Energy-saving and environment-friendly recycled concrete pole pouring mold
By designing a flexible recycled concrete pole casting mold, the problems of traditional mold fixity and uneven casting were solved, the quality of the poles was improved and the production cost was reduced. It can adapt to different size requirements and improve production efficiency and safety.
Patent Information
- Application Number
- CN202422485428.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The fixedness and uniformity of molds in traditional concrete pole manufacturing processes limit the diversity of pole sizes. Uneven pouring leads to bubbles and gaps, and disassembly and installation are cumbersome, increasing production costs and reducing efficiency.
An energy-saving and environmentally friendly recycled concrete pole casting mold was designed. The mold can be flexibly fixed and uniformly poured through an adjustment mechanism and a clamping plate system. Centrifugal force is used to ensure uniform distribution of concrete, and the adjustable support structure can adapt to different size requirements.
It improves the quality of electric poles, reduces bubbles and gaps, reduces production costs, meets the needs of electric poles of different specifications, and improves production efficiency and safety.
Smart Images
Figure CN223442514U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of recycled concrete electric pole processing, specifically to energy -conserving and environment -friendly recycled concrete electric pole pouring mold. BACKGROUND
[0002] The manufacturing cost of recycled concrete electric poles is relatively low, especially in the case of a large amount of waste concrete materials available for recycling in the region. In addition, recycled concrete electric poles have a long service life and less maintenance requirements, which can reduce operation and maintenance costs. Recycled concrete electric poles are generally formed by pouring in a mold.
[0003] In the current building material market, concrete electric poles, as an important supporting material for infrastructure construction of power, communication and other industries, have a huge demand. However, there are many deficiencies in the traditional manufacturing process of concrete electric poles. First, the fixity and singleness of the mold limit the diversity of the size of the electric pole, making it difficult to meet the market demand for electric poles of different specifications. Second, the traditional pouring method often uses static pouring, which causes uneven distribution of concrete in the mold and is prone to air bubbles and voids, affecting the quality and strength of the electric pole. In addition, the disassembly and installation process of the mold is complicated, which not only increases the production cost but also reduces the production efficiency. SUMMARY
[0004] The utility model aims at providing energy -conserving and environment -friendly recycled concrete electric pole pouring mold to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the utility model provides the following technical scheme: energy -conserving and environment -friendly recycled concrete electric pole pouring mold, including processing mechanism, the processing mechanism top is provided with adjusting mechanism;
[0006] The processing mechanism includes a bottom plate, the bottom plate is fixedly connected with a supporting leg at the bottom, the supporting leg is fixedly connected with an anti -skid block at the bottom, the bottom plate is fixedly connected with a motor at the bottom, the motor output end is fixedly connected with a rotating frame, the rotating frame is screw connected with a screw rod in, one end of the screw rod is fixedly connected with a rotating ring, the other end of the screw rod is fixedly connected with a first clamping plate, the first clamping plate is provided with a mold in the inner side.
[0007] Preferably, the supporting leg and the anti -skid block are provided with four, four supporting legs and anti -skid blocks are located at the bottom of the four corners of the bottom plate respectively.
[0008] Further, the supporting leg and the anti -skid block are provided with four, and the four supporting legs and the anti -skid block are located at the four corners of the bottom plate respectively, which helps to ensure the stability and anti -skid property of the whole device.
[0009] Preferably, the rotating frame bottom is overlapped with the bottom plate top, and the rotating frame top is provided with a placing groove.
[0010] Further, the bottom of the rotating frame is overlapped with the top of the bottom plate, that is, there is a certain contact area between them but not completely fixed, and the top of the rotating frame is also provided with a placing groove for placing the mold or other related parts.
[0011] Preferably, the screw rod, the rotating ring and the first clamping plate are provided with four, and the one end of the first clamping plate fixedly connected with the screw rod penetrates through the rotating frame and extends into the rotating frame.
[0012] Further, the screw rod, the rotating ring and the first clamping plate are provided with four, and the one end of the first clamping plate fixedly connected with the screw rod penetrates through the rotating frame and extends into the rotating frame.
[0013] Preferably, the adjusting mechanism comprises a support plate, a clamping groove is formed in the top of the support plate, an extension plate is clamped and connected in the clamping groove, a sleeve is fixedly connected to the inner side of the support plate and the extension plate, a movable hole is formed in the inner side of the sleeve, a spring is fixedly connected in the movable hole, an active rod is fixedly connected to one end of the spring, and a second clamping plate is fixedly connected to the end of the active rod away from the spring.
[0014] Preferably, the support plate and the extension plate are provided with four, and the four support plates are fixedly connected to the top of the rotating frame, and the outer side of the four support plates is threadedly connected with a bolt.
[0015] Further, the support plate and the extension plate are provided with four, and the four support plates are fixedly connected to the top of the rotating frame, and the outer side of the four support plates is threadedly connected with a bolt.
[0016] Preferably, the sleeve, the spring, the active rod and the second clamping plate are provided with eight, and the eight sleeves, springs, active rods and second clamping plates are respectively located in the inner side of the four support plates and the extension plates.
[0017] Further, the sleeve, the spring, the active rod and the second clamping plate are provided with eight, and the eight sleeves, springs, active rods and second clamping plates are respectively located in the inner side of the four support plates and the extension plates, so that the second clamping plate can be clamped or released to the mold through the elastic effect of the spring and the active rod, thereby increasing the flexibility and practicability of the device, and the sleeve provides a stable installation environment for these components.
[0018] Compared with the prior art, the utility model has the advantages that:
[0019] First, the utility model ensures that the working area is flat and stable, places the energy-saving and environment-friendly recycled concrete electric pole pouring mold in the specified position, and the four supporting legs and anti-skid blocks at the bottom of the bottom plate can effectively prevent the mold from sliding or shifting during the working process, ensuring the safety of operation, according to the diameter of the electric pole required, the appropriate two molds are correctly placed in the placing groove opened at the top of the rotating frame by the crane and the molds are located inside the four first clamping plates, at this time, the two molds should be in a horizontal state to ensure that the poured concrete can be evenly distributed, by rotating the four rotating rings in turn, the four rotating rings drive the corresponding screws to rotate and move in the threaded holes in the rotating frame, since the screws are threadedly connected with the rotating frame, rotating the rotating ring can push the screw and the first clamping plate connected therewith to approach the mold, when the four first clamping plates contact with the two molds and generate sufficient clamping force, stop rotating the rotating ring, at this time, the four screws, rotating rings and first clamping plates are located around the rotating frame, and the two molds are clamped in the placing groove opened at the top of the rotating frame, then according to the height of the required electric pole, adjust the adjusting mechanism after adjustment is completed, the eight second clamping plates will be tightly attached to the outside of the two molds by the elastic force of the corresponding springs, after confirming that the mold has been correctly installed and fixed, start the motor, the output end of the motor will drive the rotating frame to start rotating, while the motor continues to rotate, start pouring recycled concrete into the two molds, during the pouring process, ensure that the recycled concrete is evenly distributed to avoid the generation of bubbles and voids, since the mold rotates with the rotating frame, the recycled concrete will be subjected to centrifugal force, this centrifugal force helps the recycled concrete to be more closely arranged in the mold, reducing the generation of bubbles and voids, thereby improving the quality of the electric pole, after pouring is completed, continue to rotate for a period of time to ensure that the recycled concrete is fully distributed and dense, the rotation time can be determined according to the solidification speed of the recycled concrete and the quality requirements of the required electric pole, after pouring is completed, turn off the motor, wait for the recycled concrete to solidify, the solidification time depends on the formula of the recycled concrete and the working environment conditions, after solidification is completed, the first clamping plate and the second clamping plate can be opened to loosen the clamping of the two molds, and the formed electric pole can be easily taken out, so that the diameter of the mold can be flexibly adjusted according to the needs, meeting the pouring requirements of electric poles of different sizes, this flexibility not only improves the working efficiency, but also reduces the production cost.
[0020] Second, the utility model discloses according to the height of required electric pole, adjustment adjusting mechanism, with extension plate and support plate snap fit connection through the clamping groove of support plate top, realize the preliminary adjustment of height, if need more delicate adjustment or fixed, can tighten bolt, ensure the close connection between support plate and extension plate, in the adjustment process, pay attention to keep the synchronism of four support plates and extension plate, to ensure that the four around two molds can obtain the uniform support, after adjustment, eight second clamping plates and with its fixed movable rod will be closely attached in the outside of two molds under the elastic force of spring in the sleeve of respective corresponding, not only provide stable support, also can prevent concrete from overflowing in the pouring process to a certain extent, make the height of mold can be flexibly adjusted according to the need, satisfy the pouring demand of different size electric pole, second clamping plate is closely attached in the outside of mold through the elastic force of spring, provide stable support for the pouring process, simultaneously, also can prevent concrete from overflowing in the pouring process to a certain extent, ensure the accuracy and safety of pouring. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is overall structure schematic diagram of the utility model;
[0022] Figure 2 It is main view structure schematic diagram of the utility model;
[0023] Figure 3 It is overall cross section structure schematic diagram of the utility model;
[0024] Figure 4 It is the utility model Figure 3 It is the enlarged structure schematic diagram of A place in the utility model.
[0025] Wherein: 1, processing mechanism;101, bottom plate;102, support leg;103, antiskid block;104, motor;105, rotating frame;106, screw;107, swivel ring;108, first clamping plate;109, mold;2, adjusting mechanism;201, support plate;202, extension plate;203, sleeve;204, spring;205, movable rod;206, second clamping plate;207, bolt. DETAILED DESCRIPTION
[0026] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0027] The utility model provides the following technical scheme:
[0028] Embodiment one
[0029] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , energy-saving and environment-friendly recycled concrete electric pole pouring mold, including processing mechanism 1, processing mechanism 1 top is provided with adjusting mechanism 2;
[0030] Processing mechanism 1 includes bottom plate 101, the bottom plate 101 bottom is fixedly connected with support leg 102, the support leg 102 bottom is fixedly connected with antiskid block 103, the bottom plate 101 bottom is fixedly connected with motor 104, the motor 104 output end is fixedly connected with rotating frame 105, the rotating frame 105 is screwed with screw rod 106 in, one end of the screw rod 106 is fixedly connected with rotating ring 107, the other end of the screw rod 106 is fixedly connected with first clamping plate 108, the first clamping plate 108 inside is provided with mould 109.
[0031] Specifically, the support leg 102 and the antiskid block 103 are provided with four, four support legs 102 and antiskid block 103 are located at the bottom of the bottom plate 101 four corners.
[0032] Specifically, the rotating frame 105 bottom and the bottom plate 101 top overlap, the rotating frame 105 top is provided with placing groove.
[0033] Specifically, the screw rod 106, rotating ring 107 and first clamping plate 108 are provided with four, four screw rods 106, rotating ring 107 and first clamping plate 108 are located at the rotating frame 105 four around, one end of the screw rod 106 fixedly connected with first clamping plate 108 penetrates rotating frame 105 and extends into rotating frame 105.
[0034] Through the technical scheme, firstly, the working area is ensured to be flat and stable, the energy-saving and environment-friendly recycled concrete pole pouring mold 109 is placed in the specified position, the four supporting legs 102 and the anti-skid blocks 103 at the bottom of the bottom plate 101 can effectively prevent the mold 109 from sliding or shifting during the work process, and the safety of the operation is ensured. According to the required diameter of the pole, the appropriate two molds 109 are correctly placed in the placing grooves opened at the top of the rotating frame 105 by the crane, and the molds 109 are located inside the four first clamping plates 108. At this time, the two molds 109 should be in a horizontal state to ensure that the poured concrete can be evenly distributed. By rotating the four rotating rings 107 in turn, the respective corresponding screw rods 106 are rotated and moved in the threaded holes in the rotating frame 105. Since the screw rods 106 are threadedly connected with the rotating frame 105, rotating the rotating ring 107 can push the screw rod 106 and the first clamping plate 108 connected therewith to approach the mold 109. When the four first clamping plates 108 come into contact with the two molds 109 and generate sufficient clamping force, the rotating ring 107 is stopped. At this time, the four screw rods 106, rotating rings 107 and first clamping plates 108 are located around the rotating frame 105, and the two molds 109 are clamped in the placing grooves opened at the top of the rotating frame 105. Then, according to the required height of the pole, the adjusting mechanism 2 is adjusted. After the adjustment is completed, the eight second clamping plates 206 will be tightly attached to the outside of the two molds 109 by the elastic force of the springs 204 corresponding thereto. After confirming that the mold 109 has been correctly installed and fixed, the internal circuit of the motor 104 is connected as the prior art, which will not be described in detail here. The motor 104 is started, and the output end of the motor 104 drives the rotating frame 105 to start rotating. While the motor 104 continues to rotate, recycled concrete is poured into the two molds 109. During the pouring process, it should be ensured that the recycled concrete is evenly distributed to avoid the generation of bubbles and voids. Since the mold 109 rotates with the rotating frame 105, the recycled concrete will be subjected to centrifugal force. This centrifugal force helps the recycled concrete to be more closely arranged in the mold 109, reducing the generation of bubbles and voids, thereby improving the quality of the pole. After pouring is completed, continue to rotate for a period of time to ensure that the recycled concrete is fully distributed and dense. The rotation time can be determined according to the solidification speed of the recycled concrete and the quality requirements of the required pole. After pouring is completed, the motor 104 is turned off, and the recycled concrete is solidified. The solidification time depends on the formula of the recycled concrete and the working environment conditions. After solidification is completed, the first clamping plate 108 and the second clamping plate 206 can be opened to loosen the clamping of the two molds 109, and the formed pole can be easily taken out. The diameter of the mold 109 can be flexibly adjusted according to the needs, meeting the pouring requirements of poles of different sizes. This flexibility not only improves the work efficiency, but also reduces the production cost.
[0035] Example two
[0036] Please refer toFigure 1 、 Figure 2 、 Figure 3 、 Figure 4 Further based on the embodiment one, the adjusting mechanism 2 comprises a support plate 201, a clamping groove is formed on the top of the support plate 201, an extension plate 202 is clamped and connected in the clamping groove, a sleeve 203 is fixedly connected to the inner side of the support plate 201 and the extension plate 202, a movable hole is formed on the inner side of the sleeve 203, a spring 204 is fixedly connected in the movable hole, an activity rod 205 is fixedly connected to one end of the spring 204, and a second clamping plate 206 is fixedly connected to the end of the activity rod 205 away from the spring 204.
[0037] Specifically, the support plate 201 and the extension plate 202 are both provided with four, the four support plates 201 are fixedly connected to the top of the rotating frame 105, and the outer side of the four support plates 201 is threadedly connected with a bolt 207.
[0038] Specifically, the sleeve 203, the spring 204, the activity rod 205 and the second clamping plate 206 are all provided with eight, and the eight sleeves 203, springs 204, activity rods 205 and second clamping plates 206 are respectively located on the inner side of the four support plates 201 and the extension plate 202.
[0039] Through the above technical scheme, according to the height of the required electric pole, the adjusting mechanism 2 is adjusted, the extension plate 202 is clamped and connected with the support plate 201 through the clamping groove on the top of the support plate 201, the preliminary adjustment of the height is realized, if more precise adjustment or fixation is required, the bolt 207 can be screwed, the close connection between the support plate 201 and the extension plate 202 is ensured, in the adjustment process, the synchronism of the four support plates 201 and the extension plate 202 is paid attention to, so that the four sides of the two molds 109 can be uniformly supported, after the adjustment is completed, the eight second clamping plates 206 and the activity rods 205 fixedly connected therewith are closely attached to the outer side of the two molds 109 through the elastic force of the springs 204 in the respective corresponding sleeves 203, not only stable support is provided, but also the overflow of the concrete in the pouring process can be prevented to a certain extent, so that the height of the mold 109 can be flexibly adjusted according to the requirements, the pouring requirements of electric poles of different sizes are met, the second clamping plate 206 is closely attached to the outer side of the mold 109 through the elastic force of the spring 204, stable support is provided for the pouring process, meanwhile, the overflow of the concrete in the pouring process can be prevented to a certain extent, the accuracy and safety of the pouring are ensured.
[0040] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits, and the scope of the appended claims and their equivalents.
Claims
1. An energy-saving and environmentally friendly recycled concrete pole casting mold, comprising a processing mechanism (1), characterized in that: An adjusting mechanism (2) is provided on the top of the processing mechanism (1); The processing mechanism (1) comprises a base plate (101), the bottom of the base plate (101) is fixedly connected to a support leg (102), the bottom of the support leg (102) is fixedly connected to an anti-sliding block (103), the bottom of the base plate (101) is fixedly connected to a motor (104), the output end of the motor (104) is fixedly connected to a rotating frame (105), the rotating frame (105) is internally threaded with a screw rod (106), one end of the screw rod (106) is fixedly connected to a rotating ring (107), the other end of the screw rod (106) is fixedly connected to a first clamping plate (108), and a mold (109) is provided inside the first clamping plate (108).
2. The energy-saving and environmentally friendly recycled concrete pole casting mold according to claim 1 is characterized in that: Four supporting legs (102) and four anti-sliding blocks (103) are provided, and the four supporting legs (102) and anti-sliding blocks (103) are respectively located at the four corners of the bottom of the base plate (101).
3. The energy-saving and environmentally friendly recycled concrete pole casting mold according to claim 1 is characterized in that: The bottom of the rotating frame (105) is overlapped with the top of the bottom plate (101), and a placement groove is opened on the top of the rotating frame (105).
4. The energy-saving and environmentally friendly recycled concrete pole casting mold according to claim 1 is characterized in that: There are four screw rods (106), four rotating rings (107) and four first clamping plates (108), and the four screw rods (106), four rotating rings (107) and four first clamping plates (108) are respectively located around the rotating frame (105). One end of the screw rod (106) fixedly connected to the first clamping plate (108) passes through the rotating frame (105) and extends into the rotating frame (105).
5. The energy-saving and environmentally friendly recycled concrete pole casting mold according to claim 1 is characterized in that: The adjustment mechanism (2) comprises a support plate (201), a slot is provided on the top of the support plate (201), an extension plate (202) is engaged and connected in the slot, a sleeve (203) is fixedly connected to the inner sides of both the support plate (201) and the extension plate (202), a movable hole is provided on the inner side of the sleeve (203), a spring (204) is fixedly connected in the movable hole, one end of the spring (204) is fixedly connected to a movable rod (205), and the end of the movable rod (205) away from the spring (204) is fixedly connected to a second clamping plate (206).
6. The energy-saving and environmentally friendly recycled concrete pole casting mold according to claim 5 is characterized by: Four support plates (201) and four extension plates (202) are provided. The four support plates (201) are respectively fixedly connected to the four sides of the top of the rotating frame (105). The outer sides of the four support plates (201) are all threadedly connected with bolts (207).
7. The energy-saving and environmentally friendly recycled concrete pole casting mold according to claim 5 is characterized by: There are eight sleeves (203), springs (204), movable rods (205) and second clamping plates (206), and the eight sleeves (203), springs (204), movable rods (205) and second clamping plates (206) are respectively located inside the four support plates (201) and the extension plate (202).