Glassware cracking-off machine with multi-station layout
The glassware cracking machine with a multi-station layout uses laser cutting and coolant cooling technology to solve the problems of low manual operation efficiency, large errors and unstable quality, and realizes efficient and low-consumption automated production.
Patent Information
- Application Number
- CN202421765334.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-07-25
AI Technical Summary
Existing glassware bursting operations mainly rely on manual labor, resulting in low production efficiency, large errors, high energy consumption, unstable quality and harm to the health of operators.
The glassware cracking machine adopts a multi-station layout, uses a laser cutting machine combined with a lifting ring, a clamping block and a rotating drum structure to achieve automated cutting, and uses coolant cooling and a sponge layer to protect the surface of the vessel, thereby improving cutting accuracy and efficiency.
The automated production of glassware bursting has been realized, which reduces errors and energy consumption, improves production efficiency and product quality, and reduces labor intensity and health risks.
Smart Images
Figure CN223445405U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to glass explosion equipment technical field, specifically a multi -station layout's glassware explosion machine. BACKGROUND
[0002] Glass products are indispensable utensils in daily life, for cup glass products, after the raw material is blown into a shape, the excess part above the mouth needs to be removed, which is called "explosion", when cutting, high-temperature flame is used to locally heat the product, so that the local temperature reaches the melting flow state, the cap is pulled and broken under its own weight, and the explosion is completed.
[0003] However, the current explosion operation is mainly completed by manual operation, which needs manual placing of glassware on the explosion fire ring one by one for explosion, and the production efficiency is low and the operation is complicated, and there is a large error in manual operation, the scrap rate is high, the work efficiency is low, the energy consumption is large, the product grade is low, the quality is not high, the quality problems such as high and low cup, collision and wire drawing are easy to occur, the product appearance is affected, and the labor intensity is large, which is very harmful to the health of operators. UTILITY MODEL CONTENTS
[0004] In view of the above shortcomings in the prior art, the utility model provides a multi-station layout's glassware explosion machine to solve the problems in the background art.
[0005] In order to solve the above technical problems, the utility model adopts the following technical scheme:
[0006] A multi-station layout's glassware explosion machine, comprising a base, the top of the base is fixedly connected with a base through bolts, the top of the base is fixedly connected with a cutting machine through bolts, the cutting machine is a laser cutting machine, a laser emitter is arranged on one side of the outer wall of the cutting machine, a laser head is arranged at the bottom central position of the laser emitter, a supporting seat is arranged on one side of the outer wall of the laser emitter, a sleeve ring is slidably connected to the outer wall of the laser head, a universal hose is arranged between the sleeve ring and the supporting seat, a driving shaft is arranged in the base, a power piece is arranged at one end of the driving shaft, a driven shaft is arranged at the other end of the driving shaft, clamping blocks are threadedly connected to the outer walls of the driven shaft and the driving shaft, a recess is formed in the top of the base below the laser head, a rotating drum is arranged on one side of the inner wall of the recess, a rotating rod is arranged in the base near the driven shaft, a second hand wheel is arranged at one end of the rotating rod, the rotating rod and the rotating drum are drivingly connected through a belt pulley set, and the laser emitter is electrically connected with an external power supply.
[0007] Further, the sleeve ring and the support seat are both hollow structures, and the bottom of the sleeve ring is provided with a cooling liquid hole and a baffle, the cooling liquid hole is located at one side of the baffle, and the baffle is a ring structure.
[0008] Further, a first sponge layer is embedded on the outer wall of one side of the clamping block, and a second sponge layer is sleeved on the outer wall of the rotating drum.
[0009] Further, the rotating drum is a hollow cylindrical structure, and a through hole is formed in the outer wall of one side of the rotating drum.
[0010] Further, the threads of the driven shaft and the driving shaft are opposite in rotation direction.
[0011] Further, the inside of the base is slidably connected with a collection box through a sliding block and a sliding groove, and a collection hole is formed in the inside top of the groove and close to the upper position of the collection box.
[0012] Further, a soft rubber layer is arranged on the top of the base and close to one side of the base, and the soft rubber layer is made of rubber material.
[0013] Further, the support seat is provided with two, and the two support seats are symmetrically arranged on the outer wall of the laser emitter.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The glassware explosion machine, through the sleeve ring of the lifting type, can make the cooling liquid fully sprayed on the edge of the cutting position, thereby effectively reducing the temperature of the cutting position edge, avoiding the problem of low forming quality and damage caused by deformation of the glassware due to high temperature, in addition, through the two opposite moving clamping blocks, the glassware can be effectively fixed, avoiding the problem of cutting position deviation caused by position deviation during cutting, improving the precision of the cutting position, the sponge layer reduces the damage to the outer surface of the glassware during clamping, and the rotating drum rotates in the same direction to rotate the glassware on the cutting device, thereby conveniently adjusting the cutting position of the glassware, improving the convenience of the cutting device operation, avoiding the problem of low production efficiency and personnel casualties caused by stopping to take and place the glassware. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 It is a three-dimensional structure schematic view (view angle one) of the utility model;
[0017] Fig. 2 It is a three-dimensional structure schematic view (view angle two) of the utility model;
[0018] Fig. 3 It is a three-dimensional structure laser head schematic view of the utility model;
[0019] The reference signs in the drawings comprise:
[0020] 1, base; 2, cutting machine; 3, base; 4, soft rubber layer; 5, clamping block; 6, driven shaft; 7, first sponge layer; 8, laser emitter; 9, laser head; 10, collar; 11, collection box; 12, collection hole; 13, groove; 14, universal hose; 15, support seat; 16, power piece; 17, driving shaft; 18, second hand wheel; 19, pulley set; 20, rotating rod; 21, rotating drum; 22, second sponge layer; 23, cooling liquid hole; 24, baffle. DETAILED DESCRIPTION
[0021] In order for those skilled in the art to better understand the present application, the technical scheme of the present application will be further described below in conjunction with the drawings and examples.
[0022] Among them, the drawings are only used for example, the representation is only a schematic diagram, not a physical diagram, and cannot be understood as a limitation on the patent; in order to better illustrate the embodiments of the present application, some components of the drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some known structures and their descriptions in the drawings can be omitted.
[0023] The same or similar reference numerals in the drawings of the embodiments of the present application correspond to the same or similar components; in the description of the present application, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, structure and operation, therefore the positional relationship described in the drawings is only used for example, and cannot be understood as a limitation on the patent, for those skilled in the art, the specific meaning of the above terms can be understood according to the specific situation.
[0024] In the description of the present application, unless otherwise explicitly specified and limited, if the term "connection" and the like appear, the connection between the components should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two components. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific situation.
[0025] Example one
[0026] As Figs. 1-3The utility model discloses a glassware explodes mouth machine of multi -position layout, including base 3, the top of base 3 is fixedly connected with base 1 through bolt, the top of base 1 is fixedly connected with cutting machine 2 through bolt, the outside wall of one side of cutting machine 2 is provided with laser emitter 8, the bottom central position of laser emitter 8 is provided with laser head 9, and the outside wall of one side of laser emitter 8 is provided with support seat 15, the outside wall of laser head 9 is slidably connected with lantern ring 10, and universal hose 14 is arranged between lantern ring 10 and support seat 15, the inside of base 3 is provided with driving shaft 17, and one end of driving shaft 17 is provided with power piece 16, and the other end is provided with driven shaft 6, and the outside wall of driven shaft 6 and driving shaft 17 is all connected with clamping block 5 through thread engagement, the recess 13 is seted up at the position below laser head 9 of the top of base 3, and the inside wall of one side of recess 13 is provided with rotary drum 21, and the inside of base 3 is provided with rotary rod 20 at the position of one side close to driven shaft 6, and one end of rotary rod 20 is provided with second hand wheel 18, and rotary rod 20 and rotary drum 21 are drivenly connected through belt pulley set 19, and laser emitter 8 is electrically connected with external power supply.
[0027] Lantern ring 10 and support seat 15 are all with hollow structure, and the bottom of lantern ring 10 is provided with cooling liquid hole 23 and baffle 24, cooling liquid hole 23 is located at the side of baffle 24, and baffle 24 is annular structure.
[0028] The outside wall of one side of clamping block 5 is embedded with first sponge layer 7, and the outside wall of rotary drum 21 is provided with second sponge layer 22.
[0029] Rotary drum 21 is hollow cylindrical structure, and the outside wall of one side of rotary drum 21 is provided with through -hole.
[0030] The thread rotation direction of driven shaft 6 and driving shaft 17 is opposite.
[0031] The inside of base 3 is slidably connected with collecting box 11 through sliding block and sliding slot, and the inside top of recess 13 is provided with collecting hole 12 at the position above collecting box 11.
[0032] The side position of the top of base 3 close to base 1 is provided with soft rubber layer 4, and soft rubber layer 4 is rubber material.
[0033] Support seat 15 is provided with two, and two support seats 15 are symmetrically arranged on the outside wall of laser emitter 8.
[0034] Working principle: in use, the base 3 is placed on the horizontal desktop, the glassware to be cut is placed above the two rotating drums 21, the power element 16 is rotated, the driving shaft 17 is rotated, the driven shaft 6 is rotated, the driven shaft 6 and the driving shaft 17 are connected with the clamping block 5, the two clamping blocks 5 move towards each other to clamp and fix the glassware, the first sponge layer 7 reduces the extrusion force when clamping, the sleeve ring 10 is pulled down, the universal hose 14 deforms under the pulling force and keeps the sleeve ring 10 at the outer circle of the laser head 9, the external power supply of the cutting machine 2 is connected, the laser head 9 moves on the glassware, the laser cuts the glassware, the cooling liquid enters the sleeve ring 10 through the universal hose 14, and finally is sprayed near the cutting position through the cooling liquid hole 23, so as to reduce the temperature of the cutting position of the glassware and avoid deformation caused by melting, the baffle 24 is blocked, the cooling liquid is concentrated at the cutting position to the greatest extent, when the cutting position of the glassware needs to be adjusted, the power element 16 is rotated in the opposite direction, the second hand wheel 18 is rotated, the second hand wheel 18 drives the rotating rod 20 to rotate, the two rotating drums 21 are rotated in the same direction through the transmission of the belt pulley set 19, the glassware is rotated through the friction between the second sponge layer 22 on the rotating drum 21 and the glassware, so that the cutting position of the glassware is conveniently adjusted, and the cutting efficiency is improved.
[0035] The above is only an embodiment of the present application, and the specific structure and characteristics of the scheme are not described in detail, and the ordinary technical personnel in the art knows all the ordinary technical knowledge in the technical field of the present application before the application date or the priority date, can know all the prior art in the field, and has the ability to apply conventional experimental means before the date, and the ordinary technical personnel in the art can improve and implement the scheme under the inspiration of the present application, some typical known structures or known methods should not be an obstacle for the ordinary technical personnel to implement the present application. It should be pointed out that for those skilled in the art, without departing from the structure of the present application, a number of modifications and improvements can be made, which should be considered as the protection scope of the present application, which will not affect the effect and practicality of the present application.
Claims
1. A glassware cracking machine with a multi-station layout, comprising a base (3), the top of the base (3) is connected to a base (1), the top of the base (1) is connected to a cutting machine (2), characterized in that: A driving shaft (17) is provided inside the base (3), a power member (16) is provided at one end of the driving shaft (17), and a driven shaft (6) is provided at the other end, and a clamping block (5) is connected to the outer walls of the driven shaft (6) and the driving shaft (17), a groove (13) is provided on the top of the base (3), a rotating drum (21) is provided on the inner wall of one side of the groove (13), a rotating rod (20) is provided at a position near one side of the driven shaft (6) inside the base (3), and the rotating rod (20) and the rotating drum (21) are connected by a pulley group (19).
2. The multi-station glassware popping machine according to claim 1, characterized in that: The cutting machine (2) is a laser cutting machine. A laser emitter (8) is provided on an outer wall of one side of the cutting machine (2). A laser head (9) is provided at a central position at the bottom of the laser emitter (8). A support seat (15) is provided on an outer wall of one side of the laser emitter (8). A collar (10) is slidably connected to the outer wall of the laser head (9). A universal hose (14) is provided between the collar (10) and the support seat (15). Both the collar (10) and the support seat (15) are hollow structures. A cooling liquid hole (23) and a baffle (24) are provided at the bottom of the collar (10). The cooling liquid hole (23) is located on one side of the baffle (24). The baffle (24) is an annular structure.
3. The multi-station glassware popping machine according to claim 2, characterized in that: A first sponge layer (7) is embedded on one side outer wall of the clamping block (5), a second sponge layer (22) is sleeved on the outer wall of the rotating cylinder (21), and two support seats (15) are provided, and the two support seats (15) are symmetrically arranged on the outer wall of the laser emitter (8).
4. The multi-station glassware popping machine according to claim 2, characterized in that: The rotating drum (21) is a hollow cylindrical structure, and a through hole is provided on the outer wall of one side of the rotating drum (21). The threads of the driven shaft (6) and the driving shaft (17) are rotated in opposite directions. The interior of the base (3) is slidably connected to the collection box (11) through a slider and a slide groove. The inner top of the groove (13) is provided with a collection hole (12) near the upper position of the collection box (11).
5. The multi-station glassware cracking machine according to claim 1, characterized in that: A soft rubber layer (4) is provided on the top of the base (3) at a position close to one side of the pedestal (1), and the soft rubber layer (4) is made of rubber material.