improve the integrity, the full-cover laryngoscope lens automatic spraying all-in-one machine further comprises a rack 8, the rack 8 has a machine table 81, the plasma treatment mechanism 5, the anti-fog liquid spraying mechanism 6 and the lubricating oil spraying mechanism 7 are mounted on the machine table 81, the rack 8 serves as a mounting carrier of the above mechanisms, and not only supports and fixes each component, but also helps to improve the stability and reliability of the overall structure.

[0036] Further, in combination with Figure 3 andFigure 4 As shown, each positioning carrier 3 comprises two clamping blocks arranged oppositely, and a driving mechanism I 31 for driving the two clamping blocks to separate and approach, and a positioning cavity 32 is formed between the two clamping blocks and matches the shape of the laryngoscope lens 4. When the laryngoscope lens 4 is installed, the two clamping blocks are separated by the driving mechanism I 31, the laryngoscope lens 4 is placed in the positioning cavity 32, and then the two clamping blocks are controlled to approach by the driving mechanism I 31 to clamp the laryngoscope lens 4. Since the shape of the positioning cavity 32 matches the shape of the laryngoscope lens 4, the laryngoscope lens 4 can be well positioned to prevent it from shaking during processing.

[0037] Continuing to refer to Figure 3 and Figure 4 , the positioning carrier 3 comprises a mounting plate 33 and a guide positioning block 34; one of the two clamping blocks is a fixed clamping block 35, and the other is a movable clamping block 36; the mounting plate 33 is fixed on the multi-station turntable 2, the fixed clamping block 35 and the guide positioning block 34 are fixed on the mounting plate 33 at intervals and a guide rod 37 is fixed between the fixed clamping block 35 and the guide positioning block 34; the movable clamping block 36 is movably arranged between the fixed clamping block 35 and the guide positioning block 34, and a guide hole is provided through the movable clamping block 36, the guide hole and the guide rod 37 are in sliding fit, thereby playing a limiting and guiding role for the movable clamping block 36 and ensuring the stability of the movable clamping block 36 during movement; the driving mechanism I 31 is a pneumatic cylinder, which drives the movable clamping block 36 to move away from or approach the fixed clamping block 35 when the pneumatic cylinder extends or retracts.

[0038] In some embodiments, a mechanical air control valve 38 is arranged on the multi-station turntable 2 near the positioning carrier 3, which is used to control the air path of the pneumatic cylinder. The mechanical air control valve 38 can be controlled artificially, thereby better adapting to the needs of manual loading and unloading of the laryngoscope lens 4 on the positioning carrier 3.

[0039] In some embodiments, in combination with Figure 1 and Figure 5 , the plasma processing mechanism 5 comprises a plasma spray gun 51, a driving mechanism II 52 for driving the plasma spray gun 51 to move, and a plasma generator 53 connected to the plasma spray gun 51. During operation of the device, the driving mechanism II 52 is used to drive the plasma spray gun 51 to approach and move away from the observation window 41 of the laryngoscope lens 4, and the plasma generated by the plasma generator 53 is sprayed onto the surface of the observation window 41 of the laryngoscope lens 4 through the plasma spray gun 51, thereby performing plasma processing. The start and stop of the plasma spray gun 51 are controlled by the control system, and the driving mechanism II 52 can adopt a conventional driving mechanism such as a pneumatic cylinder mechanism or an electric screw mechanism, which will not be described in detail in this embodiment.

[0040] In some embodiments, as Figure 6As shown, the anti-fog liquid spraying mechanism 6 comprises an anti-fog liquid spray gun 61, a driving mechanism three 62 for driving the anti-fog liquid spray gun 61 to move, the driving mechanism three 62 is used for driving the anti-fog liquid spray gun 61 to approach and away from the laryngoscope lens 4, the anti-fog liquid spray gun 61 is aligned with the observation window and sprays the anti-fog liquid when approaching, the anti-fog liquid spray gun 61 is connected with the external anti-fog liquid supply mechanism, the start and stop of the anti-fog liquid spray gun 61 are controlled by the control system, the driving mechanism three 62 can adopt a conventional driving mechanism such as a cylinder mechanism and an electric screw mechanism, which will not be described in detail in the embodiment.

[0041] In some embodiments, as Figure 7 As shown, the lubricating oil spraying mechanism 7 comprises a lubricating oil spray gun 71, a driving mechanism four 72 for driving the lubricating oil spray gun 71 to move, the driving mechanism four 72 is used for driving the lubricating oil spray gun 71 to approach and away from the laryngoscope lens 4, the lubricating oil spray gun 71 is aligned with the port of the laryngoscope lens and sprays the lubricating oil inward when approaching, the lubricating oil spray gun 71 is connected with the external lubricating oil supply mechanism, the start and stop of the lubricating oil spray gun 71 are controlled by the control system, the driving mechanism four 72 can adopt a conventional driving mechanism such as a cylinder mechanism and an electric screw mechanism, which will not be described in detail in the embodiment.

[0042] In the second aspect, the utility model provides a full package laryngoscope lens produced by the full package laryngoscope lens automatic spraying integrated machine in the above embodiment, and the structure is as Figure 1 As shown, the full package laryngoscope lens 4 has an inner cavity and an observation window 41, the outer surface of the observation window 41 has an anti-fog layer, the anti-fog layer is formed by anti-fog liquid, and the inner wall of the inner cavity has a lubricating layer, the lubricating layer is formed by lubricating oil (such as silicone oil); the existence of the anti-fog layer can prevent the observation window from fogging during use, thereby affecting the vision and maintaining a clear field of view; the lubricating layer can reduce the friction between the laryngoscope insertion part, and ensure that the laryngoscope is more smooth during operation, thereby effectively improving the use performance of the laryngoscope lens.

[0043] The specific embodiment is only an explanation of the utility model, and is not a limitation of the utility model, and those skilled in the art can make modifications without creative contribution according to the needs after reading the specification, but as long as it is within the scope of the claims of the utility model, it is protected by the patent law.

Claims

1. A fully automatic laryngoscope blade spraying machine, characterized in that: The invention comprises a multi-station turntable (2) driven by a motor drive mechanism (1) to rotate intermittently, and a laryngoscope blade loading and unloading station, a plasma treatment station, an anti-fog liquid spraying station and a lubricating oil spraying station arranged at intervals around the multi-station turntable (2); a positioning carrier (3) is provided on the multi-station turntable (2) corresponding to each station, and the positioning carrier (3) is used to position the laryngoscope blade (4); the plasma treatment station is provided with a plasma treatment mechanism (5) for plasma-treating an observation window (41) on the laryngoscope blade (4); the anti-fog liquid spraying station is provided with an anti-fog liquid spraying mechanism (6) for spraying anti-fog liquid on the observation window (41) on the laryngoscope blade (4); the lubricating oil spraying station is provided with a lubricating oil spraying mechanism (7) for spraying lubricating oil into the laryngoscope blade (4); the motor drive mechanism (1), the plasma treatment mechanism (5), the anti-fog liquid spraying mechanism (6) and the lubricating oil spraying mechanism (7) are all connected to a control system.

2. The all-in-one automatic spraying machine for laryngoscope blades according to claim 1, characterized in that: The invention also includes a frame (8), wherein the frame (8) has a machine platform (81), and the plasma treatment mechanism (5), the anti-fog liquid spraying mechanism (6) and the lubricating oil spraying mechanism (7) are installed on the machine platform (81).

3. The automatic spraying machine for all-in-one laryngoscope blades according to claim 1, characterized in that: Each positioning carrier (3) comprises two clamping blocks arranged opposite to each other and a driving mechanism (31) for driving the two clamping blocks to separate and approach each other, and a positioning cavity (32) matching the shape of the laryngoscope blade (4) is formed between the two clamping blocks.

4. The all-in-one automatic spraying machine for laryngoscope blades according to claim 3, characterized in that: The positioning carrier (3) includes a mounting plate (33) and a guide positioning block (34); one of the two clamping blocks is a fixed clamping block (35) and the other is a movable clamping block (36); The mounting plate (33) is fixed on the multi-station turntable (2), the fixed clamping block (35) and the guide positioning block (34) are fixed on the mounting plate (33) at intervals, and a guide rod (37) is fixed between the fixed clamping block (35) and the guide positioning block (34); The movable clamping block (36) is movably arranged between the fixed clamping block (35) and the guide positioning block (34), and a penetrating guide hole is provided on the movable clamping block (36), and the guide hole is slidably matched with the guide rod (37); The driving mechanism 1 (31) is a cylinder.

5. The all-in-one automatic spraying machine for laryngoscope blades according to claim 4, characterized in that: A mechanical air control valve (38) is provided on the multi-station turntable (2) at a position close to the positioning carrier (3), and the mechanical air control valve (38) is used to control the on-off of the air path of the cylinder.

6. The all-in-one automatic spraying machine for laryngoscope blades according to claim 1, characterized in that: The plasma treatment mechanism (5) comprises a plasma spray gun (51), a second driving mechanism (52) for driving the plasma spray gun (51) to move, and a plasma generator (53) connected to the plasma spray gun (51).

7. The all-in-one automatic spraying machine for laryngoscope blades according to claim 1, characterized in that: The anti-fog liquid spraying mechanism (6) comprises an anti-fog liquid spray gun (61) and a third driving mechanism (62) for driving the anti-fog liquid spray gun (61) to move.

8. The all-in-one automatic spraying machine for laryngoscope blades according to claim 1, characterized in that: The lubricating oil spraying mechanism (7) comprises a lubricating oil spray gun (71) and a driving mechanism (72) for driving the lubricating oil spray gun (71) to move.

9. The all-in-one automatic spraying machine for laryngoscope blades according to claim 1, characterized in that: The laryngoscope blade loading and unloading station, plasma treatment station, anti-fog liquid spraying station and lubricating oil spraying station are arranged in sequence and at intervals; or, the laryngoscope blade loading and unloading station, lubricating oil spraying station, plasma treatment station and anti-fog liquid spraying station are arranged in sequence and at intervals; or, the laryngoscope blade loading and unloading station, plasma treatment station, lubricating oil spraying station and anti-fog liquid spraying station are arranged in sequence and at intervals.

10. A full-cover laryngoscope blade produced by the full-cover laryngoscope blade automatic spraying machine according to any one of claims 1 to 9, characterized in that: The all-inclusive laryngoscope blade (4) comprises an inner cavity and an observation window (41); the outer surface of the observation window (41) is provided with an anti-fog layer, and the inner wall of the inner cavity is provided with a lubricating layer.

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