Draining device

By introducing a movable first slag discharge door and scraper into the filter hopper, the problem of filter screen clogging is solved, efficient drainage and continuous operation of the filter hopper are achieved, the equipment maintenance frequency is reduced, and the drainage efficiency is improved.

CN223445489UActive Publication Date: 2025-10-17CHINA ENERGY GRP NINGXIA COAL IND CO LTD
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Patent Information

Application Number
CN202422910648.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-10-17
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

The filter screen of the existing filter hopper is easily clogged, resulting in reduced filtration efficiency and the need for frequent disassembly and cleaning, which affects the continuous operation of the filter hopper and the drainage efficiency of the waste slag.

Method used

A drainage device is designed, including a movable first slag discharge door and a scraper. By arranging the first slag discharge door and the scraper at the bottom of the filter slag hopper, the filter slag hopper can be switched between the drainage state and the slag discharge state. During the switching process, the scraper cleans the stuck waste residue on the first filter plate, reducing the number of times the filter plate is disassembled and assembled.

Benefits of technology

It reduces the risk of filter plate clogging, improves the operating efficiency of the filter hopper, reduces the frequency of equipment maintenance, and ensures the continuous and efficient operation of the drainage system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a draining device which comprises a filter residue hopper, a filter residue hopper, a first filter residue discharging port, a second filter residue discharging port and a draining device, wherein the bottom of the filter residue hopper is provided with a first filter residue discharging port; the first slag discharging door is movably arranged at the first slag discharging opening in the horizontal direction, the first slag discharging door is used for blocking or opening the first slag discharging opening, a first water discharging opening is formed in the first slag discharging door, a first filtering plate is further fixedly arranged on the first slag discharging door, and the first filtering plate is located between the first slag discharging opening and the first water discharging opening; wastewater in the residue filtering hopper can flow to the first water outlet through the first filtering plate; the lower edge of the scraping plate is flush with the first slag discharging opening, and the projection of the scraping plate in the vertical direction is located on the moving path of the first slag discharging door. By means of the technical scheme, the problem that in the prior art, a filter screen of a filter residue hopper needs to be frequently detached for cleaning can be solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a waste residue draining technology field, and specifically, relates to a draining device. BACKGROUND

[0002] Dry pulverized coal gasification technology relies on the gas flow bed gasification method, under high temperature and high pressure conditions, the pulverized coal in the gasification furnace and the gasification agent have a partial oxidation reduction reaction, producing synthesis gas mainly composed of H2 and CO, and the liquid slag produced by the reaction is cooled and solidified by quenching water, resulting in waste residue.

[0003] In the prior art, the byproduct waste residue produced by dry pulverized coal is usually crushed by a slag breaker, and the crushed waste residue is transported away by a transport vehicle. In order to avoid water from draining out of the transport vehicle and solve the problem of environmental pollution in the slag pulling area and along the transport line, a slag filter hopper is used to drain out the water and discharge dry slag. The existing slag filter hopper usually has a filter screen and a slag discharge door arranged at the bottom. The filter screen is arranged above the slag discharge door, the slag discharge door has a first water discharge port, and the water passing through the filter screen is discharged through the first water discharge port. After the waste residue is filtered, the dry slag is discharged by opening the slag discharge door. However, the filter screen is prone to clogging after long-term operation, which reduces the filtering efficiency of the filter screen and requires frequent disassembly and cleaning of the filter screen, affecting the continuous operation of the slag filter hopper and reducing the water draining efficiency of the waste residue. SUMMARY

[0004] The utility model provides a kind of draining device to solve the problem of the slag filter hopper in prior art that filter screen needs to be cleaned frequently.

[0005] The utility model provides a kind of draining device, and the draining device includes: a slag filter hopper, the bottom of the slag filter hopper is provided with a first slag discharge port;A first slag discharge door is movably arranged at the first slag discharge port in the horizontal direction, and the first slag discharge door is used to block or open the first slag discharge port. The first slag discharge door is provided with a first water discharge port, and a first filter plate is fixedly arranged on the first slag discharge door. The first filter plate is located between the first slag discharge port and the first water discharge port, and the waste water in the slag filter hopper can flow to the first water discharge port through the first filter plate. A scraper is provided, and the lower edge of the scraper is flush with the first slag discharge port. The projection of the scraper in the vertical direction is located on the moving path of the first slag discharge door.

[0006] Further, the draining device further includes a support frame, the support frame is fixedly arranged on the slag filter hopper, the scraper is fixedly arranged on the support frame, and a sliding member is arranged between the first slag discharge door and the support frame. The first slag discharge door is slidably connected with the support frame through the sliding member.

[0007] Further, the outer periphery of the first filter plate protrudes the outer periphery of the first slag discharge gate, the support frame has two side beams arranged oppositely, the side beams extend along the moving direction of the first slag discharge gate, the sliding member includes rollers, and the two side beams are provided with a plurality of rollers on the side walls arranged oppositely, and the rollers are used to support the first filter plate.

[0008] Further, the support frame and the slag filter bucket are further provided with a height adjusting member, and the height adjusting member is used to adjust the position of the first slag discharge gate in the height direction relative to the first slag discharge port.

[0009] Further, the slag filter bucket is provided with a connecting frame, the height adjusting member includes a tensioning bolt, and the connecting frame and the support frame are connected through the tensioning bolt.

[0010] Further, the first slag discharge gate has a flow guide cavity, one end of the flow guide cavity is provided with the first filter plate, the other end of the flow guide cavity forms the first drainage port, and the flow area of the flow guide cavity gradually decreases along the direction from the first filter plate to the first drainage port.

[0011] Further, the first slag discharge gate has a plurality of flow guide plates, the flow guide plates are isosceles trapezoids, and the plurality of flow guide plates surround to form the flow guide cavity.

[0012] Further, the side wall of the slag filter bucket is further provided with a plurality of second slag discharge ports, the plurality of second slag discharge ports are annularly and spacedly arranged on the side wall of the slag filter bucket, the side wall of the slag filter bucket is further provided with a plurality of second slag discharge gates, the second slag discharge gates are hinged to the side wall of the slag filter bucket, the plurality of second slag discharge gates are arranged one by one corresponding to the plurality of second slag discharge ports, and the second slag discharge gates and the second slag discharge ports are provided with second filter plates therebetween.

[0013] Further, the second filter plate is detachably arranged on the second slag discharge gate.

[0014] Further, the outer periphery of the first slag discharge port is provided with a sealing baffle, and the sealing baffle is used to seal the gap between the first slag discharge port and the first filter plate.

[0015] By applying the technical solution of the present application, the slag filter bucket has a relative arrangement of a draining state and a slagging state, when the first slag discharge gate blocks the first slag discharge port, the slag filter bucket is in the draining state, and the water in the waste residue can be discharged through the first filter plate through the first drainage port to reduce the water content of the waste residue; when the first slag discharge gate opens the first slag discharge port, the slag filter bucket switches to the slagging state, and the waste residue in the slag filter bucket after draining can be loaded into a vehicle through the first slag discharge port for transportation. By arranging the scraper on the moving path of the first slag discharge gate, when the first slag discharge gate switches between the draining state and the slagging state along the linear motion, the scraper can clean the first filter plate, scrape off the waste residue stuck on the first filter plate, reduce the dirty blockage of the first filter plate, reduce the number of disassembly and assembly of the first filter plate, reduce the maintenance frequency of the equipment, and ensure the operation efficiency of the overall draining system. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings constituting part of this application are provided to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are provided to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0017] Figure 1 Shows a schematic structural diagram of the filter hopper provided by the utility model;

[0018] Figure 2 The figure shows a structural diagram of the first slag discharge door provided by the present invention.

[0019] The above drawings include the following reference numerals:

[0020] 100, filter hopper; 101, first slag discharge port; 110, connecting frame;

[0021] 200, first slag discharge door; 201, first drainage port; 202, diversion chamber; 210, first filter plate; 220, diversion plate;

[0022] 300, scraper;

[0023] 400, support frame; 410, roller; 420, tensioning bolt;

[0024] 500. Second slag discharge door. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is in no way intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] like Figure 1 and Figure 2The utility model discloses a draining device, draining device includes filter residue hopper 100, first residue discharge door 200 and scraper 300. Among them, the bottom of filter residue hopper 100 is provided with first residue discharge port 101, and first residue discharge door 200 is movably arranged at first residue discharge port 101 in horizontal direction, and first residue discharge door 200 is used for plugging or opening first residue discharge port 101, and first residue discharge door 200 is provided with first drainage port 201, and first residue discharge door 200 is also fixedly provided with first filter plate 210, and first filter plate 210 is located between first residue discharge port 101 and first drainage port 201, and the wastewater in filter residue hopper 100 can flow to first drainage port 201 through first filter plate 210. The lower edge of scraper 300 is flush with first residue discharge port 101, and the projection of scraper 300 in vertical direction is located on the moving path of first residue discharge door 200.

[0027] The technical scheme of the present application is applied, the filter residue hopper 100 has the relative setting of the draining state and the residue discharging state, when the first residue discharge door 200 blocks the first residue discharge port 101, the filter residue hopper 100 is in the draining state, and the water in the waste residue can be discharged through the first filter plate 210 and the first drainage port 201 to reduce the moisture content of the waste residue; when the first residue discharge door 200 opens the first residue discharge port 101, the filter residue hopper 100 switches to the residue discharging state, and the waste residue in the filter residue hopper 100 after draining can be loaded into a vehicle through the first residue discharge port 101 for transfer. By setting the scraper 300 on the moving path of the first residue discharge door 200, when the first residue discharge door 200 switches between the draining state and the residue discharging state along the linear motion, the scraper 300 can clean the first filter plate 210, remove the waste residue stuck on the first filter plate 210, reduce the dirt blockage of the first filter plate 210, reduce the number of disassembly and assembly of the first filter plate 210, reduce the maintenance frequency of the equipment, and ensure the operation efficiency of the overall draining system.

[0028] Specifically, the material of the scraper 300 can be polyurethane to reduce the wear of the scraper 300.

[0029] Further, the draining device further comprises a support frame 400, the support frame 400 is fixedly arranged on the filter residue hopper 100, the scraper 300 is fixedly arranged on the support frame 400, and the first residue discharge door 200 and the support frame 400 are provided with a sliding part, and the first residue discharge door 200 is slidably connected with the support frame 400. In the present application, by setting the first residue discharge door 200 in the form of linear motion, the first residue discharge door 200 can be switched between the draining state and the residue discharging state, and by setting the sliding part, the sliding friction between the support frame 400 and the first residue discharge door 200 can be reduced, and the opening and closing of the first residue discharge door 200 are facilitated.

[0030] In an embodiment of the present application, the outer periphery of the first filter plate 210 protrudes the outer periphery of the first slag door 200, the support frame 400 has two side beams arranged oppositely, the side beams extend along the moving direction of the first slag door 200, the sliding member includes rollers 410, and a plurality of rollers 410 are arranged on the side walls of the two side beams arranged oppositely, and the rollers 410 are used to support the first filter plate 210. Through the above arrangement, the first filter plate 210 can move relative to the slag filter hopper 100 through the rollers 410, and by arranging the rollers 410 below the first filter plate 210, the accumulation of waste slag at the contact position of the rollers 410 and the first filter plate 210 can be reduced, and the normal sliding cooperation between the rollers 410 and the first filter plate 210 can be ensured.

[0031] As the operation time of the slag filter hopper 100 increases, the rollers 410 will deform, which will cause the gap between the first slag door 200 and the first slag port 101 to wear and increase, and a large amount of slag water will flow out through the gap, which will pollute the factory environment on the one hand and reduce the draining effect of the device on the other hand. In the embodiment, the height adjusting member is arranged between the support frame 400 and the slag filter hopper 100, which can adjust the position of the first slag door 200 relative to the first slag port 101 in the height direction, and then adjust the gap between the first slag door 200 and the first slag port 101, so that the first slag door 200 and the first slag port 101 are kept within a smaller range, and a large amount of slag water is prevented from flowing out.

[0032] Specifically, the height adjusting member includes a tensioning bolt 420, and the connecting frame 110 and the support frame 400 are connected through the tensioning bolt 420. Through the above arrangement, the distance between the first slag door 200 and the connecting frame 110 can be adjusted through the tensioning bolt 420, and then the gap between the first slag door 200 and the first slag port 101 can be adjusted.

[0033] Further, the outer periphery of the first slag port 101 is provided with a sealing baffle, which is used to seal the gap between the first slag port 101 and the first filter plate 210, so as to further seal the first slag port 101 and prevent slag water from flowing out. Specifically, the sealing baffle can be a soft rubber baffle, so that the sealing baffle can adapt to different distances between the first slag door 200 and the first slag port 101.

[0034] Specifically, the first slag discharge gate 200 has a flow guide cavity 202, one end of the flow guide cavity 202 is provided with a first filter plate 210, the other end of the flow guide cavity 202 forms a first drainage port 201, and the flow area of the flow guide cavity 202 gradually decreases in the direction from the first filter plate 210 to the first drainage port 201. In the prior art, the slag discharge gate is usually provided in the form of an inclined flat plate, and the filtered slag water may still contain some fine slag, and the fine slag is easy to deposit in the flat plate-shaped slag discharge gate, thereby affecting the drainage efficiency of the slag discharge gate. In the present application, by arranging the flow guide cavity of the first slag discharge gate 200 to gradually decrease in the direction from the first filter plate 210 to the first drainage port 201, the deposition of fine slag in the flow guide cavity 202 is reduced, the clogging of the first drainage port 201 is reduced, and the slag discharge efficiency of the first slag discharge gate 200 is improved.

[0035] In an embodiment of the present application, the first slag discharge gate 200 has a plurality of flow guide plates 220, the flow guide plates 220 are isosceles trapezoidal, and the plurality of flow guide plates 220 surround the flow guide cavity 202. Through the above arrangement, the trapezoidal waist edges of the plurality of flow guide plates 220 are sequentially connected, and can be arranged as a conical flow guide cavity 202 that gradually decreases in the direction from the first filter plate 210 to the first drainage port 201. The plurality of planar flow guide plates 220 can also facilitate the production and welding of the first slag discharge gate 200.

[0036] Specifically, the side wall of the slag filter bucket 100 is also provided with a plurality of second slag discharge ports, the plurality of second slag discharge ports are annularly and spacedly arranged on the side wall of the slag filter bucket 100, the side wall of the slag filter bucket 100 is also provided with a plurality of second slag discharge gates 500, the second slag discharge gates 500 are hinged to the side wall of the slag filter bucket 100, the plurality of second slag discharge gates 500 are arranged in one-to-one correspondence with the plurality of second slag discharge ports, and a second filter plate is arranged between the second slag discharge gate 500 and the second slag discharge port. The second slag discharge gate 500 is also provided with a second drainage port for waste water outflow. In this way, the first slag discharge gate 200 and the second slag discharge gate 500 can be cooperated to improve the overall slag filtering efficiency of the slag filter bucket 100.

[0037] Further, the second filter plate is detachably arranged on the second slag discharge gate 500. In this way, when the second filter plate needs to be cleaned, the second filter plate that needs to be cleaned can be directly detached, and a second filter plate that is not clogged can be installed. The second filter plate that is relatively clean is used to replace the second filter plate that has been clogged, thereby reducing the maintenance time and improving the cleaning efficiency of the slag filter bucket 100.

[0038] In the present application, the first drainage port 201 and the second drainage port are both communicated with a polyurethane composite spiral steel wire hose, so as to improve the service life of the drainage pipe, and a plurality of steel wire hoses are all communicated with a slag water storage tank, so as to centrally store and purify the slag water.

[0039] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, devices, components and / or combinations thereof, but do not preclude the presence or addition of one or more other features, steps, operations, devices, components and / or combinations thereof.

[0040] The relative arrangement of parts and steps, numerical expressions, and numerical values set forth in these embodiments are not intended to limit the scope of the present application unless otherwise specifically stated. At the same time, it should be understood that the sizes of the various parts shown in the drawings are not drawn in accordance with the actual proportion relationship for the convenience of description. The technology, methods and devices known to those skilled in the related art can not be discussed in detail, but should be considered as part of the specification under appropriate circumstances. In all examples shown and discussed herein, any specific value should be interpreted as merely exemplary and not as a limitation. Therefore, other examples of exemplary embodiments can have different values. It should be noted that similar reference numbers and letters represent similar items in the following drawings, so further discussion is not needed in subsequent drawings once an item is defined in one drawing.

[0041] In the description of the present application, it should be understood that the orientation words such as "front, back, up, down, left, right", "horizontal, vertical, perpendicular, horizontal" and "top, bottom" and the like indicate the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present application and simplifying the description, and do not indicate and imply that the indicated device or element must have a particular orientation or be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the scope of protection of the present application; the orientation words "inner, outer" refer to the inner and outer of the contour of each component itself.

[0042] For purposes of the description hereinafter, spatial relative terms, such as "above", "below", "upper", "lower", and the like, can be used to describe the relative position of one element or feature to another as illustrated in the figures. It will be understood that the spatial relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "up" other elements or features would then be oriented "below" or "down" the other elements or features. Thus, the exemplary term "above" can encompass both an orientation of above and below. The device can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatial relative descriptors used herein interpreted accordingly.

[0043] In addition, it should be noted that the use of "first", "second", and the like words of distinction do not connote any meaning of importance, but are used solely to differentiate one element from another, and are used in the context of this application without implying any specific order, or order of precedence. Accordingly, a first element that follows an operation can be performed before, after, or at the same time as a second element that precedes the operation.

[0044] The preferred embodiments of the present application have been described above with the purpose of enabling not only the best modes of practicing the application known to the inventors at this time, but also of enabling others skilled in the art to utilize the application in various embodiments and with various modifications as are suited to the particular use contemplated. Therefore, the above description is intended to be illustrative, but not restrictive, of the scope of the present application. All patents and patent applications mentioned herein are incorporated by reference in their entirety.

Claims

1. A drainage device, characterized in that: The drainage device comprises: A filter residue hopper (100), wherein a first slag discharge port (101) is provided at the bottom of the filter residue hopper (100); a first slag discharge door (200), the first slag discharge door (200) being movably arranged at the first slag discharge port (101) in a horizontal direction, the first slag discharge door (200) being used to block or open the first slag discharge port (101), the first slag discharge door (200) being provided with a first drain port (201), the first slag discharge door (200) being further fixedly provided with a first filter plate (210), the first filter plate (210) being located between the first slag discharge port (101) and the first drain port (201), and wastewater in the filter hopper (100) being able to flow to the first drain port (201) through the first filter plate (210); A scraper (300), wherein the lower edge of the scraper (300) is flush with the first slag discharge port (101), and the projection of the scraper (300) in the vertical direction is located on the moving path of the first slag discharge door (200).

2. The drainage device according to claim 1, characterized in that: The drainage device further comprises a support frame (400), wherein the support frame (400) is fixedly arranged on the filter slag bucket (100), the scraper (300) is fixedly arranged on the support frame (400), a sliding member is provided between the first slag discharge door (200) and the support frame (400), and the first slag discharge door (200) is slidably matched with the support frame (400) via the sliding member.

3. The drainage device according to claim 2, characterized in that: The outer periphery of the first filter plate (210) protrudes from the outer periphery of the first slag discharge door (200), the support frame (400) has two side beams arranged opposite to each other, and the side beams extend along the moving direction of the first slag discharge door (200), and the sliding member includes rollers (410), and a plurality of the rollers (410) are provided on the side walls of the two side beams arranged opposite to each other, and the rollers (410) are used to support the first filter plate (210).

4. The drainage device according to claim 2, characterized in that: A height adjustment member is further provided between the support frame (400) and the filter residue bucket (100), and the height adjustment member is used to adjust the position of the first slag discharge door (200) relative to the first slag discharge port (101) in the height direction.

5. The drainage device according to claim 4, characterized in that: A connecting frame (110) is provided on the filter residue bucket (100), the height adjustment member comprises a tensioning bolt (420), and the connecting frame (110) and the supporting frame (400) are connected via the tensioning bolt (420).

6. The draining device according to claim 1, characterized in that: The first slag discharge door (200) has a guide cavity (202), one end of the guide cavity (202) is provided with the first filter plate (210), the other end of the guide cavity (202) forms the first drain port (201), and the flow area of ​​the guide cavity (202) gradually decreases in the direction from the first filter plate (210) to the first drain port (201).

7. The draining device according to claim 6, characterized in that: The first slag discharge door (200) has a plurality of guide plates (220), the guide plates (220) are isosceles trapezoidal, and the plurality of guide plates (220) are arranged to form the guide cavity (202).

8. The draining device according to claim 1, characterized in that: The side wall of the filter hopper (100) is also provided with a plurality of second slag discharge ports, which are arranged at annular intervals on the side wall of the filter hopper (100). The side wall of the filter hopper (100) is also provided with a plurality of second slag discharge doors (500), which are hinged to the side wall of the filter hopper (100). The plurality of second slag discharge doors (500) are arranged in a one-to-one correspondence with the plurality of second slag discharge ports, and a second filter plate is provided between the second slag discharge door (500) and the second slag discharge port.

9. The draining device according to claim 8, characterized in that: The second filter plate is detachably arranged on the second slag discharge door (500).

10. The drainage device according to claim 1, characterized in that: A sealing strip is provided on the outer periphery of the first slag discharge port (101), and the sealing strip is used to seal the gap between the first slag discharge port (101) and the first filter plate (210).