Bar cleaning equipment

Abstract

The utility model belongs to the technical field of bar application, and particularly discloses bar cleaning equipment which comprises an open box with supporting legs, a PLC (programmable logic controller), a bar to be cleaned, an arc-shaped liquid collecting tank, a liquid outlet, a liquid outlet pipe with a valve, a hanging plate, a plurality of vibrator mounting grooves, an ultrasonic generator with a plug, vibrators, an open net cage, a rectangular transverse plate, a bar placement through groove and the like. Wherein the ultrasonic generator with the plug is connected with the PLC. The bar washing device has the advantages that a traditional manual single-bar washing operation mode is replaced, the PLC is combined with the ultrasonic generator with the plug and the vibrator to conduct high-frequency vibration washing on bars, the efficient cleaning use requirement of the bars is met, and cleaning liquid is saved; the open type net cage, the rectangular transverse plate and the bar containing through groove form a rectangular structure, bars can be vertically distributed, the high-frequency vibration cleaning effect is correspondingly improved, the cleaning time is correspondingly shortened, and the bars can be conveniently fed and discharged through the additionally-arranged lifting lug plate.

Description

Technical Field

[0001] The utility model belongs to the technical field of rod application, and particularly relates to rod cleaning equipment. Background Art

[0002] Rods are simple cross-section profiles. They are primarily used in aircraft engine blades, casings, fasteners, combustion chambers, discs, shafts, combustion chamber exteriors, liquid oxygen-kerosene engines, projectiles, cylinders, propulsion systems, and more. They are also widely used in aerospace, aviation, atomic energy, nuclear energy, petroleum, chemical engineering, food, environmental protection, marine development, boiler heat exchangers, and other fields.

[0003] Currently, when performing fine processing on rods, a pre-treatment cleaning process is often required to ensure product quality. This involves removing debris, oil, and other contaminants from the rod surface to achieve high-quality, deep processing. Traditional cleaning methods rely on manual individual rod flushing, which is inefficient, increases cleaning fluid waste, and produces poor cleaning results.

[0004] How to efficiently clean the surface of the rod is currently in urgent need of research and solution.

[0005] Therefore, based on the above problems, the present invention provides a rod cleaning device. Utility Model Content

[0006] Purpose of the utility model: The purpose of the utility model is to provide a rod cleaning device to solve the surface cleaning problem existing in the current deep finishing of rods in the background technology.

[0007] Technical solution: The rod cleaning equipment of the utility model comprises an open box with supporting legs, a PLC controller and a cleaning rod. The inner wall of the bottom surface of the open box with supporting legs is provided with an arc-shaped liquid collecting trough. The bottom surface of the open box with supporting legs is provided with a liquid outlet below the arc-shaped liquid collecting trough. The outer wall of the bottom surface of the open box with supporting legs is provided with a liquid outlet pipe with a valve used in conjunction with the liquid outlet. The inner walls on both sides of the open box with supporting legs are provided with hanging plates. The inner walls of the opposite sides of the hanging plates are located at Several vibrator mounting grooves are provided in the open box with supporting legs, and ultrasonic generators with plugs are respectively provided on the upper end faces of the hanging plates. Vibrators connected to the ultrasonic generators with plugs are respectively installed on the vibrator mounting grooves. An open mesh box is provided in the open box with supporting legs and between the hanging plates. A rectangular horizontal plate is provided on one end face of the open mesh box, and a through groove for placing rods is provided in the symmetrical center line of the rectangular horizontal plate; wherein, the ultrasonic generators with plugs are connected to the PLC controller.

[0008] The rod cleaning equipment further comprises strip-shaped grooves symmetrically arranged in end faces of both ends of the open box with support legs, and hand lifting plates arranged on outer walls of upper end faces of the hanging plates, and the upper end of each hanging plate is clamped into the strip-shaped groove.

[0009] The rod cleaning equipment further comprises lifting lug plates symmetrically arranged in four corner end faces of the rectangular cross plate.

[0010] The rod cleaning equipment further comprises a through groove arranged in a bottom surface of the open box with support legs and located on one side of the liquid outlet, a vibration frequency sensor installed on the open box with support legs through the through groove, and a rubber sealing ring arranged in the through groove and used in cooperation with the vibration frequency sensor, wherein the vibration frequency sensor is connected with the PLC controller.

[0011] Compared with the prior art, the rod cleaning equipment has the following beneficial effects: 1. The traditional manual single rod flushing operation mode is replaced, the PLC controller is combined with the plug-in ultrasonic wave generator and the vibrator to perform high-frequency vibration cleaning on the rod, the efficient cleaning use requirement of the rod is met, and the use of the cleaning liquid is saved; 2. The open net box, the rectangular cross plate and the rod placing through groove form a rectangular structure, the rod can be vertically distributed, the high-frequency vibration cleaning effect is improved, the cleaning time is shortened, and the lifting lug plates are convenient for rod feeding and discharging; 3. The overall structure is combined, and the installation, use and maintenance during cleaning can be conveniently performed. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0013] Figure 1 is a front view structural schematic diagram of the rod cleaning equipment of the present application;

[0014] Figure 2 is a top view structural schematic diagram of the open box with support legs, the PLC controller, the strip-shaped groove, the rectangular cross plate, the rod placing through groove and the lifting lug plate of the rod cleaning equipment of the present application;

[0015] Figure 3 is a connection structural schematic diagram of the plug-in ultrasonic wave generator and the vibrator of the rod cleaning equipment of the present application;

[0016] Wherein, the figure serial number is as follows: 100-open type box with supporting legs, 101-rubber sealing ring, 102-arc-shaped liquid collecting groove, 103-liquid outlet, 104-liquid outlet pipe with valve, 105-PLC controller, 106-rod with cleaning rod, 107-strip-shaped groove, 108-hanging plate, 109-hand lifting plate, 110-ultrasonic generator with plug, 111-vibrator mounting groove, 112-vibrator, 113-rectangular cross plate, 113-rod placement through groove, 115-open type net cage, 116-lifting lug plate, 117-through groove, 118-vibration frequency sensor. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0018] In the description of the present application, it should be noted that the terms "top", "bottom", "one side", "the other side", "front", "back", "intermediate position", "interior", "top end", "bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application; the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0019] Embodiment one

[0020] As shown in Figure 1 , Figure 2 and Figure 3 rod cleaning equipment, including open type box with supporting legs 100, PLC controller 105 and cleaning rod 106 with cleaning rod,

[0021] The inner wall of the bottom surface of the open type box with supporting legs 100 is provided with an arc-shaped liquid collecting groove 102,

[0022] The bottom surface of the open box with support legs 100 is provided with a liquid outlet 103 below the arc-shaped liquid collecting groove 102,

[0023] The outer wall of the bottom surface of the open box with support legs 100 is provided with a valve-equipped liquid outlet pipe 104 matched with the liquid outlet 103,

[0024] The inner walls of both sides of the open box with support legs 100 are provided with hanging plates 108,

[0025] The opposite inner walls of the hanging plates 108, and located inside the open box with support legs 100, are provided with a plurality of vibrator mounting grooves 111,

[0026] The upper end faces of the hanging plates 108 are respectively provided with plug-equipped ultrasonic generators 110,

[0027] The vibrator mounting grooves 111 are respectively provided with vibrators 112 connected with the plug-equipped ultrasonic generators 110,

[0028] Inside the open box with support legs 100, and between the hanging plates 108, an open mesh box 115 is arranged,

[0029] One end face of the open mesh box 115 is provided with a rectangular cross plate 113,

[0030] A rod placement through groove 114 is arranged in the center line of the rectangular cross plate 113;

[0031] The plug-equipped ultrasonic generator 110 is connected with the PLC controller 105.

[0032] The working principle is:

[0033] (1) Place the open mesh box 115 through the rectangular cross plate 113 horizontally in the open box with support legs 100 (containing cleaning liquid);

[0034] (2) Place the rod to be cleaned 106 horizontally in the open mesh box 115 through the rod placement through groove 114 in sequence;

[0035] (3) Start the plug-equipped ultrasonic generator 110 through the PLC controller 105, and the plug-equipped ultrasonic generator 110 completes the cleaning of the rod to be cleaned 106 in the open mesh box 115 through the vibrator 112;

[0036] (4) After cleaning, lift the open mesh box 115 through the rectangular cross plate 113 and move it away from the open box with support legs 100.

[0037] Example two

[0038] On the basis of embodiment one, the rod cleaning equipment further comprises a strip-shaped groove 107 symmetrically arranged in the end face of the open box 100 with supporting legs, and a hand lifting plate 109 arranged on the outer wall of the upper end face of the hanging plate 108, and the upper tail end of the hanging plate 108 is respectively clamped into the strip-shaped groove 107.

[0039] The above design realizes the quick mounting / dismounting structure between the hanging plate 109 and the open box 100 with supporting legs, and the hand lifting plate 109 facilitates lifting the hanging plate 109 away from the open box 100 with supporting legs.

[0040] In addition, preferably, the rod cleaning equipment further comprises a lifting lug plate 116 symmetrically arranged at the corners of the rectangular transverse plate 113, which can be lifted away from the open box 100 with supporting legs by hoisting equipment using a lifting rope (one end of the lifting rope is connected to the lifting lug plate 116) when the rod 106 to be cleaned placed in the open net cage 115 is relatively heavy.

[0041] Embodiment three

[0042] On the basis of embodiment one or embodiment two, the rod cleaning equipment further comprises a through slot 117 arranged in the bottom surface of the open box 100 with supporting legs and located on one side of the liquid outlet 103, a vibration frequency sensor 118 installed on the open box 100 with supporting legs through the through slot 117, and a rubber sealing ring 101 arranged in the through slot 117 and used in cooperation with the vibration frequency sensor 118.

[0043] The vibration frequency sensor 118 is connected to the PLC controller 105.

[0044] The working principle of the above is that the vibration frequency sensor 118 feeds back the frequency parameter of the ultrasonic generator 110 with a plug emitted by the vibrator 112 to the PLC controller 105, and the PLC controller 105 adjusts adaptively according to the preset frequency parameter to realize automatic control.

[0045] The PLC controller 105, the ultrasonic generator 110 with a plug, the vibrator 112 and the vibration frequency sensor 118 in the rod cleaning equipment of the structure are all conventional components. This application does not repeat.

[0046] It has to be understood that, in the present text, terms such as "including", "comprising" or any other variant thereof are intended to cover non-exclusive inclusions, such that processes, methods, articles, or devices that include a series of elements are not limited to those elements, but are also inclusive of other elements not expressly listed, or inherent to such processes, methods, articles, or devices. Without further limitation, an element defined by the phrase "comprising a" does not exclude the presence of additional identical elements in the process, method, article, or device including the element.

[0047] It will be apparent to those skilled in the art that the present application is not limited to the details of the above-exemplified embodiments and that the present application can be implemented in other particular forms without departing from the spirit or essential characteristics of the present application. The present application thus should not be considered limited to the embodiments described herein, but rather should be understood to cover all modi- fications, equivalents, and alternatives falling within the sphere of the equivalent elements of the claims. Any reference signs in the claims should not be construed as limiting the claims concerned.

Claims

1. A rod cleaning device comprising an open box with supporting legs (100), a PLC controller (105) and a rod cleaning device (106), characterized in that: The bottom inner wall of the open box (100) with supporting legs is provided with an arc-shaped liquid collecting trough (102). The bottom surface of the open box (100) with supporting legs is provided with a liquid outlet (103) below the arc-shaped liquid collecting trough (102). The bottom outer wall of the open box (100) with supporting legs is provided with a liquid outlet pipe (104) with a valve for use with the liquid outlet (103). Hanging plates (108) are provided on both inner walls of the open box (100) with supporting legs. The inner wall of the opposite surface of the hanging plate (108) is provided with a plurality of vibrator installation slots (111) in the open box (100) with supporting legs. The upper end surfaces of the hanging plates (108) are respectively provided with ultrasonic generators (110) with plugs. Vibrators (112) connected to the ultrasonic generators (110) with plugs are respectively installed on the vibrator installation grooves (111). An open type mesh box (115) is provided in the open type box (100) with supporting legs and between the hanging plates (108). One end surface of the open net box (115) is provided with a rectangular horizontal plate (113). A rod placement slot (114) is provided within the symmetrical center line of the rectangular horizontal plate (113); The ultrasonic generator (110) with a plug is connected to the PLC controller (105).

2. The rod cleaning equipment according to claim 1, characterized in that: The invention also includes strip grooves (107) symmetrically arranged in the end faces of both ends of the open box (100) with supporting legs, and hand-lifting plates (109) respectively arranged on the outer walls of the upper end faces of the hanging plates (108), and the upper tail ends of the hanging plates (108) are respectively inserted into the strip grooves (107).

3. The rod cleaning equipment according to claim 2, characterized in that: It also includes lifting lug plates (116) symmetrically arranged on the four corner end surfaces of the rectangular horizontal plate (113).

4. The rod cleaning equipment according to claim 3, characterized in that: The device further comprises a through groove (117) provided in the bottom surface of the open box body (100) with supporting legs and located on one side of the liquid outlet (103), a vibration frequency sensor (118) installed on the open box body (100) with supporting legs through the through groove (117), and a rubber sealing ring (101) provided in the through groove (117) and used in conjunction with the vibration frequency sensor (118); Wherein, the vibration frequency sensor (118) is connected to the PLC controller (105).

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