Device for unblocking coal bunker
By installing a drive motor and a bunker wall cleaning mechanism in the coal bunker and using a scraper to automatically remove sticky coal, the problem of sticky coal and coal blockage in traditional coal bunkers is solved, automatic blockage removal is achieved, energy consumption and safety hazards are reduced, and transportation efficiency is improved.
Patent Information
- Application Number
- CN202423105218.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Traditional coal bunkers are prone to coal sticking, coal blockage and are difficult to clear. Existing air cannons are not very effective in clearing blockages, and manual clearing is labor-intensive and poses many safety hazards.
A coal bunker blockage removal device is designed, which includes a drive motor, a transmission mechanism and a bunker wall sticking removal mechanism. The movable ring and scraper are used to perform circumferential movement on the inner wall of the variable diameter cone section to automatically remove sticky coal and avoid coal accumulation and blockage.
It realizes automatic active blockage clearing, reduces energy consumption and labor intensity of workers, improves transportation smoothness and full load output of downstream equipment, and reduces safety hazards.
Smart Images

Figure CN223444306U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to coal bunker accessory technical field relates to a device for coal bunker, specifically is a device for coal bunker unblocking. BACKGROUND
[0002] The upper part of the traditional coal bunker is a large-aperture concrete structure, and the lower part is a hyperbolic steel structure. Since the upper part of the bunker has a large aperture, the half-aperture of the lower part of the hyperbolic taper will be too large, which will slow down the flow of raw coal. In addition, the inner wall of the bunker body is prone to sticking material, which will slow down the flow of raw coal through the middle and lower parts of the coal bunker, increase the resistance, and cause the accumulation and sticking of raw coal, resulting in the phenomenon of blockage and flow interruption. When the coal has high water content, the agglomeration of the coal will increase, and the blockage and flow interruption will be more serious.
[0003] The traditional solution is to install an air cannon in the lower part of the coal bunker. However, the air cannon can only be installed at a certain point on the side wall of the coal bunker, which is a fixed-point passive unblocking. With the flow of raw coal, the sticking and blocking points of the coal on the bunker wall are constantly changing, and the air cannon cannot effectively dredge the sticking coal on the bunker wall, so it cannot effectively solve the problem of sticking and blocking coal.
[0004] In addition, when the coal does not flow smoothly in the tapered taper section, the accumulated coal in the taper will not be transported out, and the air cannon will instead become more solid, which will cause the coal to stop flowing. After the interruption, manual unblocking methods are needed, such as using a steel drill to stick coal from the opening of the bunker wall, or workers using a sledgehammer to knock the bunker wall from the outside of the bunker body. These measures are not ideal for solving the problem of sticking and blocking coal, and the manual unblocking method not only requires a lot of labor, but also has many safety hazards.
[0005] Therefore, it is necessary to provide a device to solve the problem of easy sticking and blocking of coal in the traditional coal bunker. UTILITY MODEL CONTENTS
[0006] The utility model aims to provide a device for unblocking the coal bunker to solve the technical problem of easy sticking and blocking of coal in the traditional coal bunker.
[0007] To achieve the above-mentioned purpose, the specific technical scheme of the utility model is as follows:
[0008] A device for unblocking the coal bunker, comprising a driving motor, a transmission mechanism in transmission connection with the driving motor, and a bunker wall unblocking mechanism provided on the power output end of the transmission mechanism, the bunker wall unblocking mechanism comprising a movable ring, a movable side wall, an upper scraper and a lower scraper, the tapered taper section of the coal bunker comprising an upper section and a lower section, the movable side wall being rotatably arranged between the upper section and the lower section of the tapered taper section and lapping on the inner side wall of the upper section and the lower section of the tapered taper section;
[0009] The movable ring is fixed on the outer surface of the movable side wall in a ring shape and is in transmission connection with the driving motor through a transmission mechanism.
[0010] The upper scraper is fixed on the upper end of the inner side surface of the movable side wall and extends to the upper section of the variable-diameter cone section, the lower scraper is fixed on the lower end of the inner side surface of the movable side wall and extends to the lower section of the variable-diameter cone section, and the upper scraper and the lower scraper are respectively provided with a gap of 0-10mm between the upper section and the lower section of the variable-diameter cone section.
[0011] The transmission mechanism comprises a driving pinion and a driven gear, the driving pinion is arranged at the power output end of the transmission mechanism, and the driven gear is fixed on the lower surface of the movable ring and is in meshing connection with the driving pinion.
[0012] The number of the upper scraper and the lower scraper is two or more than two, and the upper scraper and the lower scraper are uniformly distributed along the inner side wall of the movable side wall.
[0013] The transmission mechanism comprises a speed reducer, and the driving pinion is arranged at the output end of the speed reducer.
[0014] The device for unblocking the coal bunker has the advantages that the movable ring and the movable side wall drive the upper scraper and the lower scraper to move along the inner walls of the upper section and the lower section of the variable-diameter cone section in a circumferential direction, the sticky coal on the inner walls of the variable-diameter cone section is scraped, the accumulation of the sticky coal on the inner walls of the variable-diameter cone section is avoided, and the hidden danger of the blockage and the broken flow of the variable-diameter cone section is effectively eliminated.
[0015] The device for unblocking the coal bunker has the advantages that the movable ring and the movable side wall drive the upper scraper and the lower scraper to move along the inner walls of the upper section and the lower section of the variable-diameter cone section in a circumferential direction, the sticky coal on the inner walls of the variable-diameter cone section is scraped, the accumulation of the sticky coal on the inner walls of the variable-diameter cone section is avoided, and the hidden danger of the blockage and the broken flow of the variable-diameter cone section is effectively eliminated. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a schematic view of the main structure of the utility model;
[0017] Figure 2 It is a schematic view of the external main structure of the utility model.
[0018] Marked in the figure: 1, variable diameter cone section, 101, upper section, 102, lower section, 2, driving motor, 5, movable ring, 6, movable side wall, 7, upper scraper, 8, lower scraper, 9, driving pinion, 10, driven gear, 11, speed reducer, 12, belt conveyor. DETAILED DESCRIPTION
[0019] In order to better understand the purpose, structure and function of the utility model, the utility model will be described in further detail below with reference to the drawings.
[0020] As Figures 1-2 shown, the utility model provides a device for coal bunker unblocking, it includes driving motor 2, transmission mechanism with driving motor 2 transmission connection and is arranged at the power output end of transmission mechanism's bunker wall sticky mechanism, in order to clean the inner wall of variable diameter cone section 1, avoid its inner wall to stick coal, the coal accumulation situation occurs, the bunker wall sticky mechanism in this embodiment includes movable ring 5, movable side wall 6, upper scraper 7 and lower scraper 8, the variable diameter cone section 1 of coal bunker includes upper section 101 and lower section 102, movable side wall 6 is rotatably arranged between the upper section 101 and lower section 102 of variable diameter cone section by bearing, and the two ends are respectively lapped on the inner side wall of the upper section 101 and lower section 102 of variable diameter cone section 1, movable ring 5 is annular and is fixed on the outer surface of movable side wall 6, is transmission connected with driving motor 2 through transmission mechanism, Figure 1 Rotating arrow in and the rotating direction of movable ring 5 are shown.
[0021] In this embodiment, transmission mechanism includes speed reducer 11, movable ring 5 is transmission connected with the power output end of speed reducer 11 through driving pinion 9 and driven gear 10, driving pinion 9 is arranged at the power output end of transmission mechanism, driven gear 10 is fixed on the lower surface of movable ring 5 and is engaged with driving pinion 9.
[0022] On this basis, upper scraper 7 is fixed on the upper end of the inner side of movable side wall 6 and extends to the upper section 101 of variable diameter cone section 1, lower scraper 8 is fixed on the lower end of the inner side of movable side wall 6 and extends to the lower section 102 of variable diameter cone section 1, the number of upper scraper 7 and lower scraper 8 is two or more than two, preferably two in this embodiment, two upper scrapers 7 and two lower scrapers 8 are evenly distributed along the inner side wall of movable side wall 6, and in order to avoid that upper scraper 7 and lower scraper 8 are scraped to the inner wall of coal bunker in the rotating process, upper scraper 7 and lower scraper 8 in this embodiment exist 0-10mm gap between the upper section 101 and lower section 102 of variable diameter cone section 1, preferably 2mm in this embodiment.
[0023] It can be understood that the utility model is described through some embodiments, and the person skilled in the art knows that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the utility model. In addition, under the guidance of the utility model, these features and embodiments can be modified to adapt to specific conditions and materials without departing from the spirit and scope of the utility model. Therefore, the utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the application belong to the scope protected by the utility model.
Claims
1. A device for clearing blockage in a coal bunker, characterized by: The invention comprises a driving motor (2), a transmission mechanism connected to the driving motor (2), and a silo wall cleaning mechanism arranged at the power output end of the transmission mechanism, wherein the silo wall cleaning mechanism comprises a movable ring sleeve (5), a movable side wall (6), an upper scraper (7) and a lower scraper (8); the variable diameter cone section (1) of the coal bunker comprises an upper section (101) and a lower section (102); the movable side wall (6) is rotatably arranged between the upper section (101) and the lower section (102) of the variable diameter cone section and overlapped on the inner side wall of the upper section (101) and the lower section (102) of the variable diameter cone section (1); The movable ring sleeve (5) is fixed in an annular shape on the outer surface of the movable side wall (6) and is connected to the driving motor (2) through a transmission mechanism; The upper scraper (7) is fixed to the upper end of the inner surface of the movable side wall (6) and extends to the upper section (101) of the variable diameter cone section (1); the lower scraper (8) is fixed to the lower end of the inner surface of the movable side wall (6) and extends to the lower section (102) of the variable diameter cone section (1); and there is a gap of 0-10 mm between the upper scraper (7) and the lower scraper (8) and the upper section (101) and the lower section (102) of the variable diameter cone section (1), respectively.
2. The device for clearing blockage in a coal bunker according to claim 1, characterized in that: The transmission mechanism comprises a driving pinion (9) and a driven large gear (10), wherein the driving pinion (9) is arranged at the power output end of the transmission mechanism, and the driven large gear (10) is fixed on the lower surface of the movable ring sleeve (5) and meshes with the driving pinion (9).
3. The device for clearing blockage in a coal bunker according to claim 1, characterized in that: The number of the upper scrapers (7) and the lower scrapers (8) is two or more, and they are evenly distributed along the inner side wall of the movable side wall (6).
4. The device for clearing blockage in a coal bunker according to claim 2, characterized in that: The transmission mechanism includes a reducer (11), and the driving pinion (9) is arranged at the output end of the reducer (11).