Automatic laser alignment device

Abstract

The utility model discloses a laser automatic alignment device, including support table, alignment motor, turntable, alignment laser, bracing frame and material pushing mechanism, the support table is provided with first station and second station, alignment motor is provided at the bottom of second station, turntable is provided at the second station, alignment laser is provided with the material pushing mechanism, and the material pushing mechanism is provided with the material pushing mechanism. The alignment motor is connected with the rotary disc and used for driving the rotary disc to rotate, the alignment laser is arranged on the supporting frame and located above the second station, the supporting frame is arranged on the supporting table, and the pushing mechanism is arranged on one side of the supporting table and used for pushing products from the first station to the second station. Compared with the prior art, the production efficiency and the production quality can be effectively improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to bearing processing technical field, especially a kind of laser automatic alignment device. BACKGROUND

[0002] In the current bearing manufacturing field, standard thrust ball bearing cage is usually composed of two accessories of "punching clamp" and "steel ball", and needs to be processed into products. Among them, F system small thrust ball bearing cage faces special challenges in the production of small thrust ball bearing industry. The size of this kind of cage is small, the outer diameter is less than 25mm, and the steel ball is less than 3.5mm. Under the background of high efficiency of automation production, the key technical difficulty is that the hole of "punching clamp" is aligned in one direction at a time in a short time.

[0003] The existing small thrust ball bearing processing equipment has many problems. For the product with the cage size less than 25mm, it is difficult to automatically position. The automatic equipment made by traditional mechanical structure adopts mechanical alignment, which not only easily causes mechanical failure, but also has a great limitation in application range. The frequent occurrence of mechanical failure will cause production interruption, increase maintenance cost and time cost, and seriously affect production efficiency and product quality. The limited application range makes the equipment unable to flexibly adjust and adapt to different specifications or types of small thrust ball bearing cage, limiting the diversity and flexibility of production.

[0004] Therefore, a laser automatic alignment device is proposed. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a kind of laser automatic alignment device, which can effectively improve production efficiency and production quality.

[0006] The above technical purpose of the utility model is realized by the following technical scheme:

[0007] A kind of laser automatic alignment device, including support table, alignment motor, carousel, alignment laser, support frame and pusher mechanism, the first station and the second station are equipped on the support table, the alignment motor is located at the bottom of the second station, the carousel is located at the second station, the alignment motor is connected with the carousel, for driving the carousel rotation, the alignment laser is located on the support frame, and located above the second station, the support frame is located on the support table, the pusher mechanism is located in one side of the support table, for pushing product from first station to second station.

[0008] In a preferred embodiment, the pusher mechanism includes a pusher cylinder and a pusher member, the pusher cylinder is connected with the pusher member, for driving the pusher member to act.

[0009] In a preferred embodiment, the pushing member is provided in a plate or block shape.

[0010] In a preferred embodiment, the support table comprises a first fixed block and a second fixed block, the first station is arranged on the first fixed block, and the second station is arranged on the second fixed block, and the first fixed block is provided with an open groove for conveying products.

[0011] In a preferred embodiment, the support frame comprises a fixed plate, a support plate and a mounting plate, the support plate connects the fixed plate and the mounting plate, the fixed plate is fixedly mounted on the support table, and the alignment laser is mounted on the mounting plate.

[0012] In a preferred embodiment, the mounting plate is provided with a waist-shaped hole, and a mounting bolt is arranged in the waist-shaped hole to mount the alignment laser.

[0013] In a preferred embodiment, a vibrating disc is further arranged to convey products to the first station.

[0014] Compared with the prior art, the laser automatic alignment device of the utility model can realize more accurate alignment, improve production efficiency, have good flexibility and adaptability, and reduce equipment failure rate.

[0015] This design effectively solves many problems caused by the existing mechanical structure. Firstly, more accurate alignment is achieved. Through laser alignment, the alignment hole on the product can be accurately found, the precision is greatly improved compared with traditional mechanical alignment, the production error caused by inaccurate alignment is reduced, and the product quality is improved. Secondly, the production efficiency is improved. The cooperative work of the pushing mechanism and the turntable makes the transfer and alignment process of the product between the stations more smooth and efficient, reduces the operation time, and meets the requirement of high efficiency for automatic production. Thirdly, it has good flexibility and adaptability. The device can adapt to the alignment requirements of products of different specifications and types, and can flexibly cope with various production scenes by adjusting the laser parameters and the rotation speed of the turntable, overcoming the limitation of the application range of traditional mechanical alignment equipment. Fourthly, the equipment failure rate is reduced. Since the complex movement and friction of the mechanical structure are reduced, the probability of mechanical failure is reduced, the maintenance cost and the risk of production interruption are reduced, and the continuity and stability of production are ensured. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1It is a structure schematic view of the laser automatic alignment device (the first kind of visual angle).

[0017] Figure 2 It is a structure schematic view of the laser automatic alignment device (the second kind of visual angle).

[0018] In the drawing

[0019] Product 1;Supporting table 2;First fixed block 3;Second fixed block 4;Rotating disc 5;Alignment motor 6;Alignment laser 7;Supporting frame 8;Fixed plate 9;Supporting plate 10;Mounting plate 11;Waist-shaped hole 12;Mounting bolt 13;Pushing mechanism 14;Pushing cylinder 15;Pushing component 16;Vibrating disc 17. DETAILED DESCRIPTION

[0020] The utility model will be further explained in detail in combination with the drawings.

[0021] The embodiment is only an explanation of the utility model, and it is not a limitation of the utility model, and the person skilled in the art can make the modification without creative contribution according to the need after reading the specification, but as long as it is within the scope of the claims of the utility model, it is protected by the patent law.

[0022] The product 1 processed by the laser automatic alignment device of the embodiment is a stamping clamp of standard thrust bearing retainer.

[0023] As Figure 1 And Figure 2 The utility model discloses a kind of laser automatic alignment devices, including supporting table 2, alignment motor 6, rotating disc 5, alignment laser 7, supporting frame 8 and pushing mechanism 14, the first station and the second station are equipped on the supporting table 2, the alignment motor 6 is located at the bottom of the second station, the rotating disc 5 is located at the second station, the alignment motor 6 is connected with the rotating disc 5, for driving rotating disc 5 rotation, the alignment laser 7 is located on the supporting frame 8, and located above the second station, the supporting frame 8 is located on the supporting table 2, the pushing mechanism 14 is located in one side of the supporting table 2, for pushing product 1 from first station to second station.

[0024] When the laser automatic alignment device of the embodiment works, product 1 is transported to the first station, then it is pushed to the rotating disc 5 of the second station by pushing mechanism 14, at this time, product 1 is below alignment laser 7, alignment motor 6 drives rotating disc 5 to rotate, and drives product 1 to rotate synchronously, when the laser of alignment laser 7 is aligned with the alignment hole on product 1 during the rotation of product 1, that is, the alignment operation is completed.

[0025] This design effectively solves many problems caused by the existing mechanical structure setting. First, it realizes more accurate alignment. Through the laser alignment method, the alignment hole on the product 1 can be accurately found, which greatly improves the accuracy compared to traditional mechanical alignment, reduces the production errors caused by inaccurate alignment, and improves the product 1 quality. Second, it improves production efficiency. The cooperation of the pushing mechanism 14 and the turntable 5 makes the transfer and alignment process of the product 1 between stations more smooth and efficient, reduces the operation time, and meets the requirements of high efficiency for automated production. Third, it has good flexibility and adaptability. The device can adapt to the alignment needs of different specifications and types of products 1, and can flexibly cope with various production scenarios by adjusting the laser parameters and the rotation speed of the turntable 5, overcoming the limitations of traditional mechanical alignment equipment. Fourth, it reduces the equipment failure rate. By reducing the complex movement and friction of the mechanical structure, the probability of mechanical failure is reduced, the maintenance cost and the risk of production interruption are reduced, and the continuity and stability of production are ensured.

[0026] Further, the pushing mechanism 14 includes a pushing cylinder 15 and a pushing member 16, and the pushing cylinder 15 is connected to the pushing member 16 for driving the pushing member 16 to act. The pushing cylinder 15 serves as a power source and drives the pushing member 16 to act. When the product 1 is located at the first station, the pushing cylinder 15 is started to push the pushing member 16 to move forward, thereby smoothly pushing the product 1 from the first station to the second station.

[0027] This design produces many technical effects. First, it realizes fast and accurate station transfer, ensuring that the product 1 can enter the subsequent alignment operation process in time, improving the overall production efficiency. Second, the driving mode of the pushing cylinder 15 has the characteristics of stable power and reliable action, which can ensure the consistency of the pushing force and stroke each time, reduce the position deviation or damage of the product 1 caused by unstable pushing, and improve the stability of production and the quality of the product 1. Third, this structure is relatively simple, easy to maintain and control, reduces the failure rate and maintenance cost of the equipment, and provides a strong guarantee for continuous and efficient production.

[0028] Specifically, the pushing member 16 is provided in the form of a plate or a block. In this embodiment, it is preferably provided in the form of a plate.

[0029] Further, the support table 2 includes a first fixed block 3 and a second fixed block 4, the first station is provided on the first fixed block 3, and the second station is provided on the second fixed block 4. The first fixed block 3 is provided with an open slot for conveying the product 1. This design makes the station layout reasonable, and the open slot facilitates the conveying of the product 1, providing a foundation for the orderly operation of the entire laser automatic alignment device.

[0030] Further, the support frame 8 comprises a fixing plate 9, a support plate 10 and a mounting plate 11, the support plate 10 connects the fixing plate 9 and the mounting plate 11, the fixing plate 9 is fixedly mounted on the support table 2, and the alignment laser 7 is mounted on the mounting plate 11. This arrangement ensures that the alignment laser 7 can be firmly mounted and kept stable during operation, thereby accurately achieving the alignment operation on the product 1.

[0031] Further, the mounting plate 11 is provided with a waist-shaped hole 12, and a mounting bolt 13 is matched in the waist-shaped hole 12, the mounting bolt 13 mounts the alignment laser 7, and the mounting bolt 13 is not shown in the figure but only the specific position is identified. The design of the waist-shaped hole 12 provides convenience for the adjustment of the position of the laser. In actual production, the size, shape and alignment hole position of different products 1 may be different. Through the waist-shaped hole 12, the position of the laser can be flexibly adjusted so that it can accurately align the alignment hole on the product 1, thereby adapting to the production needs of various different products 1, improving the universality and adaptability of the equipment, and ensuring the accuracy and efficiency of the alignment operation.

[0032] Further, a vibrating disc 17 is further included for conveying the product 1 to the first station. The vibrating disc 17 can orderly convey the product 1 to the first station and ensure that the opening of the product 1 faces upward. This design has many advantages. First, it ensures that the product 1 enters the subsequent processing process in a uniform posture, providing a prerequisite for the accurate pushing of the product 1 to the second station by the pushing mechanism 14, reducing problems such as jamming or alignment errors that may be caused by inconsistent postures of the product 1. Second, the continuous conveying capacity of the vibrating disc 17 improves the degree of automation and efficiency of production, making the entire production process more smooth and stable, reducing the need for manual intervention, reducing labor intensity and production cost, and at the same time improving the processing precision and quality consistency of the product 1, adapting to the needs of mass production.

[0033] It should be noted that the vibrating disc 17 is a product 1 of the prior art, and its specific structure is not described here, and only a part of the vibrating disc 17 is shown in the figure.

[0034] The above description of the embodiments is for the convenience of those skilled in the art to understand and use the present application, and those skilled in the art can easily make various modifications to the embodiments, and apply the general principles described herein to other embodiments without creative labor. Therefore, the present application is not limited to the above embodiments, and those skilled in the art can make improvements and modifications within the scope of the present application without departing from the scope of the present application.

Claims

1. A laser automatic alignment device, characterized in that: It includes a support table, an alignment motor, a turntable, an alignment laser, a support frame and a pushing mechanism. The support table is provided with a first workstation and a second workstation. The alignment motor is provided at the bottom of the second workstation. The turntable is provided at the second workstation. The alignment motor is connected to the turntable to drive the turntable to rotate. The alignment laser is provided on the support frame and is located above the second workstation. The support frame is provided on the support table. The pushing mechanism is provided on one side of the support table to push the product from the first workstation to the second workstation.

2. The laser automatic alignment device according to claim 1, characterized in that: The pushing mechanism includes a pushing cylinder and a pushing component. The pushing cylinder is connected to the pushing component and is used to drive the pushing component to move.

3. The laser automatic alignment device according to claim 2, characterized in that: The pushing member is configured to be plate-shaped or block-shaped.

4. The laser automatic alignment device according to claim 1, characterized in that: The support platform includes a first fixed block and a second fixed block. The first station is arranged on the first fixed block, and the second station is arranged on the second fixed block. The first fixed block is provided with an open slot for transporting products.

5. The laser automatic alignment device according to claim 1, characterized in that: The support frame includes a fixing plate, a supporting plate and a mounting plate. The supporting plate connects the fixing plate and the mounting plate. The fixing plate is fixedly mounted on the supporting platform. The alignment laser is mounted on the mounting plate.

6. The laser automatic alignment device according to claim 5, characterized in that: The mounting plate is provided with a waist-shaped hole, in which a mounting bolt is matched, and the mounting bolt is used to mount the alignment laser.

7. The laser automatic alignment device according to any one of claims 1 to 6, characterized in that: It also includes a vibration plate for conveying the product to the first work station.

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