Photocuring hose folding and nesting device

The light-curing hose folding and sheathing device with a limiting structure and an adjustable connection structure solves the problems of uneven folding and incomplete sheathing in the production of light-curing hoses, achieves stable and uniform folding and efficient sheathing of the hose, and improves the convenience of storage and transportation.

CN223442900UActive Publication Date: 2025-10-17JIANGSU NEWLAIR PIPELINE TECH CO LTD
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Patent Information

Application Number
CN202422840615.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-10-17
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

During the production process of light-curing hoses, it is difficult to ensure the uniformity and regularity of folding, resulting in uneven distribution of light-curing raw materials, incomplete film coverage, increased risk of air drying, and affecting storage and transportation.

Method used

The light-curing hose folding and sheathing device adopts a limiting structure and an adjustable connection structure. It ensures uniform folding of the hose through spring-type folding and limiting operations, and uses a motor-driven collar to cover the film to achieve stable sheathing.

Benefits of technology

It improves the uniformity of hose folding and the accuracy of nesting, reduces the risk of deformation and damage, ensures the consistency of light curing effect and product quality, and reduces the defective rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photocuring hose folding and nesting device, and particularly relates to the technical field of photocuring hose production devices, the photocuring hose folding and nesting device comprises a bedplate, the lower end face of the bedplate is fixedly connected with a supporting bottom frame, one side of the upper end face of the bedplate is fixedly connected with a fixed side plate, and one side of the fixed side plate is provided with a movable side plate; a rotating roller is arranged between the movable side plate and the fixed side plate, a first forward and reverse motor is installed on the outer side wall of the fixed side plate, a lantern ring is arranged at the upper end of the movable side plate, and a limiting structure is arranged at the front end of the rotating roller. According to the hose folding device, the limiting structure is arranged, so that a hose is folded in a stable and orderly mode, the hose folding uniformity is ensured, the situations that the hose is folded irregularly and is locally too tight or too loose are avoided, the disordered folding phenomenon possibly caused by no limitation is completely eradicated, the folding consistency is ensured, and the working efficiency is improved. And the risks of deformation and damage caused by improper folding in the storage process are prevented.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of light curing hose production device, specifically relates to a light curing hose folding and sleeving device. BACKGROUND

[0002] The light curing hose is usually made of special high molecular material, and the inner layer is sprayed with light curing raw material, which can rapidly react chemically under the irradiation of specific wavelength ultraviolet light, and change from liquid to solid to realize rapid curing. The light curing hose is widely used in many fields. In the pipeline repair field, it can enter the inside of the pipeline to be repaired through pulling or turning, and then solidify under the irradiation of ultraviolet light to form a new pipeline lining closely combined with the original pipeline, thereby realizing rapid and efficient repair of the pipeline. In other fields such as cable protection and industrial transportation, the light curing hose is also favored for its unique performance.

[0003] At present, in the production process of light curing hose, light curing raw material is usually sprayed on the inner layer of the light curing hose, and then the light curing hose is folded, and then a transparent film is covered on the outside to prevent the light curing raw material from being dried by the wind. Due to the long length of the hose, the length varies from several dozen meters to hundreds of meters, it is difficult to ensure the uniformity and regularity of folding during folding. Due to the length limitation, it is difficult to ensure the uniformity of folding on the entire hose length. Not only will some areas be folded too tightly, affecting the uniformity of light curing raw material distribution, but also some areas will be folded too loosely, which is not conducive to subsequent storage and transportation. Secondly, when covering the transparent film on the long hose, the film is difficult to completely adhere to the surface of the hose, and bubbles, wrinkles and other situations are easy to occur, which reduces the protection effect of the light curing raw material and increases the risk of drying of the raw material. Therefore, a light curing hose folding and sleeving device is proposed. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a light curing hose folding and sleeving device to solve the above-mentioned deficiencies in the art.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a light curing hose folding and sleeving device, comprising a table plate, the lower end surface of the table plate is fixedly connected with a supporting chassis, and the upper end surface of the table plate is fixedly connected with a fixed side plate on one side, one side of the fixed side plate is provided with a movable side plate, a rotating roller is arranged between the movable side plate and the fixed side plate, a first forward and reverse motor is installed on the outer wall of the fixed side plate, and a sleeve ring is arranged on the upper end of the movable side plate.

[0006] Further, the front end of the rotating roller is provided with a limiting structure, the limiting structure comprises a connecting column fixedly connected to the upper end face of the table plate and located at one side of the movable side plate, a second lead screw is connected between the connecting column and the fixed side plate, a moving block is threadedly connected to the outside of the second lead screw, a through ring is fixedly connected to the outer wall of the moving block, a second connecting shaft is fixedly connected to the end of the second lead screw close to the fixed side plate, and the second connecting shaft is inserted into the cavity reserved and opened in the inner wall of the fixed side plate.

[0007] The end of the rotating roller close to the fixed side plate is fixedly connected with a first connecting shaft, the outer surface of the first connecting shaft and the second connecting shaft is provided with a belt, and the end of the first connecting shaft away from the rotating roller is connected with the output end of the first reversible motor through the fixed side plate.

[0008] Through the above technical scheme:

[0009] Before folding, first thread one end of the hose through the through ring on the outer wall of the moving block, and then wind it on the rotating roller, then drive the rotating roller to rotate by the first reversible motor, so as to realize the spring folding of the hose. The spring folding can occupy smaller space when storing and transporting the hose, improve the space utilization, especially for the hose with long length, this folding method can compress the hose into a more compact form, which is convenient for carrying and storing. On the other hand, the spring folding can protect the hose to a certain extent, because the hose is folded in a spiral shape, the pressure between each part is relatively uniform, reducing the risk of damage caused by excessive local extrusion. Moreover, when unfolded for use, the spring folded hose can be unfolded more smoothly, without serious twisting or knotting. When folding, the second connecting shaft connected by the belt and the first connecting shaft rotate at the same time, driving the second lead screw to rotate. At this time, the moving block moves from one end of the second lead screw to the other end. This operation can limit the folding of the hose, ensure that the hose is folded in a stable and orderly manner, avoid chaotic folding due to lack of limitation, make the folding more uniform, provide great convenience for subsequent storage, transportation and use, and ensure the consistency of folding. In addition, the limiting function reduces unnecessary adjustment and correction time.

[0010] Preferably, one side of the movable side plate is provided with an adjustable connecting structure, the adjustable connecting structure comprises a fixed plate fixedly connected to a bearing seat on one side of the outer wall of the support frame, an activity plate is inserted into a plate slot reserved and opened in the inside of the fixed plate, a threaded plate is fixedly connected to the inner wall of the activity plate, and a threaded rod is threadedly connected in the threaded groove of the threaded plate.

[0011] Preferably, the lower end of the threaded rod is connected with a second reversible motor, the second reversible motor is installed in the plate groove reserved in the fixed plate, and the upper end face of the table plate is provided with a through groove for the descending penetration of the movable side plate.

[0012] Preferably, the sleeve ring is provided with a transverse moving assembly, the transverse moving assembly comprises a third reversible motor installed on the outer wall of the movable plate, the output end of the third reversible motor is connected with a first lead screw, and the end of the first lead screw away from the third reversible motor is movably connected with a supporting block.

[0013] Preferably, the outer thread of the first lead screw is connected with a sliding block, the lower end face of the sliding block is fixedly connected with the sleeve ring, the outer side of the sleeve ring is inserted with a vertical plate, and the lower end face of the vertical plate is fixedly connected with the movable side plate.

[0014] Preferably, two supporting columns are symmetrically connected on the bearing seat on the other side of the outer wall of the supporting base, and the two supporting columns are movably connected with the supporting block through a sliding rail.

[0015] Through the above technical scheme:

[0016] After the folding is completed, the second reversible motor is driven to rotate the threaded rod, at this time, the threaded plate is screwed with the threaded rod, the movable plate is driven to descend, and at the same time, the sleeve ring also descends, the movable side plate connected through the vertical plate penetrates the through groove and descends to the lower end of the table plate, at this time, the center point of the sleeve ring and the center point of the rotating roller are on the same horizontal line, then one end of the film sleeve is clamped on the protruding end of the sleeve ring, the third reversible motor is driven to rotate the second lead screw, so that the moving block is transversely moved from one end of the second lead screw to the other end, the film sleeve is quickly and accurately covered on the hose, and the accuracy of the sleeving operation is ensured, and the sleeving failure or incomplete situation due to position deviation is avoided.

[0017] In summary, after the sleeved and folded hose is taken out, the sleeve ring, the movable side plate and the moving block are restored to the original position in reverse driving according to the above operation, so that the subsequent folding and sleeving operation of the hose can be continued.

[0018] In the above technical scheme, the technical effects and advantages of the utility model are provided:

[0019] 1、By setting the limiting structure, the hose folding process can play a limiting role, so that the hose is folded in a stable and orderly manner, ensuring the uniformity of the hose folding, avoiding the irregular folding, local over-tightening or over-looseness of the hose, eliminating the chaotic folding phenomenon that may occur due to no limit, ensuring the consistency of folding, preventing the risk of deformation and damage due to improper folding during storage, at the same time, uniform folding also ensures the uniform distribution of photocuring raw materials in the hose, which can ensure the consistency and reliability of photocuring effect, secondly, the limiting effect reduces unnecessary adjustment and correction time, making the hose folding smooth and efficient, and the hose folding work can be completed in a short time;

[0020] 2、By setting the adjusting type connecting structure, the film sleeve is accurately covered on the hose after folding, ensuring the accuracy of the sleeve operation, avoiding the sleeve failure or incomplete situation due to position deviation, and compared with the traditional sleeve method, the automatic operation can strictly follow the preset program, not affected by human factors, improving the consistency and reliability of the sleeve, thereby ensuring the stability of product quality and reducing the rate of defective products, secondly, the uniform covering of the film sleeve on the hose can also be achieved, avoiding the phenomenon of film wrinkles, bubbles or incomplete covering, ensuring the effective protection of photocuring raw materials and preventing them from being dried by the wind. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.

[0022] Figure 1 It is one of the overall structure schematic diagram of the present application;

[0023] Figure 2 It is the second overall structure schematic diagram of the present application;

[0024] Figure 3 It is the fixed side plate cutaway schematic diagram of the present application;

[0025] Figure 4 It is the adjusting type connecting structure schematic diagram of the present application;

[0026] Figure 5 It is the driving assembly enlarged schematic diagram of the present application.

[0027] EXPLANATION OF REFERENCE NUMERALS:

[0028] 1, platform; 2, support chassis; 3, fixed side plate; 4, movable side plate; 5, rotating roller; 6, first reversible motor; 7, adjustable connecting structure; 71, fixed plate; 72, movable plate; 73, second reversible motor; 74, threaded rod; 75, threaded plate; 76, through slot; 8, collar; 9, transverse moving assembly; 91, third reversible motor; 92, first screw; 93, support block; 94, sliding block; 95, vertical plate; 10, limiting structure; 101, connecting column; 102, second screw; 103, second connecting shaft; 104, moving block; 105, through ring; 11, first connecting shaft; 12, belt; 13, support column. DETAILED DESCRIPTION

[0029] In order to make the technical personnel in the field better understand the technical scheme of the utility model, the utility model will be further described in detail below with the help of the drawings.

[0030] The utility model provides a kind of light-cured hose folding sleeve material device as Figures 1-5 As shown in the figure, it comprises:

[0031] Platform 1, the lower end surface of platform 1 is fixedly connected with support chassis 2, and the upper end surface of platform 1 is fixedly connected with fixed side plate 3 on one side, one side of fixed side plate 3 is provided with movable side plate 4, rotating roller 5 is arranged between movable side plate 4 and fixed side plate 3, first reversible motor 6 is installed on the outer side wall of fixed side plate 3, and collar 8 is arranged on the upper end of movable side plate 4.

[0032] Further, as shown in Figure 2 、 Figure 3 And Figure 5 , the front end of rotating roller 5 is provided with limiting structure 10, limiting structure 10 includes connecting column 101 fixedly connected to the upper end surface of platform 1 and located on one side of movable side plate 4, second screw 102 is connected between connecting column 101 and fixed side plate 3, moving block 104 is threadedly connected to the outside of second screw 102, through ring 105 is fixedly connected to the outer wall of moving block 104, second connecting shaft 103 is fixedly connected to the end of second screw 102 close to fixed side plate 3, and second connecting shaft 103 is inserted into the cavity reserved and opened in the inner wall of fixed side plate 3.

[0033] The end of rotating roller 5 close to fixed side plate 3 is fixedly connected with first connecting shaft 11, and the outer wall of first connecting shaft 11 and second connecting shaft 103 is provided with belt 12, and the end of first connecting shaft 11 away from rotating roller 5 is connected with the output end of first reversible motor 6 through fixed side plate 3.

[0034] Through the above technical scheme:

[0035] Before folding, first pass one end of the hose through the ring 105 on the outer wall of the moving block 104 and finally wrap it around the rotating roller 5. Then, the first forward and reverse motor 6 drives the first connecting shaft 11 to rotate and drives the rotating roller 5 to rotate, so as to roll the hose into a spring-type fold. The spring-type folding can make the hose occupy less space during storage and transportation, thereby improving space utilization. Especially for hoses with longer lengths, this folding method can compress the hose into a more compact shape, which is convenient for handling and storage. On the other hand, the spring-type folding can protect the hose to a certain extent. Since the hose is spirally folded, the pressure between the parts is relatively uniform, reducing the risk of damage caused by local excessive extrusion. Moreover, when unfolded for use, the spring-loaded folding hose can be unfolded relatively smoothly without serious twisting or tangling. When folded, the second connecting shaft 103 connected by the belt 12 rotates simultaneously with the first connecting shaft 11, driving the second screw rod 102 to rotate. At this time, the moving block 104 moves from one end of the second screw rod 102 to the other end. This operation can play a limiting role in the folding process of the hose, ensuring that the hose is folded in a stable and orderly manner, avoiding the chaotic folding that may occur due to unlimited restrictions, making the folding more uniform, providing great convenience for subsequent storage, transportation and use, and ensuring the consistency of folding. Secondly, the limiting effect reduces unnecessary adjustment and error correction time.

[0036] The utility model provides Figures 1-4 The light-curing hose folding and sheathing device shown in the figure has an adjustable connecting structure 7 on one side of the movable side panel 4, and the adjustable connecting structure 7 includes a fixed plate 71 fixedly connected to a bearing seat on one side of the outer wall of the supporting base 2, and a movable plate 72 is inserted into a plate groove reserved inside the fixed plate 71, and a threaded plate 75 is fixedly connected to the inner wall of the movable plate 72, and a threaded rod 74 is threadedly connected in the thread groove of the threaded plate 75.

[0037] The lower end of the threaded rod 74 is connected to the second forward and reverse motor 73, which is installed in a plate groove reserved inside the fixed plate 71. The upper end surface of the table 1 is provided with a through groove 76 for the movable side plate 4 to descend and pass through.

[0038] A lateral movement assembly 9 is provided on the ring 8, and the lateral movement assembly 9 includes a third forward and reverse motor 91 installed on the outer wall of the movable plate 72. The output end of the third forward and reverse motor 91 is connected to a first screw rod 92, and the end of the first screw rod 92 away from the third forward and reverse motor 91 is movably connected to a support block 93.

[0039] The outer surface of the first screw rod 92 is connected to a slider 94 by a thread, the lower end surface of the slider 94 is fixedly connected to the collar 8 , the outer side of the collar 8 is plugged with a vertical plate 95 , the lower end surface of the vertical plate 95 is fixedly connected to the movable side plate 4 .

[0040] Further, seeFigure 2 As shown, two support columns 13 are symmetrically connected to the bearing seat on the other side of the outer wall of the support base 2, and the two support columns 13 are movably connected to the support block 93 through a slide rail.

[0041] Through the above technical solution:

[0042] After folding is completed, the threaded rod 74 is driven to rotate by the second forward and reverse motor 73. At this time, the threaded plate 75 is threadedly matched with the threaded rod 74 to drive the movable plate 72 to descend. While descending, the ring 8 also descends, driving the movable side plate 4 connected by the vertical plate 95 to pass through the through slot 76 and descend to the lower end of the table 1. At this time, the center point of the ring 8 and the center point of the rotating roller 5 are on the same horizontal line. Then one end of the film sleeve is clamped on the protruding end of the ring 8, and the second screw rod 102 is driven to rotate by the third forward and reverse motor 91, so that the moving block 104 moves horizontally from one end of the second screw rod 102 to the other end, quickly and accurately covering the film sleeve on the hose, ensuring the accuracy of the sleeve operation and avoiding the failure or incompleteness of the sleeve due to position deviation.

[0043] In summary, after removing the sheathing and folding the hose, reverse driving is performed according to the above operation to restore the collar 8, the movable side plate 4 and the moving block 104 to their original positions, so as to facilitate the subsequent folding and sheathing operation of the hose.

[0044] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A light-curing hose folding and sheathing device, characterized in that: include: A table (1), wherein the lower end surface of the table (1) is fixedly connected to a supporting base frame (2), and one side of the upper end surface of the table (1) is fixedly connected to a fixed side plate (3), a movable side plate (4) is provided on one side of the fixed side plate (3), a rotating roller (5) is provided between the movable side plate (4) and the fixed side plate (3), a first forward and reverse motor (6) is installed on the outer side wall of the fixed side plate (3), and a collar (8) is provided on the upper end of the movable side plate (4); The front end of the rotating roller (5) is provided with a limiting structure (10), and the limiting structure (10) includes a connecting column (101) fixedly connected to the upper end surface of the table (1) and located on one side of the movable side plate (4), a second screw rod (102) is connected between the connecting column (101) and the fixed side plate (3), the external thread of the second screw rod (102) is connected to a moving block (104), the outer wall of the moving block (104) is fixedly connected to a through ring (105), and the end of the second screw rod (102) close to the fixed side plate (3) is fixedly connected to a second connecting shaft (103), and the second connecting shaft (103) is inserted into a cavity reserved on the inner wall of the fixed side plate (3).

2. The light-curing hose folding and sheathing device according to claim 1, characterized in that: The end of the rotating roller (5) close to the fixed side plate (3) is fixedly connected to a first connecting shaft (11); a belt (12) is sleeved on the recessed portion of the outer wall of the first connecting shaft (11) and the second connecting shaft (103); the end of the first connecting shaft (11) away from the rotating roller (5) passes through the fixed side plate (3) and is connected to the output end of the first forward and reverse motor (6).

3. The light-curing hose folding and sheathing device according to claim 1, characterized in that: An adjustable connection structure (7) is provided on one side of the movable side plate (4), and the adjustable connection structure (7) includes a fixed plate (71) fixedly connected to a bearing seat on one side of the outer wall of the supporting base frame (2), a movable plate (72) is inserted into a plate groove reserved inside the fixed plate (71), and a threaded plate (75) is fixedly connected to the inner wall of the movable plate (72), and a threaded rod (74) is threadedly connected in the thread groove of the threaded plate (75).

4. The light-curing hose folding and sheathing device according to claim 3, characterized in that: The lower end of the threaded rod (74) is connected to a second forward and reverse motor (73), which is installed in a plate groove reserved inside the fixed plate (71). The upper end surface of the table (1) is provided with a through groove (76) for the movable side plate (4) to descend and pass through.

5. The light-curing hose folding and sheathing device according to claim 1, characterized in that: The collar (8) is provided with a transverse movement assembly (9), and the transverse movement assembly (9) includes a third forward and reverse motor (91) mounted on the outer wall of the movable plate (72), an output end of the third forward and reverse motor (91) is connected to a first screw rod (92), and an end of the first screw rod (92) away from the third forward and reverse motor (91) is movably connected to a support block (93).

6. The light-curing hose folding and sheathing device according to claim 5, characterized in that: The external thread of the first screw rod (92) is connected to a slider (94), the lower end surface of the slider (94) is fixedly connected to the collar (8), the outer side of the collar (8) is plugged with a vertical plate (95), and the lower end surface of the vertical plate (95) is fixedly connected to the movable side plate (4).

7. The light-curing hose folding and sheathing device according to claim 1, characterized in that: Two support columns (13) are symmetrically connected to the bearing seat on the other side of the outer wall of the support base (2), and the two support columns (13) are movably connected to the support block (93) through a slide rail.