Rotating disc type hot welding equipment
The turntable hot welding equipment realizes hot pressing welding and cold pressing through the rotation and lifting mechanism, which solves the problems of equipment corrosion and applicability of thin material coils in hot air welding, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202422907965.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing hot air welding has hot air pressure and heat radiation that cause equipment corrosion and rust, and is not suitable for thinner material coils, resulting in high scrap rate and low production efficiency.
The turntable hot welding equipment is used to drive the lower mold to rotate through the rotating mechanism, and the lifting mechanism is combined to realize the movement of the heating plate and the cooling plate to perform hot pressing welding and cold pressing measures to control the size and shape of the material at room temperature.
It improves production efficiency, reduces scrap rate, improves product quality, and solves the problems of equipment corrosion and thin material coil applicability during hot air welding.
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Figure CN223441321U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to hot welding equipment field especially relates to hot welding equipment of carousel. BACKGROUND
[0002] The existing welding process is hot air welding and hot pressure welding, hot air welding is a kind of non-contact welding, adopts hot air gun to blow out high temperature and certain intensity hot air, blows melt on material surface, adopts roll wheel to press together, and hot air welding is adopted to the metal welding together.
[0003] But the hot air of the hot air welding blowing now has certain pressure and has heat radiation, can make equipment corrosion rust, and hot air welding is not suitable for the coiled material of thin material, and roll wheel pressing also can not be stressed evenly, resulting in high scrap rate and low production efficiency, in view of the above-mentioned shortcomings, in order to improve production efficiency, solve the problem of high scrap rate.
[0004] Therefore, it is necessary to provide hot welding equipment of carousel to solve the above technical problems. CONTENT OF UTILITY MODEL
[0005] The utility model provides hot welding equipment of carousel, solves the problem that the hot air of the hot air welding blowing now has certain pressure and has heat radiation, can make equipment corrosion rust, and hot air welding is not suitable for the coiled material of thin material.
[0006] To solve the above technical problems, the hot welding equipment of carousel provided by the utility model comprises:
[0007] Frame;
[0008] Rotating mechanism, the rotating mechanism is arranged in the inside of the frame, the rotating mechanism includes rotating motor, the output end of the rotating motor is provided with transmission part, the inside of the transmission part is provided with cam divider, the top of the cam divider is provided with rotating disc, the top of the rotating disc is provided with a plurality of support columns, the top of a plurality of support columns is provided with a plurality of lower moulds, the bottom of the rotating disc is provided with a plurality of auxiliary rollers;
[0009] A plurality of stands, a plurality of the stands are arranged in the inside of the frame, one end of the stand is provided with a fixed plate;
[0010] Two lifting mechanisms, two the lifting mechanisms are arranged in the inside of the fixed plate, the lifting mechanism includes cylinder, the output end of the cylinder is provided with moving frame, the top of the moving frame is provided with guide rod, the bottom of the moving frame is provided with cooling plate, the bottom of the cooling plate is provided with upper mould;
[0011] Heating plate, the heating plate is arranged at the bottom of the moving frame, the inside of the heating plate is provided with a plurality of heating pipes.
[0012] Preferably, one end of the plurality of columns is fixedly connected to the interior of the rack, and the other end is fixedly connected to the four corners of the bottom of the fixed plate.
[0013] Preferably, the bottom of the two lifting mechanisms is respectively provided with the cooling plate and the heating plate.
[0014] Preferably, the bottom of the cooling plate and the heating plate is fixedly installed with the upper die.
[0015] Preferably, one side of the rack is fixedly connected with a rotating seat, and the interior of the rotating seat is rotatably connected with a rotating rod.
[0016] Preferably, one side of the rotating rod is fixedly connected with two connecting blocks, and one side of the connecting block is fixedly connected with a sealing cover.
[0017] Preferably, the surface of the rotating rod is provided with a torsion spring, one end of the torsion spring is fixedly connected to the interior of the sealing cover, and the other end is fixedly connected to the interior of the rack.
[0018] Compared with the related art, the rotating disc type hot welding equipment has the following beneficial effects:
[0019] The rotating disc type hot welding equipment provided by the utility model drives a plurality of lower dies to rotate to one side through a rotating mechanism, drives a heating plate and a cooling plate to move downward through two groups of lifting mechanisms, and performs semi-automatic welding on a product, so that hot pressure welding is performed, cold pressure measures are taken after hot pressure is completed, problems in hot air welding are solved, materials can be further compressed under normal temperature conditions, the size and shape of the materials are better controlled, production efficiency is improved, the waste rate is reduced, and product quality is improved. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a structure schematic view of the first embodiment of the rotating disc type hot welding equipment provided by the utility model;
[0021] Figure 2 It is a structure schematic view of the first embodiment of the rotating disc type hot welding equipment provided by the utility model; Figure 1
[0022] Figure 3 It is a structure schematic view of the first embodiment of the rotating disc type hot welding equipment provided by the utility model; Figure 1
[0023] Figure 4 It is a structure schematic view of the first embodiment of the rotating disc type hot welding equipment provided by the utility model; Figure 1
[0024] Figure 5 It is a structure schematic view of the first embodiment of the rotating disc type hot welding equipment provided by the utility model; Figure 4 It is a structure schematic view of the first embodiment of the rotating disc type hot welding equipment provided by the utility model;
[0025] Figure 6 The second embodiment of the rotary disc type hot welding equipment is shown in the structure schematic view.
[0026] Figure 7 For Figure 6 The A part is shown in the enlarged schematic view.
[0027] The figure mark: 1, frame, 2, rotating mechanism, 21, rotating motor, 22, transmission part, 23, cam divider, 24, rotary disc, 25, support column, 26, lower mould, 27, auxiliary roller, 3, stand, 31, fixed plate, 4, lifting mechanism, 41, air cylinder, 42, moving frame, 43, guide rod, 5, cooling plate, 6, upper mould, 7, heating plate, 8, heating pipe, 9, moving wheel, 10, protective cover, 11, rotating seat, 12, rotating rod, 13, connecting block, 14, sealing cover, 15, torsional spring. DETAILED DESCRIPTION
[0028] The utility model will be further described below in combination with the drawings and embodiments.
[0029] First embodiment
[0030] Please combine with reference to Figure 1 , Figure 2 , Figure 3 , Figure 4 And Figure 5 Among them, Figure 1 The first embodiment of the rotary disc type hot welding equipment provided by the utility model is shown in the structure schematic view. Figure 2 The structure schematic view of the lifting mechanism is shown in Figure 1 The structure schematic view of the cooling plate is shown in Figure 3 The structure schematic view of the rotating mechanism is shown in Figure 1 The structure schematic view of the rotating mechanism is shown in Figure 4 The side view structure schematic view of the rotating mechanism whole is shown in Figure 1 The rotary disc type hot welding equipment comprises: Figure 5 Figure 4 Frame 1;
[0031] Rotating mechanism 2, the rotating mechanism 2 is arranged in the inside of the frame 1, the rotating mechanism 2 includes rotating motor 21, the output end of the rotating motor 21 is provided with transmission part 22, the inside of the transmission part 22 is provided with cam divider 23, the top of the cam divider 23 is provided with rotary disc 24, the top of the rotary disc 24 is provided with multiple support columns 25, the top of multiple support columns 25 is provided with multiple lower moulds 26, the bottom of the rotary disc 24 is provided with multiple auxiliary rollers 27;
[0032] Rotating mechanism 2, the rotating mechanism 2 is arranged in the inside of the frame 1, the rotating mechanism 2 includes rotating motor 21, the output end of the rotating motor 21 is provided with transmission part 22, the inside of the transmission part 22 is provided with cam divider 23, the top of the cam divider 23 is provided with rotary disc 24, the top of the rotary disc 24 is provided with multiple support columns 25, the top of multiple support columns 25 is provided with multiple lower moulds 26, the bottom of the rotary disc 24 is provided with multiple auxiliary rollers 27;
[0033] A plurality of columns 3, a plurality of the column 3 is arranged in the inside of the rack 1, one end of the column 3 is provided with a fixed plate 31;
[0034] Two lifting mechanisms 4, two of the lifting mechanism 4 is arranged in the inside of the fixed plate 31, the lifting mechanism 4 includes a cylinder 41, the output end of the cylinder 41 is provided with a moving frame 42, the top of the moving frame 42 is provided with a guide rod 43, the bottom of the moving frame 42 is provided with a cooling plate 5, the bottom of the cooling plate 5 is provided with an upper die 6;
[0035] A heating plate 7 is arranged at the bottom of the moving frame 42, and a plurality of heating pipes 8 are arranged in the inside of the heating plate 7.
[0036] Two cylinders 41 are fixedly installed on the top of the fixed plate 31, and a plurality of guide rods 43 are slidably connected to the inside of the fixed plate 31 and are fixedly connected to the top of the two moving frames 42 respectively.
[0037] The rotating motor 21 can be a servo motor and is fixedly installed in the inside of the rack 1.
[0038] The four corners of a plurality of lower dies 26 are installed on the top of the rotating disc 24 through the support column 25.
[0039] The heating plate 7 and the cooling plate 5 are used for hot pressing welding and cooling, the cylinder 41 controls the lifting, the rotating mechanism 2 controls the product movement position and the feeding and discharging, the semi-automatic welding of various products is realized, and the efficiency is greatly improved.
[0040] The cylinder 41 drives the heating plate and the upper die to move up and down together, realizes hot pressing welding on the product, the heating plate 7 is additionally provided with heating pipes, is used for heating, the heating pipes 8 are arranged in a penetrating mode, are convenient to replace, the lifting cylinder 41 stroke can be fine-tuned, and is used for controlling the hot pressing degree.
[0041] The lifting cylinder 41 drives the cooling plate 5 and the upper die 6 to move up and down together, cools the product, the cooling plate is additionally provided with a water cooling channel, the cooling plate is connected with a water cooler, cold water flows through the inside of the cooling plate, cools the product, cools after hot pressing, further compresses the material at normal temperature, further improves the density and strength of the material, and can better control the size and shape of the material, improves the product yield, realizes product cooling, and facilitates product taking and placing.
[0042] The protective cover 10 is composed of aluminum profiles and acrylic plates, the side is opened, is used for protection, and the touch screen is installed on the protective cover, facilitating human-computer interaction.
[0043] The core of the cooling plate 5 is the efficiency of cooling the product, the mechanism is connected with a water cooler, can intelligently control the cold water temperature, and better cools the product.
[0044] One end of the plurality of the column 3 is fixedly connected with the inside of the rack 1, and the other end is fixedly connected to the bottom of the four corners of the fixed plate 31.
[0045] The bottom of the two lifting mechanisms 4 is respectively provided with the cooling plate 5 and the heating plate 7.
[0046] The bottom of the cooling plate 5 and the heating plate 7 is fixedly installed with the upper die 6.
[0047] The working principle of the rotary disc type hot welding equipment provided by the utility model is as follows:
[0048] In use, after the product is placed in the inside of the lower die 26 by artificial, the rotary motor 21 is started to drive the transmission member 22 connected with the cam divider 23 to rotate to one side, so as to drive the rotary disc 24 to rotate to one side.
[0049] After the first lower die 26 moves below the heating plate 7, the rotary disc 24 stops rotating, the first group of lifting molds 4 works, the cylinder 41 extends to drive the moving frame 42 to move downward, so as to drive the heating plate 7 connected with the upper die 6 to move downward to the appropriate position, then the heating plate 7 cooperates with the heating pipe 8 to weld the product, when the welding contact is made, the cylinder 41 retracts to drive the moving frame 42 connected with the heating plate 7 to move upward to reset.
[0050] The rotary disc 24 rotates again to drive the first lower die 26 to move below the cooling plate 5, the second group of lifting mechanisms 4 extends, the cooling plate 5 drives the lower die 26 to descend to contact the product, then the product is cooled and cooled, and the material is further compressed under normal temperature conditions, and the size and shape of the material are better controlled, and at this time, the second lower die 26 moves below the heating plate 7, and the other lower die 26 moves to the feeding station to feed.
[0051] Compared with the related art, the rotary disc type hot welding equipment has the following beneficial effects:
[0052] The rotary disc type hot welding equipment provided by the utility model drives a plurality of lower dies 26 to rotate to one side through the rotating mechanism 2, drives the heating plate 7 and the cooling plate 5 to move downward through the two groups of lifting mechanisms 4, and semi-automatically welds the product, so that the product is welded by hot pressing, and cold pressing is adopted after hot pressing is completed, the problems in hot air welding are solved, the material can be further compressed under normal temperature conditions, the size and shape of the material are better controlled, the production efficiency is improved, the waste rate is reduced, and the product quality is improved.
[0053] Second embodiment
[0054] Please refer to Figure 6And Figure 7 Based on the first embodiment of the present application, the second embodiment of the present application provides another rotary hot welding device. The second embodiment is only a preferred mode of the first embodiment, and the implementation of the second embodiment does not affect the separate implementation of the first embodiment.
[0055] Specifically, the rotary hot welding device provided by the second embodiment of the present application is different in that the rotary hot welding device, one side of the rack 1 is fixedly connected with a rotating seat 11, and the rotating seat 11 is rotatably connected with a rotating rod 12 inside.
[0056] One side of the rotating rod 12 is fixedly connected with two connecting blocks 13, and one side of the connecting block 13 is fixedly connected with a sealing cover 14.
[0057] The surface of the rotating rod 12 is provided with a torsion spring 15, one end of the torsion spring 15 is fixedly connected with the inside of the sealing cover 14, and the other end is fixedly connected with the inside of the rack 1.
[0058] The torsion spring 15 is used to reset after loosening the sealing cover 14 after the sealing cover 14 is turned to one side and opened, so as to drive the sealing cover 14 connected with the rotating rod 12 to automatically rotate and reset to one side.
[0059] The torsion spring 15 is sleeved with the surface of the rotating rod 12 and located between the two connecting blocks 13.
[0060] The working principle of the rotary hot welding device provided by the utility model is as follows:
[0061] In use, the sealing cover 14 is turned upward to drive the rotating rod 12 to rotate upward at the same time, and the torsion spring 15 starts to tighten. When the sealing cover 14 is turned to the appropriate position, the controller on the rack 1 can be operated.
[0062] When the sealing cover 14 is loosened, the torsion spring 15 resets, thereby driving the sealing cover 14 to rotate and automatically reset to one side.
[0063] Compared with the related art, the rotary hot welding device provided by the utility model has the following beneficial effects:
[0064] The rotary hot welding device provided by the utility model protects the control area of the rack 1 by the sealing cover 14, thereby preventing accidental adjustment and reducing dust adhering to the surface of the controller.
[0065] The above merely illustrates the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made by using the content of the present application specification and drawings, are also included in the patent protection scope of the present application.
Claims
1. Rotary hot welding equipment, characterized in that, include: frame; A rotating mechanism is provided inside the frame, the rotating mechanism includes a rotating motor, a transmission member is provided at the output end of the rotating motor, a cam divider is provided inside the transmission member, a turntable is provided on the top of the cam divider, a plurality of support columns are provided on the top of the turntable, a plurality of lower molds are provided on the tops of the plurality of support columns, and a plurality of auxiliary rollers are provided on the bottom of the turntable; A plurality of columns, each of which is arranged inside the frame, and a fixing plate is provided at one end of each column; Two lifting mechanisms, both of which are arranged inside the fixed plate, each of which includes a cylinder, a movable frame provided at the output end of the cylinder, a guide rod provided at the top of the movable frame, a cooling plate provided at the bottom of the movable frame, and an upper mold provided at the bottom of the cooling plate; A heating plate is arranged at the bottom of the movable frame, and a plurality of heating tubes are arranged inside the heating plate.
2. The rotary disk type heat welding equipment according to claim 1, characterized in that: One end of each of the columns is fixedly connected to the interior of the frame, and the other ends are fixedly connected to the four corners of the bottom of the fixing plate.
3. The rotary disk type heat welding equipment according to claim 1, characterized in that: The cooling plate and the heating plate are respectively provided at the bottom of the two lifting mechanisms.
4. The rotary disk type heat welding equipment according to claim 1, characterized in that: The upper mold is fixedly mounted on the bottom of the cooling plate and the bottom of the heating plate.
5. The rotary disk type heat welding equipment according to claim 1, characterized in that: One side of the frame is fixedly connected with a rotating seat, and the interior of the rotating seat is rotatably connected with a rotating rod.
6. The rotary disk type heat welding equipment according to claim 5, characterized in that: One side of the rotating rod is fixedly connected to two connecting blocks, and one side of the connecting block is fixedly connected to a sealing cover.
7. The rotary disk type heat welding equipment according to claim 6, characterized in that: A torsion spring is provided on the surface of the rotating rod, one end of the torsion spring is fixedly connected to the inside of the sealing cover, and the other end is fixedly connected to the inside of the frame.