Prefabricated pump station

By installing drainage pipes and valve control systems in prefabricated pump stations, the problem of uneven load on submersible pumps under different rainfall conditions was solved, and efficient operation and environmentally friendly drainage of the sewage network were achieved.

CN223446331UActive Publication Date: 2025-10-17SUZHOU AOJIA ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202422953815.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-30
Publication Date
2025-10-17
Estimated Expiration
2034-11-30

AI Technical Summary

Technical Problem

The existing prefabricated pump station has a submersible pump that pumps too fast when the rainfall is light, causing water overflow. When the rainfall is heavy, the submersible pump load increases, affecting the normal operation of the sewage network and polluting the river.

Method used

Drain pipes and valves are installed in the cylinder of the pump station. The opening and closing of the valves are controlled by driving components. When the rainfall is heavy, the cleaner water is directly discharged to reduce the load on the sewage network. A first valve is installed on the branch pipe to prevent water backflow.

Benefits of technology

It effectively reduces the load of rainwater on the sewage network, prevents sewage from overflowing into the river, ensures the normal operation of the sewage network, and achieves environmentally friendly and efficient water treatment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223446331U_ABST
Patent Text Reader

Abstract

The utility model discloses a prefabricated pump station which comprises a pump station barrel, a pump station water inlet pipe, a pump station water outlet pipe and a sewage pump, the sewage pump is arranged at the bottom of the pump station barrel, a water outlet of the sewage pump is connected with the pump station water outlet pipe, and the prefabricated pump station is characterized in that a water drainage pipe is further arranged on the side wall of the pump station barrel. The drainage pipe is arranged on the opposite side of the pump station water inlet pipe, one end of the drainage pipe is arranged in the pump station barrel, and the other end of the drainage pipe is arranged outside the pump station barrel; the pump station cylinder is internally provided with a valve, the valve is arranged at the inner end of the drainage pipe, the pump station cylinder is also internally provided with a driving part, and the driving part is configured to drive the valve to move vertically, so that the valve closes or opens the inner end of the drainage pipe. According to the utility model, the load of the sewage net is reduced, and the subsequent sewage treatment cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a water treatment field especially, it relates to a prefabricated pump station. BACKGROUND

[0002] The prefabricated pump station is an integrated product integrating a submersible pump, a pump station equipment, a sewage grid equipment, a control system and a remote monitoring system.

[0003] The prefabricated pump station is characterized by mobility and flexibility, extremely short construction period and extremely simple installation.

[0004] 1. In the early stage of rain, the rainwater volume is still relatively small, and the submersible pump has a relatively fast suction speed, which can pump the water in the pump station to the sewage network, if the rain is heavy, the submersible pump cannot pump in time, causing the water in the pump station to overflow and directly discharge into the river, causing pollution of the river.

[0005] 2. When the rain is heavy, the submersible pump is always working, and when the rain reaches a certain degree, the water is relatively clean, and if it is pumped directly to the sewage network, it will increase the load of the sewage network and affect the normal operation of the sewage network. SUMMARY

[0006] The utility model aims at providing a prefabricated pump station, which is more environmentally friendly and can reduce the load of rainwater on the sewage network and ensure the normal operation of the sewage network.

[0007] To achieve the above-mentioned purpose, the utility model adopts the technical scheme of a prefabricated pump station, which comprises a pump station cylinder, a pump station inlet pipe, a pump station outlet pipe and a sewage pump, the sewage pump is arranged at the bottom of the pump station cylinder, the water outlet of the sewage pump is connected with the pump station outlet pipe, a drain pipe is further arranged on the side wall of the pump station cylinder, the drain pipe is arranged on the opposite side of the pump station inlet pipe, one end of the drain pipe is arranged in the pump station cylinder, and the other end is arranged outside the pump station cylinder, a valve is arranged in the pump station cylinder, the valve is arranged at the inner end of the drain pipe, a driving part is further arranged in the pump station cylinder, the driving part is configured to drive the valve to move vertically, so that the valve closes or opens the inner end of the drain pipe.

[0008] In the technical scheme, the driving part comprises a screw rod, a power component and a positioning part, the bottom of the screw rod is rotationally connected with the top of the valve, the positioning part is fixedly arranged on the inner wall of the pump station cylinder above the valve, the middle part of the screw rod is vertically slidably connected with the positioning part, a nut is rotationally arranged on the top of the positioning part, the middle part of the screw rod is screwed with the nut, and the power component is arranged on the inner wall of the pump station cylinder above the positioning part.

[0009] In the technical scheme, the power component comprises a motor and a speed reducer, a first gear is arranged on the output shaft of the speed reducer, a second gear is arranged on the outer surface of the nut, the first gear is engaged with the second gear, and the motor drives the first gear to rotate through the speed reducer.

[0010] In the technical scheme, the positioning part comprises a fixed block and a sleeve, the sleeve is connected with the inner wall of the pump station cylinder through the fixed block, the middle part of the screw rod is movably connected with the sleeve, and the nut is rotationally arranged on the top of the sleeve.

[0011] In the technical scheme, a limiting frame is arranged at the inner end of the drain pipe, and the valve is movably arranged in the limiting frame.

[0012] In the technical scheme, the inner end of the pump station outlet pipe is arranged above the inner part of the pump station cylinder, and the outer end of the pump station outlet pipe passes through the pump station cylinder and is arranged outside the pump station cylinder.

[0013] The sewage pump is at least two, and the sewage pumps are arranged at intervals, the outlet of each sewage pump is connected with the pump station outlet pipe through a branch pipe, and a first valve is arranged on each branch pipe.

[0014] In the technical scheme, a crushing grid is further arranged in the pump station cylinder, and the crushing grid is arranged at the water inlet of the pump station inlet pipe.

[0015] In the technical scheme, the pump station inlet pipe is arranged below the side of the pump station outlet pipe.

[0016] In the technical scheme, the top of the pump station cylinder is provided with an inspection opening, a ladder is arranged on the inner wall of the pump station cylinder, the bottom of the ladder is arranged close to the top of the pump station cylinder, the top of the ladder is connected with the top of the pump station cylinder, and the ladder is arranged beside the inspection opening.

[0017] Compared with the prior art, the utility model has the following advantages due to the technical scheme:

[0018] 1. The utility model discloses a drain pipe is further provided on the pump station cylinder, and the inner end of the drain pipe is provided with a valve that can open or close the drain pipe, when the rainwater amount is big, the drain pipe can be opened, and relatively clean water can be directly discharged from the pump station cylinder, so that the load of rainwater on the sewage net can be reduced, and normal operation of the sewage net can be ensured.

[0019] 2. The utility model discloses a first valve is further provided on the branch pipe, which can prevent the water of the sewage net from flowing back to the pump station during the rain.

[0020] 3. The utility model discloses a drain pipe can be used to discharge relatively clean water from the pump station, which can prevent sewage from directly overflowing into the river, and is more environmentally friendly. DRAWINGS

[0021] Figure 1 It is the structure schematic drawing in the utility model embodiment one.

[0022] Figure 2 It is Figure 1 The local enlarged view of the driving part in

[0023] Figure 3 It is the top view (driving part and part of mechanism are not shown) in the utility model embodiment one.

[0024] Wherein: 1, pump station cylinder, 2, pump station water inlet pipe, 3, pump station water outlet pipe, 4, sewage pump, 5, drain pipe, 6, valve, 7, driving part, 8, screw rod, 9, power component, 10, positioning part, 11, nut, 12, motor, 13, speed reducer, 14, first gear, 15, second gear, 16, fixed block, 17, sleeve, 18, limiting frame, 19, branch pipe, 20, first valve, 21, crushing grating, 22, access hole, 23, ladder. DETAILED DESCRIPTION

[0025] The utility model will be further described in connection with the drawings and embodiments:

[0026] Embodiment one: refer to Figures 1-3As shown, a prefabricated pump station comprises a pump station cylinder 1, a pump station water inlet pipe 2, a pump station water outlet pipe 3 and a sewage pump 4, the sewage pump 4 is arranged at the bottom of the pump station cylinder 1, the water outlet of the sewage pump 4 is connected with the pump station water outlet pipe 3, a drain pipe 5 is further arranged on the side wall of the pump station cylinder 1, the drain pipe 5 is arranged at the opposite side of the pump station water inlet pipe 2, one end of the drain pipe 5 is arranged in the pump station cylinder 1 and the other end is arranged outside the pump station cylinder 1, a valve 6 is arranged in the pump station cylinder 1, the valve 6 is arranged at the inner end of the drain pipe 5, and a driving part 7 is further arranged in the pump station cylinder 1, the driving part 7 is configured to drive the valve 6 to move vertically so that the valve 6 closes or opens the inner end of the drain pipe 5.

[0027] In the embodiment, the pump station water inlet pipe is arranged at the right middle part of the pump station cylinder, the external water enters the pump station cylinder from the pump station water inlet pipe, the water outlet of the pump station water outlet pipe is arranged above the pump station water inlet pipe, the water outlet is connected with the urban sewage network, and the sewage pump is used for pumping the water in the pump station cylinder into the sewage network.

[0028] In the embodiment, the controller, the sewage pump and the driving part are electrically connected, and are used for controlling the operation of the controller.

[0029] Referring to Figure 1 , 2As shown, the driving part includes a screw rod 8, a power component 9 and a positioning part 10, the bottom of the screw rod 8 is rotationally connected with the top of the valve 6, the positioning part 10 is fixedly arranged on the inner wall of the pump station cylinder 1 above the valve 6, the middle part of the screw rod 8 is vertically slidably connected with the positioning part 10, a nut 11 is rotationally installed on the top of the positioning part 10, the middle part of the screw rod 8 is screwed with the nut 11, the power component 9 is installed on the inner wall of the pump station cylinder 1 above the positioning part 10, the power component 9 is configured to drive the nut 11 to rotate and drive the screw rod 8 to vertically move.

[0030] The power component 9 includes a motor 12 and a speed reducer 13, a first gear 14 is arranged on the output shaft of the speed reducer 13, a second gear 15 is arranged on the outer surface of the nut 11, the first gear 14 is engaged with the second gear 15, and the motor 12 drives the first gear 14 to rotate through the speed reducer 13.

[0031] The positioning part 10 includes a fixed block 16 and a sleeve 17, the sleeve 17 is connected with the inner wall of the pump station cylinder 1 through the fixed block 16, the middle part of the screw rod 8 is movably connected with the sleeve 17, and the nut 11 is rotationally installed on the top of the sleeve 17.

[0032] In this embodiment, a sealing protective sleeve (not shown in the figure) is arranged outside the motor and the speed reducer to prevent water from entering and to prevent the motor and the speed reducer from being corroded by water vapor. In this embodiment, two liquid level sensors are arranged, one of which is arranged near the bottom of the pump station cylinder, and the other of which is arranged near the lower part of the water inlet pipe of the pump station. Both of the liquid level sensors are below the power component, so under normal circumstances, the power component will not be submerged in water. When the valve operates, the motor drives the first gear to rotate through the speed reducer. Since the first gear and the second gear are engaged, the nut will rotate. Since the nut is screwed with the screw rod, and the vertical position of the nut will not move, when the nut rotates, the screw rod will be pulled to vertically move. When the screw rod vertically moves, the valve will be simultaneously lifted or lowered, thereby opening or closing the drain pipe.

[0033] Referring to Figure 1 , 2 As shown, the inner end of the drain pipe 5 is provided with a limiting frame 18, and the valve 6 is movably arranged in the limiting frame 18. Vertical sliding grooves are arranged on both sides of the limiting frame, and the two sides of the valve are slidably connected with the vertical sliding grooves of the limiting frame, so as to ensure that the valve can stably open or close the drain. After the valve is lowered to close the drain pipe, the valve can be supported by the limiting frame.

[0034] Referring to Figure 1 , 3As shown, the inner end of the pump station outlet pipe 3 is arranged above the inside of the pump station cylinder 1, and the outer end of the pump station outlet pipe 3 passes through the pump station cylinder 1 and is arranged outside the pump station cylinder 1;

[0035] There are at least two sewage pumps 4 , and the plurality of sewage pumps 4 are arranged at intervals. The outlet of each sewage pump 4 is connected to the outlet pipe 3 of the pump station via a branch pipe 19 ; each branch pipe 19 is also provided with a first valve 20 .

[0036] In this embodiment, the pump station water inlet pipe is arranged in the middle of the right side of the pump station cylinder, and the drain pipe is arranged in the middle of the left side of the pump station cylinder, and the bottom plane of the drain pipe is arranged parallel to and below the bottom of the pump station water inlet pipe. In this way, when the drain pipe is opened, because the bottom plane of the drain pipe is lower than the bottom plane of the pump station water inlet pipe, water can be discharged from the drain pipe after the drain pump is turned on. By setting up multiple sewage pumps, the corresponding number of sewage pumps can be selected to be opened according to the water inflow speed of the pump station water inlet pipe to prevent the water level in the pump station cylinder from being too high. At the same time, a first valve is also set on the branch pipe. When the water level in the sewage network is relatively high, the first valve can be used to close the branch pipe to prevent water in the sewage network from flowing back into the pump station cylinder.

[0037] See also Figure 1 、 3 As shown, a crushing grid 21 is further provided in the pump station cylinder 1 , and the crushing grid 21 is arranged at the water inlet of the pump station water inlet pipe 2 .

[0038] The setting of the crushing grid can crush the large-sized dirt in the sewage entering the water inlet pipe of the pump station, so that it enters the pump station cylinder and is smoothly pumped out by the sewage pump.

[0039] The water inlet pipe of the pump station is arranged below the right side of the water outlet pipe of the pump station.

[0040] The pump station cylinder has an inspection port 22 at the top, and a ladder 23 on the inner wall of the cylinder. The bottom of the ladder is located near the top of the cylinder, and the top of the ladder is connected to the top of the cylinder. The ladder is located next to the inspection port. The provision of the ladder and inspection port facilitates access for operators to the pump station cylinder for maintenance.

Claims

1. A prefabricated pump station, comprising a pump station cylinder, a pump station water inlet pipe, a pump station water outlet pipe, and a sewage pump, wherein the sewage pump is disposed at the bottom of the pump station cylinder, and the water outlet of the sewage pump is connected to the pump station water outlet pipe, characterized in that: A drain pipe is also provided on the side wall of the pump station cylinder, and the drain pipe is arranged on the opposite side of the pump station water inlet pipe. One end of the drain pipe is arranged in the pump station cylinder, and the other end is arranged outside the pump station cylinder; a valve is provided in the pump station cylinder, and the valve is arranged at the inner end of the drain pipe. A driving part is also provided in the pump station cylinder, and the driving part is configured to drive the valve to move vertically so that the valve closes or opens the inner end of the drain pipe.

2. The prefabricated pump station according to claim 1, characterized in that: The driving part includes a screw, a power component and a positioning part. The bottom of the screw is rotatably connected to the top of the valve. The positioning part is fixedly arranged on the inner wall of the pump station cylinder above the valve. The middle part of the screw is vertically slidably connected to the positioning part. A nut is rotatably installed on the top of the positioning part. The middle part of the screw is threadedly connected to the nut. The power component is installed on the inner wall of the pump station cylinder above the positioning part. The power component is configured to drive the nut to rotate and drive the screw to move vertically.

3. The prefabricated pump station according to claim 2, characterized in that: The power component includes a motor and a reducer. A first gear is provided on the output shaft of the reducer. A second gear is provided on the outer surface of the nut. The first gear is engaged with the second gear. The motor drives the first gear to rotate through the reducer.

4. The prefabricated pump station according to claim 2, characterized in that: The positioning part includes a fixed block and a sleeve. The sleeve is connected to the inner wall of the pump station cylinder through the fixed block. The middle part of the screw is movably connected to the sleeve. The nut is rotatably installed on the top of the sleeve.

5. The prefabricated pump station according to claim 1, characterized in that: A limit frame is provided at the inner end of the drain pipe, and the valve is movably arranged in the limit frame.

6. The prefabricated pump station according to claim 1, characterized in that: The inner end of the pump station water outlet pipe is arranged above the inner part of the pump station cylinder, and the outer end of the pump station water outlet pipe passes through the pump station cylinder and is arranged outside the pump station cylinder; There are at least two sewage pumps, and the multiple sewage pumps are arranged at intervals. The outlet of each sewage pump is connected to the outlet pipe of the pump station through a branch pipe; each branch pipe is also provided with a first valve.

7. The prefabricated pump station according to claim 1, characterized in that: A crushing grid is also provided in the cylinder of the pump station, and the crushing grid is arranged at the water inlet of the water inlet pipe of the pump station.

8. The prefabricated pump station according to claim 1, characterized in that: The water inlet pipe of the pump station is arranged beside and below the water outlet pipe of the pump station.

9. The prefabricated pump station according to claim 1, characterized in that: An inspection port is provided at the top of the pump station cylinder, and a ladder is provided on the inner wall of the pump station cylinder. The bottom of the ladder is arranged close to the top of the pump station cylinder, the top of the ladder is connected to the top of the pump station cylinder, and the ladder is arranged beside the inspection port.