Weighing and packaging device for color concentrate dye processing
By designing an integrated colorant and dye processing device, a rotating ring plate is driven by the meshing of a drive worm and a worm wheel. Combined with the coordinated work of a motor and a cylinder, the weighing, filling, and packaging of colorant and dye tanks are realized simultaneously. This solves the problems of large space occupation and low efficiency of existing devices, improves processing efficiency, and reduces intermediate conveying steps.
Patent Information
- Application Number
- CN202422737657.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-11
AI Technical Summary
Existing colorant and dye processing weighing and packaging devices occupy a large space and require step-by-step conveying, resulting in low processing efficiency.
A device was designed that includes a lower support platform, a rotating ring plate, a weighing sensor, a filling unit, and a packaging unit. The rotating ring plate is driven to rotate by the meshing of a worm gear and a worm wheel. Combined with the coordinated work of the motors and cylinders of the filling and packaging units, the weighing, filling, and packaging of the colorant and dye tanks are realized simultaneously.
It realizes the integration of the weighing, filling and sealing process of colorant and dye tanks, reduces intermediate transportation steps, improves processing efficiency, and avoids splashing and wall adhesion of colorant and dye.
Smart Images
Figure CN223443861U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the related field of color concentrate dye processing, in particular to a weighing and packaging device for color concentrate dye processing. BACKGROUND
[0002] Metal complex dye is also called transparent dye, commonly known as color concentrate or color powder, which is a kind of dye that can be dissolved by solvent, and has excellent compatibility with various resins, so its application range is very wide. Product characteristics: due to the particularity of the complex structure of metal complex dye, it is different from general organic pigments and traditional azo dyes, so it has higher gloss and transparency, better weather resistance and stronger fastness; compared with inorganic pigments, metal complex dyes have the characteristics of easy dispersion, easy penetration, easy coloring, bright color, good transparent effect.
[0003] After the color concentrate dye processing is completed, it needs to be weighed, filled and packaged into standard products for factory sales; but the current weighing and packaging device occupies a large space, needs to be transported step by step, which is not conducive to the processing efficiency of the whole device. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a weighing and packaging device for color concentrate dye processing to solve the problem of the current weighing and packaging device occupying a large space, needing to be transported step by step, which is not conducive to the processing efficiency of the whole device in the above background technology.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: a weighing and packaging device for color concentrate dye processing, comprising a lower supporting table, a lower partition plate is integrally connected to the lower end inside the lower supporting table, and a middle partition plate is integrally connected to the upper end inside the lower supporting table;
[0006] The driving cavity is formed between the lower partition plate and the middle partition plate inside the lower supporting table, the rotation cavity is formed along the upper end of the middle partition plate inside the lower supporting table, the middle column is integrally connected to the middle of the upper end of the lower partition plate, and the middle column extends upward to the inside of the rotation cavity;
[0007] The lower rotating ring plate is rotatably connected to the upper end of the middle partition plate, the rotating ring pipe is integrally connected to the lower end inside the lower rotating ring plate, the rotating ring pipe is located outside the middle column and rotates along the middle column, the outer worm gear ring is fixed to the outside of the part of the driving cavity inside the rotating ring pipe, the first driving motor is installed on the upper end of the lower partition plate, the driving worm is installed on the output shaft end of the first driving motor, the driving worm is engaged with the outer worm gear ring, the weighing sensor is annularly installed on the upper end of the lower rotating ring plate, and the fixed half ring is fixed to the inner end of the weighing sensor on the upper end of the lower rotating ring plate.
[0008] A first driving cylinder is installed in the middle of the upper end of the intermediate column, and a discharge driving plate is fixed to the output rod end of the first driving cylinder. A discharge trough is provided at the upper end of one side of the lower supporting platform, and a loading trough is provided at the upper end of the front end of the lower supporting platform. The loading trough and the discharge trough are connected to the rotary chamber.
[0009] A filling unit is provided at one side of the upper end of the lower supporting platform, and a packaging unit is provided at the rear end of the upper end of the lower supporting platform.
[0010] Preferably, the filling unit includes a first support column and a first support plate, the first support column is fixed to one side of the upper end of the lower support platform, the first support plate is fixed to the upper end of the first support column and the inner side of the outside of the first support column, the first support plate at the upper end extends inward, and a second drive motor is installed on the inner side of the upper end of the first support plate at the upper end, and a threaded rod is installed between the two first support plates along the output shaft end of the second drive motor, and a sliding block is connected to the outer thread of the threaded rod.
[0011] Preferably, a Z-shaped connecting block is fixed to the inner side of the sliding block, a lower fixing block is fixed to the other end of the Z-shaped connecting block, and a filling head is installed at the lower end of the lower fixing block.
[0012] Preferably, a connecting hose is installed at the upper end of the lower fixed block, and the connecting hose is connected to the filling head through a pipeline. A color essence dye delivery pipe is installed at the upper end of the connecting hose, and the color essence dye delivery pipe is fixed inside the upper fixed block, and the upper fixed block is fixed to the inner side of the first support plate at the upper end.
[0013] Preferably, the packaging unit includes a second support column and a second support plate, the second support column is fixed at the oblique rear of the upper end of the lower support platform, the second support plate is fixed at the upper end of the second support column and extends to the rear of the upper end of the lower support platform, a third drive motor is installed at the upper end of the second support plate along the rear of the upper end of the lower support platform, and a rotating plate is fixed at the lower end of the second support plate along the output shaft end of the third drive motor.
[0014] Preferably, a second driving cylinder is installed at the rear end of the upper end of the rotating plate, and a pressure block is fixed along the output rod end of the second driving cylinder at the lower end of the rotating plate.
[0015] Preferably, a third driving cylinder is installed at the front end of the upper end of the rotating plate, a connecting bracket is fixed to the lower end of the rotating plate along the output rod end of the third driving cylinder, and a clamping assembly is provided at the lower end of the connecting bracket.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] 1. In the utility model, the color concentrate tank body is conveyed from the feeding groove by the external driving unit and is limited by the fixed half ring; the first driving motor drives the driving worm to rotate, drives the lower rotating ring plate to rotate through the meshing connection of the driving worm and the external worm gear ring, and the color concentrate tank body is driven to rotate; the filling unit fills, the clamping assembly closes the cover and opens to make the cover be placed on the upper end of the color concentrate tank body, the briquetting makes the cover be pressed to the color concentrate tank body, the intermediate conveying procedure is simplified, the three-part structure forms a whole and cooperates with each other; and the three-part structure can be operated simultaneously, saves the intermediate processing time, and solves the problems that the current weighing and packaging device occupies large space, needs to be conveyed step by step, and is not conducive to the processing efficiency of the whole device.
[0018] 2. In the utility model, the second driving motor drives the threaded rod to rotate before the filling unit fills, drives the sliding block to move downwards to the lower end inside the color concentrate tank body, the external conveying pump conveys the color concentrate from the color concentrate conveying pipe into the color concentrate tank body through the filling head, with the filling, the second driving motor drives the threaded rod to rotate reversely, drives the sliding block to move upwards until the content inside the color concentrate tank body reaches the standard. In this process, the distance between the filling head and the upper end surface of the color concentrate can be maintained within a stable range, the possibility of the color concentrate splashing upwards is reduced, and the wall hanging in the filling process is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a front view of a weighing and packaging device for color concentrate processing of the utility model;
[0020] Figure 2 It is a side view of a packaging unit of a weighing and packaging device for color concentrate processing of the utility model;
[0021] Figure 3 It is a sectional view of a lower supporting table of a weighing and packaging device for color concentrate processing of the utility model;
[0022] Figure 4 It is a top view of a lower supporting table of a weighing and packaging device for color concentrate processing of the utility model.
[0023] In the figure: 1, lower support platform; 2, lower partition; 3, intermediate partition; 4, drive cavity; 5, rotary cavity; 6, discharge chute; 7, intermediate column; 8, first drive cylinder; 9, discharge drive plate; 10, lower rotary ring plate; 11, fixed half ring; 12, weighing sensor; 13, outer worm gear ring; 14, first drive motor; 15, drive worm; 16, feeding chute; 17, filling unit; 18, first support column; 19, first support plate; 20, second drive motor; 21, threaded rod; 22, sliding block; 23, Z-shaped connecting block; 24, lower fixed block; 25, filling head; 26, connecting hose; 27, upper fixed block; 28, color concentrate conveying pipe; 29, packaging unit; 30, second support column; 31, second support plate; 32, third drive motor; 33, rotary plate; 34, second drive cylinder; 35, pressing block; 36, third drive cylinder; 37, connecting bracket; 38, clamping assembly. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0025] Please refer to Figures 1-4 An embodiment provided by the utility model: a weighing and packaging device for color concentrate processing, comprising a lower support platform 1, the lower support platform 1 is integrally connected with a lower partition 2 at the lower end inside, and integrally connected with an intermediate partition 3 at the upper end inside;
[0026] A drive cavity 4 is formed between the lower partition 2 and the intermediate partition 3 inside the lower support platform 1, a rotary cavity 5 is formed along the upper end of the intermediate partition 3 inside the lower support platform 1, and an intermediate column 7 is integrally connected to the middle of the upper end of the lower partition 2 and extends upward to the inside of the rotary cavity 5;
[0027] A lower rotary ring plate 10 is rotatably connected to the upper end of the intermediate partition 3, a rotary ring pipe is integrally connected to the lower end of the lower rotary ring plate 10, the rotary ring pipe is located outside the intermediate column 7 and rotates along the intermediate column 7, an outer worm gear ring 13 is fixed to the outside of the part of the rotary ring pipe located inside the drive cavity 4, a first drive motor 14 is installed at the upper end of the lower partition 2, a drive worm 15 is installed at the output shaft end of the first drive motor 14, the drive worm 15 is engaged with the outer worm gear ring 13, a weighing sensor 12 is annularly installed at the upper end of the lower rotary ring plate 10, the weighing sensor 12 mainly senses weight and sends signals, so that the quantitative feeding realizes the weighing function, and a fixed half ring 11 is fixed to the inner end of the weighing sensor 12 at the upper end of the lower rotary ring plate 10;
[0028] The first driving cylinder 8 is arranged on the middle of the upper end of the middle column 7, the output rod end of the first driving cylinder 8 is fixed with a discharging driving plate 9, the upper end of one side of the lower supporting table 1 is provided with a discharging groove 6, the upper end of the front end of the lower supporting table 1 is provided with a feeding groove 16, the feeding groove 16 and the discharging groove 6 are communicated with the rotating cavity 5.
[0029] The peripheral driving unit enters the color concentrate tank body from the feeding groove 16 and is limited by the fixed half ring 11; the first driving motor 14 drives the driving worm 15 to rotate, drives the lower rotating ring plate 10 to rotate through the meshing connection of the driving worm 15 and the outer worm gear ring 13, and the color concentrate tank body is driven to rotate.
[0030] The filling unit 17 is arranged on one side of the upper end of the lower supporting table 1, the filling unit 17 comprises a first supporting column 18 and a first supporting plate 19, the first supporting column 18 is fixed on one side of the upper end of the lower supporting table 1, the first supporting plate 19 is fixed on the upper end of the first supporting column 18 and the inner side outside the first supporting column 18, the upper end first supporting plate 19 extends to the inner side, the upper end of the upper end first supporting plate 19 is arranged with the second driving motor 20, the threaded rod 21 is arranged along the output shaft end of the second driving motor 20 between the two first supporting plates 19, the threaded rod 21 is arranged with a limiting sliding rod on one side, the threaded rod 21 is arranged with the sliding block 22 outside the threaded rod 21, the sliding block 22 is limited to slide along the limiting sliding rod, the inner side of the sliding block 22 is fixed with the Z-shaped connecting block 23, the other end of the Z-shaped connecting block 23 is fixed with the lower fixed block 24, the lower end of the lower fixed block 24 is arranged with the filling head 25, the upper end of the lower fixed block 24 is arranged with the connecting hose 26, the connecting hose 26 and the filling head 25 are communicated through the pipeline, the upper end of the connecting hose 26 is arranged with the color concentrate conveying pipe 28, the color concentrate conveying pipe 28 is fixed in the inner side of the upper fixed block 27, and the upper fixed block 27 is fixed on the inner side of the upper end first supporting plate 19.
[0031] The second driving motor 20 drives the threaded rod 21 to rotate, drives the sliding block 22 to move downwards to the lower end inside the color concentrate tank body, and the peripheral conveying pump conveys the color concentrate from the color concentrate conveying pipe 28 into the color concentrate tank body through the filling head 25, and with the filling, the second driving motor 20 drives the threaded rod 21 to reverse rotation, drives the sliding block 22 to move upwards until the content in the color concentrate tank body reaches the standard.
[0032] The packaging unit 29 is arranged on the rear end of the upper end of the lower supporting table 1, the packaging unit 29 comprises a second supporting column 30 and a second supporting plate 31, the second supporting column 30 is fixed on the oblique rear end of the upper end of the lower supporting table 1, the second supporting plate 31 is fixed on the upper end of the second supporting column 30 and extends to the rear end of the upper end of the lower supporting table 1, the third driving motor 32 is arranged on the upper end of the second supporting plate 31 along the rear end of the upper end of the lower supporting table 1, and the rotating plate 33 is fixed on the lower end of the second supporting plate 31 along the output shaft end of the third driving motor 32.
[0033] The rear end of the upper end of the rotating plate 33 is provided with a second driving cylinder 34, and the lower end of the rotating plate 33 is fixed with a pressing block 35 along the output rod end of the second driving cylinder 34; the front end of the upper end of the rotating plate 33 is provided with a third driving cylinder 36, and the lower end of the rotating plate 33 is fixed with a connecting bracket 37 along the output rod end of the third driving cylinder 36, and the lower end of the connecting bracket 37 is provided with a clamping assembly 38.
[0034] The clamping assembly 38 is formed by a motor, a fixed seat, a threaded rod, a threaded sleeve and a linkage rod in the figure, and can also be in the form of a cylinder, a fixed seat and a linkage rod, or other clamping cooperation structures.
[0035] Under the driving of the first driving motor 14, the color concentrate dye is driven to rotate to the packaging unit 29 position for packaging. During the conveying process, the third driving motor 32 drives the rotating plate 33 to rotate, so that the clamping assembly 38 rotates to the rear, the clamping assembly 38 is moved downward through the action of the third driving cylinder 36, and the cover is clamped through the clamping assembly 38; the third driving cylinder 36 drives the clamping assembly 38 to move upward, the third driving motor 32 drives the rotating plate 33 to rotate, the third driving cylinder 36 moves downward, and the clamping assembly 38 is opened, so that the cover is placed on the upper end of the color concentrate dye tank body, the third driving motor 32 drives the rotating plate 33 to rotate, the second driving cylinder 34 drives the pressing block 35 to move downward, and the pressing block 35 presses the cover to the color concentrate dye tank body.
[0036] The filling of the filling unit 17, the pressing of the pressing block 35 and the movement of the clamping assembly 38 to clamp the cover are carried out at the same time.
[0037] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A weighing and packaging device for color concentrate dye processing, comprising a lower support platform (1), a lower partition (2) integrally connected to the lower end of the lower support platform (1), and a middle partition (3) integrally connected to the upper end of the lower support platform (1); Its characteristics are: A driving chamber (4) is formed inside the lower supporting platform (1) along the lower partition (2) and the middle partition (3), a rotation chamber (5) is formed inside the lower supporting platform (1) along the upper end of the middle partition (3), and an intermediate column (7) is integrally connected to the middle of the upper end of the lower partition (2), and the intermediate column (7) extends upward to the inside of the rotation chamber (5); The upper end of the middle partition (3) is rotatably connected to a lower rotating ring plate (10), and the inner end of the lower end of the lower rotating ring plate (10) is integrally connected to a rotating ring tube, which is located outside the middle column (7) and rotates along the middle column (7). The rotating ring tube is located outside the inner part of the driving chamber (4) and is fixed with an outer worm ring (13). The upper end of the lower partition (2) is equipped with a first driving motor (14), and the output shaft end of the first driving motor (14) is equipped with a driving worm (15), which is engaged with the outer worm ring (13). The upper end of the lower rotating ring plate (10) is equipped with a weighing sensor (12) in an annular array, and the upper end of the lower rotating ring plate (10) is fixed with a fixed half ring (11) along the inner end of the weighing sensor (12); A first driving cylinder (8) is installed in the middle of the upper end of the intermediate column (7), and a discharge driving plate (9) is fixed to the output rod end of the first driving cylinder (8). A discharge trough (6) is provided at the upper end of one side of the lower supporting platform (1), and a loading trough (16) is provided at the upper end of the front end of the lower supporting platform (1). The loading trough (16) and the discharge trough (6) are connected to the rotary chamber (5); A filling unit (17) is provided on one side of the upper end of the lower support platform (1), and a packaging unit (29) is provided on the rear end of the upper end of the lower support platform (1).
2. The weighing and packaging device for color concentrate dye processing according to claim 1, characterized in that: The filling unit (17) includes a first support column (18) and a first support plate (19), the first support column (18) is fixed to one side of the upper end of the lower support platform (1), the first support plate (19) is fixed to the upper end of the first support column (18) and the inner side of the outer portion of the first support column (18), the first support plate (19) at the upper end extends inward, a second drive motor (20) is installed on the inner side of the upper end of the first support plate (19), a threaded rod (21) is installed between the two first support plates (19) along the output shaft end of the second drive motor (20), and the outer portion of the threaded rod (21) is threadedly connected to a sliding block (22).
3. The weighing and packaging device for color concentrate dye processing according to claim 2, characterized in that: A Z-shaped connecting block (23) is fixed inside the sliding block (22), a lower fixing block (24) is fixed to the other end of the Z-shaped connecting block (23), and a filling head (25) is installed at the lower end of the lower fixing block (24).
4. The weighing and packaging device for color concentrate dye processing according to claim 3, characterized in that: A connecting hose (26) is installed at the upper end of the lower fixed block (24), and the connecting hose (26) is connected to the filling head (25) through a pipeline. A color concentrate dye delivery pipe (28) is installed at the upper end of the connecting hose (26), and the color concentrate dye delivery pipe (28) is fixed inside the upper fixed block (27). The upper fixed block (27) is fixed to the inner side of the first support plate (19) at the upper end.
5. The weighing and packaging device for color concentrate dye processing according to claim 1, characterized in that: The packaging unit (29) comprises a second support column (30) and a second support plate (31), wherein the second support column (30) is fixed at an oblique rear portion of the upper end of the lower support platform (1), and the second support plate (31) is fixed at an upper end of the second support column (30) and extends to the rear portion of the upper end of the lower support platform (1), a third drive motor (32) is mounted at an upper end of the second support plate (31) along the rear portion of the upper end of the lower support platform (1), and a rotating plate (33) is fixed at a lower end of the second support plate (31) along an output shaft end of the third drive motor (32).
6. The weighing and packaging device for color concentrate dye processing according to claim 5, characterized in that: A second driving cylinder (34) is installed at the rear end of the upper end of the rotating plate (33), and a pressing block (35) is fixed at the lower end of the rotating plate (33) along the output rod end of the second driving cylinder (34).
7. The weighing and packaging device for color concentrate dye processing according to claim 6, characterized in that: A third driving cylinder (36) is installed at the front end of the upper end of the rotating plate (33), a connecting bracket (37) is fixed at the lower end of the rotating plate (33) along the output rod end of the third driving cylinder (36), and a clamping assembly (38) is provided at the lower end of the connecting bracket (37).