Automatic medicament adding device of degreasing tank for electroplating diamond wire production

Abstract

The utility model is applicable to the technical field, and provides an automatic medicament adding device of an oil removal tank for electroplating diamond wire production, which comprises an oil removal tank, a feed port is arranged on one surface of the oil removal tank, a delivery pipe is mounted on one surface of the oil removal tank, the delivery pipe is matched with the feed port in position, the delivery pipe is obliquely arranged, and the feed port is communicated with the delivery pipe. A transfer pipe is fixedly welded to the conveying pipe, the conveying pipe fixedly communicates with a mixing tank through the transfer pipe, a motor is fixedly arranged at the top of the mixing tank, the output end of the motor is rotationally connected with a stirring rod through a rotating shaft, and a plurality of stirring assemblies are uniformly arranged on the stirring rod; the reagent box, the conveying part and the conveying pipe are matched with the stirring assembly, so that the reagent is automatically and accurately added after the liquid reagent and water are stirred more uniformly, the solution concentration of the degreasing tank is ensured to quickly reach the standard, defective products are reduced, the product quality is ensured, and the reagent adding efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the production equipment technical field of diamond wire, especially relates to a reagent automatic adding device for oil removing groove of electroplated diamond wire production. BACKGROUND

[0002] On the production line of electroplated diamond wire, the reagent is manually added to the oil removing groove when the oil removing groove removes oil. Since there is no stirring device in the oil removing groove, a fixed volume of reagent is usually scooped up by a plastic beaker with a handle and slowly poured into the oil removing groove, and the solution in the oil removing groove is stirred by the beaker to help the reagent dissolve.

[0003] When the existing oil removing groove removes oil, the deoiling powder dissolves slowly in the oil removing groove, cannot reach the specified pH value in a short time, often leads to excessive addition of reagent and the reagent containing tablet alkali or spherical alkali sinks to the bottom of the oil removing groove due to the large solid density, resulting in uneven mixing and affecting the pH value. Moreover, long-term contact of the human body with chemical raw materials is harmful to the body. INVENTION CONTENTS

[0004] The reagent automatic adding device for oil removing groove of electroplated diamond wire production provided by the utility model aims to solve the problems that the deoiling powder dissolves slowly in the oil removing groove when the oil removing groove removes oil, cannot reach the specified pH value in a short time, the solid density is large and sinks to the bottom of the oil removing groove, resulting in uneven mixing and affecting the pH value, and long-term contact of the human body with chemical raw materials is harmful to the body.

[0005] The utility model is realized in this way, a reagent automatic adding device for oil removing groove of electroplated diamond wire production, including the oil removing groove, the oil removing groove a surface is provided with the feed port, the oil removing groove a surface is installed with the conveying pipe, the conveying pipe and the feed port position are adapted, the conveying pipe is obliquely arranged, the conveying pipe is fixedly welded with the adapter pipe on, and the conveying pipe is fixedly connected with the mixing tank through the adapter pipe, the top of the mixing tank is fixedly provided with the motor, and the output end of the motor is rotatably connected with the stirring rod through the rotating shaft, a plurality of stirring assemblies are uniformly arranged on the stirring rod, the mixing tank is fixedly connected with the reagent tank through the conveying part on one side, the side wall of the reagent tank is provided with an observation window, and the top of the reagent tank is provided with a feed port.

[0006] Preferably, the surface of the conveying pipe is provided with a servo motor, the surface of the servo motor is rotatably connected with a conveying roller, the conveying roller is provided with conveying blades on the side surface, the conveying pipe, the conveying roller and the conveying blades are positionally adapted, the conveying roller penetrates the conveying pipe, and the lower portion of the conveying pipe is provided with a supporting rod.

[0007] Preferably, the adapter pipe is provided with a solenoid valve, and the top of the mixing tank is boltedly connected with a cover plate.

[0008] Preferably, the stirring assembly comprises a sleeve fixed on the stirring rod, at least three stirring paddles are detachably and uniformly fixed on the outer side of the sleeve, and the stirring paddles are distributed in a staggered manner on the sleeve, the stirring paddles are arranged obliquely, and the stirring paddles form an angle of 40-60 degrees with the horizontal plane.

[0009] Preferably, the conveying member comprises a water pump fixedly installed on one side of the medicament tank through a support plate, the water suction end of the water pump is communicated with the inner bottom end of the medicament tank through a water suction pipe, the water outlet end of the water pump is fixedly installed with a water outlet pipe, the end of the water outlet pipe away from the water pump is provided with a flow regulating valve, a flow meter is arranged on the water outlet pipe between the flow regulating valve and the mixing tank, the other side of the mixing tank is also provided with a conveying member, and the tank body is communicated through the conveying member.

[0010] Preferably, the surface of the stirring paddle is provided with a through hole, the outer surface of the sleeve is uniformly provided with a plurality of obliquely arranged support plates, the support plates are distributed in a staggered manner on the sleeve, and the stirring paddles are detachably connected to the support plates.

[0011] Preferably, the outer side of the support plate is provided with a groove, and one end of the sleeve is clamped in the groove.

[0012] Compared with the prior art, the embodiments of the application have the following beneficial effects:

[0013] 1. The utility model discloses a function of realizing more uniform liquid medicament and water stirring, automatic accurate medicament adding, guaranteeing that the solution concentration of degreasing groove reaches the standard quickly, reducing the occurrence of defective products, guaranteeing product quality, improving medicament adding efficiency, through the starting of water pump power operation, the water pump draws the medicine water in the inside of medicament tank through the water pump, and the water pipe is arranged to the inside of mixing tank, and the flow regulating valve and flowmeter on the water outlet pipe control the quality of liquid medicament, while pumping the medicament into the mixing tank, a certain quality of water is sent into the mixing tank through the conveying part connected with the mixing tank, and the total amount of water is monitored by the flowmeter on the water pipe, and then the proportioning of medicament is effectively controlled, the medicament and water conveyed into the mixing tank are mixed and stirred through the stirring assembly, and the stirring paddle is arranged to be inclined and has the effect of axial and radial flow, so that the liquid medicament and water in the mixing tank flow axially and radially, and the liquid medicament and water are mixed more uniformly, the stirring paddle is distributed on the sleeve in a staggered mode, so that the three stirring paddles are not on the same horizontal plane, so that the stirring paddle implements shear force on the liquid medicament and water on each plane, and the liquid medicament and water are cut into thinner and thinner layers, so that the liquid medicament and water in each part of the mixing tank are more easily mixed, and then the on-off control of electromagnetic valve controls the single input amount, the input amount can be counted through the flowmeter or metering structure on the adapter pipe, when reaching the preset value, the electromagnetic valve is closed, the servo motor drives the conveying roller to rotate the conveying blade, the raw materials in the conveying pipe are conveniently guided into the degreasing groove, the automatic accurate medicament adding is realized, the solution concentration of degreasing groove reaches the standard quickly, the occurrence of defective products is reduced, the product quality is guaranteed, the medicament adding efficiency is improved, the labor cost is reduced, and the adding process does not need personnel to directly contact the medicament, so that the adverse effects of long-term contact with the medicament on human body are reduced. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the overall perspective drawing of the utility model;

[0015] Figure 2 It is the overall front view of the utility model;

[0016] Figure 3 It is the overall front view of the utility model; Figure 2 It is the structure schematic view of enlarged A in the utility model.

[0017] In the drawing: 1, degreasing groove; 2, conveying pipe; 3, stirring assembly; 31, sleeve; 32, stirring paddle; 321, through -hole; 33, support plate; 331, recess; 4, medicament tank; 5, observation window; 6, feed inlet; 7, servo motor; 8, flow regulating valve; 9, water outlet pipe; 10, adapter pipe; 11, electromagnetic valve; 12, mixing tank; 13, conveying roller; 14, conveying blade; 15, water pump; 16, stirring rod. DETAILED DESCRIPTION

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting of the application; the use herein of terms such as "comprise", "have" and "include" or variations such as "comprises", "comprising", "containing", "having" and "includes" are intended to be open-ended. The use of terms such as "first" and "second" are used only for the purpose of distinguishing between different objects and are not intended to imply a particular order or sequence.

[0019] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase "in an embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily all directed to the same embodiment, or to a single alternative embodiment.

[0020] The utility model embodiment provides a kind of reagent automatic adding device of oil removal groove for electroplated diamond wire production, as shown in figure Figures 1-3 It includes oil removal groove 1, the surface of oil removal groove 1 is provided with feed inlet, the surface of oil removal groove 1 is installed with conveying pipe 2, conveying pipe 2 is adapted to the position of feed inlet, conveying pipe 2 is obliquely arranged, and the fixed welding of conveying pipe 2 is connected with adapter pipe 10, and the fixed communication of conveying pipe 2 is mixed with mixing tank 12 through adapter pipe 10 on it, the top of mixing tank 12 is fixedly provided with motor, and the output end of motor is rotatably connected with stirring rod 16 through rotating shaft, stirring rod 16 is evenly provided with a plurality of stirring assemblies 3, one side of mixing tank 12 is fixedly communicated with reagent tank 4 by setting conveying part, the side wall of reagent tank 4 is provided with observation window 5, and the top of reagent tank 4 is provided with feed inlet 6.

[0021] It needs to be explained that, because the existing oil removal tank, the oil removal powder is dissolved slowly in the oil removal tank, it is difficult to reach the specified pH value in a short time, often leading to the addition of excessive reagent and the reagent containing tablet alkali or ball alkali due to the increase of solid density, which will sink to the bottom of the oil removal tank and affect the PH value; moreover, long-term contact with chemical raw materials is harmful to the human body, therefore, in order to solve the problem that the existing oil removal tank, the oil removal powder is dissolved slowly in the oil removal tank, it is difficult to reach the specified pH value in a short time, and the solid density is too large to sink to the bottom of the oil removal tank, resulting in uneven mixing and affecting the PH value, and long-term contact with chemical raw materials is harmful to the human body, the scheme realizes unmanned and remote operation by integrating unmanned aerial vehicle technology, greatly improves the convenience of lighting detection, and can automatically and continuously measure the illumination value of lighting facilities during the hovering or flight of the unmanned aerial vehicle.

[0022] Specifically, in the present embodiment, the present scheme mainly realizes the functions of more uniform stirring of liquid reagent and water, automatic and accurate addition of reagent, rapid reaching of solution concentration of degreasing tank, reduction of defective products, guarantee of product quality, and improvement of reagent addition efficiency by setting the reagent tank 4, the conveying member and the conveying pipe 2 in combination with the stirring assembly 3; by starting the water pump 15 to run, the water pump 15 draws the medicinal water in the reagent tank 4 through the water suction pipe, and discharges it to the inside of the mixing tank 12 through the water outlet pipe 9, and the flow regulating valve 8 and the flow meter on the water outlet pipe 9 control the quality of the added liquid reagent; while pumping the reagent into the mixing tank 12, a certain amount of water is sent into the mixing tank 12 through the conveying member connected with the mixing tank 12, and the total amount of water is monitored by the flow meter on the water pipe, thereby effectively controlling the proportioning of the reagent; the reagent and water conveyed into the mixing tank 12 are mixed and stirred by the stirring assembly 3 arranged, the inclined stirring paddle 32 has the functions of axial and radial flow splitting, so that the liquid reagent and water in the mixing tank 12 flow axially and radially, and the liquid reagent and water are mixed more uniformly; the stirring paddles 32 are distributed in a staggered manner on the sleeve 31, so that the three stirring paddles 32 are not on the same horizontal plane, so that the stirring paddles 32 exert shear force on the liquid reagent and water on each plane, and cut the liquid reagent and water into thinner and thinner layers, so that the liquid reagent and water in each part of the mixing tank 12 are more easily mixed, and the liquid reagent and water are more uniformly stirred, then the on-off control of the electromagnetic valve 11 controls the single input amount, the input amount can be counted by the flow meter or metering structure on the adapter pipe 10, when the preset value is reached, the electromagnetic valve 11 is closed, the servo motor 7 drives the conveying roller 13 to rotate the conveying blade 14, which facilitates the introduction of the raw materials in the conveying pipe 2 into the oil removal tank 1, realizes automatic and accurate addition of reagent, guarantees rapid reaching of solution concentration of degreasing tank, reduces defective products, guarantees product quality, improves reagent addition efficiency, reduces labor cost, and the addition process does not require direct contact of personnel with the reagent, thereby reducing the adverse effects of long-term contact with the reagent on the human body.

[0023] As shown in the further preferred embodiment of the utility model, a surface of the conveying pipe 2 is provided with a servo motor 7, a surface of the servo motor 7 is rotationally connected with a conveying roller 13, a conveying blade 14 is mounted on the circumferential surface of the conveying roller 13, the conveying pipe 2, the conveying roller 13 and the conveying blade 14 are positionally adapted, the conveying roller 13 penetrates through the conveying pipe 2, and a supporting rod is arranged below the conveying pipe 2. Figures 2-3 In the embodiment, the conveying roller 13 is driven by the servo motor 7 to rotate the conveying blade 14, so that the raw materials in the conveying pipe 2 can be conveniently guided into the oil removal groove 1.

[0024] As shown in the further preferred embodiment of the utility model, a surface of the conveying pipe 2 is provided with a servo motor 7, a surface of the servo motor 7 is rotationally connected with a conveying roller 13, a conveying blade 14 is mounted on the circumferential surface of the conveying roller 13, the conveying pipe 2, the conveying roller 13 and the conveying blade 14 are positionally adapted, the conveying roller 13 penetrates through the conveying pipe 2, and a supporting rod is arranged below the conveying pipe 2.

[0025] Figures 1-3 In the embodiment, the conveying roller 13 is driven by the servo motor 7 to rotate the conveying blade 14, so that the raw materials in the conveying pipe 2 can be conveniently guided into the oil removal groove 1.

[0026] In the embodiment, the input amount of each time is controlled by the on-off control of the electromagnetic valve 11, the input amount can be counted by the flow meter or the metering structure on the adapter pipe 10, and the electromagnetic valve 11 is closed when the preset value is reached.

[0027] As shown in the further preferred embodiment of the utility model, a surface of the conveying pipe 2 is provided with a servo motor 7, a surface of the servo motor 7 is rotationally connected with a conveying roller 13, a conveying blade 14 is mounted on the circumferential surface of the conveying roller 13, the conveying pipe 2, the conveying roller 13 and the conveying blade 14 are positionally adapted, the conveying roller 13 penetrates through the conveying pipe 2, and a supporting rod is arranged below the conveying pipe 2. Figures 2-3 In the embodiment, the input amount of each time is controlled by the on-off control of the electromagnetic valve 11, the input amount can be counted by the flow meter or the metering structure on the adapter pipe 10, and the electromagnetic valve 11 is closed when the preset value is reached.

[0028] In the embodiment, the input amount of each time is controlled by the on-off control of the electromagnetic valve 11, the input amount can be counted by the flow meter or the metering structure on the adapter pipe 10, and the electromagnetic valve 11 is closed when the preset value is reached.

[0029] Figures 2-3 As shown in the further preferred embodiment of the utility model, a surface of the conveying pipe 2 is provided with a servo motor 7, a surface of the servo motor 7 is rotationally connected with a conveying roller 13, a conveying blade 14 is mounted on the circumferential surface of the conveying roller 13, the conveying pipe 2, the conveying roller 13 and the conveying blade 14 are positionally adapted, the conveying roller 13 penetrates through the conveying pipe 2, and a supporting rod is arranged below the conveying pipe 2.

[0030] ​​In the embodiment, the water pump 15 is powered to run by starting, the water pump 15 draws the liquid medicine in the medicine tank 4 through the water suction pipe, and the liquid medicine is discharged to the inside of the mixing tank 12 through the water outlet pipe 9, meanwhile, the flow regulating valve 8 and the flow meter on the water outlet pipe 9 control the quality of the liquid medicine, while the liquid medicine is pumped into the mixing tank 12, a certain quality of water is sent into the mixing tank 12 through the conveying part connected with the mixing tank 12, the total quantity of the water is monitored by the flow meter on the water pipe, and then the proportioning of the liquid medicine is effectively controlled.

[0031] It should be noted that, for the foregoing embodiments, in order to simply describe, they are all expressed as a series of action combinations, but those skilled in the art should know that the utility model is not limited by the described action sequence, because according to the utility model, some steps can adopt other sequences or simultaneously perform.Secondly, those skilled in the art should know that the embodiments described in the specification all belong to preferred embodiments, and the actions and modules involved are not necessarily necessary for the utility model.

[0032] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented by other ways. For example, the device embodiments described above are only schematic, and for example, the division of the above units can be different, for example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. In addition, the displayed or discussed mutual coupling or communication connection can be indirect coupling or communication connection through some interfaces, and can be electrical, or other forms.

[0033] The units described as separate components can or can not be physically separate, and the components shown as units can or can not be physical units, that is, they can be located in one place, or can be distributed on multiple network units. According to actual needs, part or all of the units can be selected to achieve the purpose of the embodiment scheme.

[0034] The above examples are only used to illustrate the technical solutions of the present application, and are not intended to limit the protection scope of the present application. Obviously, the described examples are only some of the embodiments of the present application, not all the embodiments. Based on these examples, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application. Although the present application has been described in detail with reference to the above examples, those of ordinary skill in the art can still combine, add or delete the features in the embodiments of the present application according to the circumstances without creative labor, so as to obtain different other technical solutions which do not deviate from the concept of the present application in essence, and these technical solutions also fall within the scope of the present application.

Claims

1. An automatic reagent adding device for a degreasing tank for electroplating diamond wire production, characterized in that: The invention comprises an oil removal tank (1), a surface of the oil removal tank (1) is provided with a feed port, a surface of the oil removal tank (1) is installed with a delivery pipe (2), the delivery pipe (2) is adapted to the position of the feed port, the delivery pipe (2) is arranged obliquely, a transfer pipe (10) is fixedly welded on the delivery pipe (2), and the delivery pipe (2) is fixedly connected to a mixing tank (12) through the transfer pipe (10), a motor is fixedly provided on the top of the mixing tank (12), and the output end of the motor is rotatably connected to a stirring rod (16) through a rotating shaft, a plurality of stirring components (3) are evenly provided on the stirring rod (16), one side of the mixing tank (12) is fixedly connected to a medicine box (4) through a provided delivery member, an observation window (5) is provided on the side wall of the medicine box (4), and a feed port (6) is provided above the medicine box (4).

2. The automatic reagent adding device for the degreasing tank for producing electroplated diamond wire according to claim 1, characterized in that: A servo motor (7) is mounted on one surface of the conveying pipe (2), a conveying roller (13) is rotatably connected to one surface of the servo motor (7), a conveying blade (14) is mounted on the circumferential side of the conveying roller (13), the positions of the conveying pipe (2), the conveying roller (13) and the conveying blade (14) are adapted to each other, the conveying roller (13) passes through the conveying pipe (2), and a support rod is arranged below the conveying pipe (2).

3. The automatic reagent adding device for the degreasing tank for producing electroplated diamond wire according to claim 2, characterized in that: The transfer tube (10) is provided with a solenoid valve (11), and the top of the mixing tank (12) is fixedly connected with a cover plate by bolts.

4. The automatic reagent adding device for the degreasing tank for producing electroplated diamond wire according to claim 3, characterized in that: The stirring assembly (3) comprises a sleeve (31) fixed on the stirring rod (16); at least three stirring paddles (32) are evenly and detachably fixed on the outer surface of the sleeve (31); the stirring paddles (32) are staggered and distributed on the sleeve (31); the stirring paddles (32) are tilted, and the angle between the stirring paddles (32) and the horizontal plane is 40°-60°.

5. The automatic reagent adding device for the degreasing tank for producing electroplated diamond wire according to claim 3, characterized in that: The conveying member comprises a water pump (15) fixedly mounted on one side of the medicine box (4) via a support plate, the water pumping end of the water pump (15) is connected to the inner bottom end of the medicine box (4) via a water pumping pipe, a water outlet pipe (9) is fixedly mounted on the water outlet end of the water pump (15), a flow regulating valve (8) is provided at one end of the water outlet pipe (9) away from the water pump (15), a flow meter is provided on the water outlet pipe (9) between the flow regulating valve (8) on the water outlet pipe (9) and the mixing tank (12), and a conveying member is also provided on the other side of the mixing tank (12), and is connected to the tank body via the conveying member.

6. The automatic reagent adding device for the degreasing tank for producing electroplated diamond wire according to claim 4, characterized in that: A through hole (321) is provided on the surface of the stirring paddle (32), and a plurality of inclined support plates (33) are evenly fixed on the outer surface of the sleeve (31). The support plates (33) are staggered and distributed on the sleeve (31), and the stirring paddle (32) is detachably connected to the support plates (33).

7. The automatic reagent adding device for the degreasing tank for producing electroplated diamond wire according to claim 6, characterized in that: A groove (331) is provided on the outer surface of the support plate (33), and one end of the sleeve (31) is clamped in the groove (331).

Images