Moving, lifting and locking device for large formwork support system
By introducing a locking device into the large formwork support system and utilizing the coordination of the hydraulic lifting mechanism and locking teeth, the stability problem of the formwork support under vibration and impact is solved, achieving improved stability and enhanced safety.
Patent Information
- Application Number
- CN202423072539.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-12
AI Technical Summary
The existing large formwork support system lacks an effective locking mechanism under hydraulic or mechanical adjustment, which causes the formwork support to shake easily during strong winds, minor earthquakes or construction vibrations, increasing the equipment burden and energy consumption, and posing a safety hazard.
A large template support system with a movable lifting and locking device is adopted. The inner support column is moved upward by a hydraulic lifting mechanism, and the locking teeth are inserted into the gap of the triangular teeth by a dual-axis cylinder to lock the inner support column and enhance stability.
It significantly enhances the stability of large formwork, avoids shaking and displacement, ensures construction quality, reduces equipment burden and energy consumption, and improves safety.
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Figure CN223447064U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of formwork support, and particularly relates to a mobile lifting locking device for a large formwork support system. BACKGROUND
[0002] The large formwork support system bears the heavy responsibility of supporting the large formwork in the construction, and is mainly composed of two parts of the large formwork and the support. The large formwork is mostly a large-area steel formwork or wood formwork, which is used to shape the appearance surface of the concrete structure. The support is constructed by materials such as profile steel and steel pipe, and is responsible for supporting and stabilizing the large formwork by virtue of its sufficient strength and rigidity, so as to ensure that the formwork is always in a stable and correct position during the concrete pouring to bear the lateral pressure of the concrete and various construction loads.
[0003] The lifting function of the large formwork support system is achieved by means of the lifting mechanism installed on the support. The common lifting mechanism types include hydraulic type and mechanical type. The hydraulic type relies on the hydraulic pump to make the hydraulic cylinder extend and retract, so as to accurately and smoothly adjust the height of the formwork and also has the ability to bear heavy loads.
[0004] When the existing large formwork support system is adjusted in height by means of hydraulic or mechanical adjustment, due to the lack of effective locking mechanism, when encountering vibrations and impacts such as strong wind, slight earthquake or other large-scale mechanical operation in the construction site, the formwork support is prone to shaking or even displacement. As a result, when the hydraulic or mechanical mechanism bears the weight of the concrete pouring and other external forces, it often needs to continuously provide a larger force to maintain the position stability of the formwork support, which not only increases the burden of the equipment and leads to increased energy consumption, but also under the long-term high load, the hydraulic system may leak and the mechanical mechanism may be worn or deformed, thereby causing instability of the whole system and easily causing construction safety hazards. Therefore, a mobile lifting locking device for a large formwork support system is provided. CONTENT OF THE INVENTION
[0005] The purpose of the present application is to solve the above-mentioned problems, and to provide a mobile lifting locking device for a large formwork support system.
[0006] The technical scheme adopted by the present application is as follows: a mobile lifting locking device for a large formwork support system, comprising a large formwork, two supports one are fixedly installed on the rear side of the large formwork, and a connecting support is fixedly installed on one side of each of the two supports one, a support two is fixedly installed on the end of the connecting support away from the support one, and a hydraulic lifting mechanism is arranged on the bottom surface of the support two.
[0007] The bottom surfaces of the first and second brackets are both fixedly installed with a fixing plate, and the bottom surface of the fixing plate is provided with a plurality of support tubes, and the internal movable sleeves of the plurality of support tubes are provided with inner pillars, the top ends of the inner pillars are fixed to the bottom surface of the fixing plate, and a connecting rod is fixedly installed on the outer surface of the support tube, and a U-shaped groove is provided on the top surface of the connecting rod near the middle, and a double-axis cylinder is fixedly installed on the inner bottom surface of the U-shaped groove, and a rectangular groove is provided on the outer surface of the inner pillar, and a plurality of triangular teeth are installed in an evenly spaced array inside the rectangular groove. The outer surface of the support tube is provided with a rectangular through hole inside the connecting rod, and the sliding connection of the rectangular through hole is provided with a locking tooth, and a push rod is fixedly installed on one side of the locking tooth, and one end of the push rod extends to the inside of the U-shaped groove away from the locking tooth, and one end of the push rod is fixed to the telescopic end of the double-axis cylinder.
[0008] In a preferred embodiment, the hydraulic lifting mechanism includes a hydraulic telescopic cylinder and an I-beam. Two hydraulic telescopic cylinders are provided on the bottom surface of the bracket 2. Two I-beams are fixedly installed on the bottom surface of the bracket 2. The telescopic end of the hydraulic telescopic cylinder is fixed to the bottom surface of the I-beam.
[0009] In a preferred embodiment, an articulated seat 1 is fixedly installed on the rear side of the large template, a hydraulic rod is hinged inside the articulated seat 1, and an articulated seat 2 is fixedly installed on one side of the bracket 1, and one end of the hydraulic rod is hinged inside the articulated seat 2.
[0010] In a preferred embodiment, a triangular support plate is fixedly mounted on the outer surface of the support tube, and the top surface of the triangular support plate is fixed to the bottom surface of the connecting rod.
[0011] In a preferred embodiment, a bottom fixing plate is fixedly mounted on the bottom end of the support tube, and a plurality of fixing holes are formed on the top surface of the bottom fixing plate near the corners.
[0012] In a preferred embodiment, the front side of the large template is provided with an epoxy resin coating.
[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:
[0014] 1. In the present application, due to the adoption of the above-mentioned scheme, the personnel first start the hydraulic telescopic cylinder to drive the large formwork and the support system to rise. At this time, the inner pillar will move up accordingly. When the inner pillar reaches the predetermined appropriate height, the dual-axis cylinder will immediately operate and push the push rod to move. With the help of the thrust of the push rod, the locking teeth in the rectangular through hole are prompted to move forward, and then the locking teeth are smoothly inserted into the gap between two adjacent triangular teeth of the multiple triangular teeth, thereby achieving effective locking of the inner pillar. Through this locking mechanism, the overall ability of the large formwork and the support system to resist vibration and impact can be significantly enhanced, the stability of the large formwork can be greatly improved, and the large formwork can be effectively prevented from shaking or displacement when bearing the weight of concrete pouring. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of this application;
[0016] Figure 2 This is a schematic diagram of the large template structure of this application;
[0017] Figure 3 This is a schematic diagram of the internal structure of the support tube of this application;
[0018] Figure 4 For this application Figure 2 Enlarged structural diagram at point A in the middle.
[0019] Markings in the figure: 1. Large template; 2. Bracket 1; 3. Connecting bracket; 4. Bracket 2; 5. Hydraulic lifting mechanism; 6. Fixed plate; 7. Support tube; 8. Inner pillar; 9. Connecting rod; 10. U-shaped groove; 11. Double-axis cylinder; 12. Rectangular groove; 13. Triangular gear; 14. Rectangular through hole; 15. Locking tooth; 16. Push rod; 17. Hydraulic telescopic cylinder; 18. I-beam; 19. Articulated seat 1; 20. Hydraulic rod; 21. Articulated seat 2; 22. Triangular support plate; 23. Bottom fixing plate; 24. Epoxy resin coating. DETAILED DESCRIPTION
[0020] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0021] refer to Figure 1 、 Figure 2The utility model provides a big template support system removes and lifts locking device, including big template 1, the front side of big template 1 is provided with epoxy coating 24, epoxy coating 24 has good adhesion, can be firmly adhered on the surface of big template 1, simultaneously, epoxy coating 24 has good chemical resistance, wear resistance and impact resistance, can protect big template 1 and can provide excellent demoulding effect.
[0022] Reference Figure 1 、 Figure 2 and Figure 3 The rear side of the big template 1 is fixedly installed with two support one 2, and one side of each of the two support one 2 is fixedly installed with a connecting support 3, the connecting support 3 is fixedly installed with a support two 4 at an end away from the support one 2, and the bottom surface of the support two 4 is provided with a hydraulic lifting mechanism 5. The setting of the support one 2, the connecting support 3 and the support two 4 facilitates the formation of an overall support system, which facilitates the support of the big template 1 so that the big template 1 does not move when subsequently contacting the poured concrete, thereby improving stability.
[0023] Reference Figure 1 The hydraulic lifting mechanism 5 includes hydraulic telescopic cylinders 17 and I-beams 18, the bottom surface of the support two 4 is provided with two hydraulic telescopic cylinders 17, the bottom surface of the support two 4 is fixedly installed with two I-beams 18, and the telescopic end of the hydraulic telescopic cylinder 17 is fixed to the bottom surface of the I-beam 18. The hydraulic telescopic cylinder 17 is connected to an external hydraulic pump, so that hydraulic oil can smoothly enter the inside of the hydraulic telescopic cylinder 17. The setting of the hydraulic telescopic cylinder 17 and the I-beam 18 facilitates the lifting of the support system and the big template 1, improves adaptability, and facilitates the subsequent pouring and molding of concrete.
[0024] Reference Figure 1 、 Figure 3 and Figure 4 The bottom surface of each of the support one 2 and the support two 4 is fixedly installed with a fixed plate 6, the bottom surface of the fixed plate 6 is provided with a plurality of support cylinders 7, the inside of each of the plurality of support cylinders 7 is movably sleeved with an inner strut 8, and the top end of the inner strut 8 is fixed to the bottom surface of the fixed plate 6. The bottom surface of each of the support one 2 and the support two 4 is provided with four support cylinders 7, which are divided into two groups, one group is installed at the bottom of the support one 2, and the other group is installed at the bottom of the support two 4. This facilitates the support of the support system and the big template 1, and when the hydraulic telescopic cylinder 17 drives the support system and the big template 1 to move upward, the inner strut 8 can move upward.
[0025] Reference Figure 1 、 Figure 3 and Figure 4The outer surface of the supporting barrel 7 is fixedly provided with a connecting rod 9, a U-shaped groove 10 is formed in the top surface of the connecting rod 9 near the middle portion, and a double-shaft air cylinder 11 is fixedly arranged on the inner bottom surface of the U-shaped groove 10.
[0026] With reference to Figure 1 , Figure 3 and Figure 4 , the outer surface of the inner support 8 is provided with a rectangular groove 12, a plurality of triangular teeth 13 are arranged in the rectangular groove 12 at equal intervals, the outer surface of the supporting barrel 7 is provided with a rectangular through hole 14 inside the connecting rod 9, a locking tooth 15 is slidably connected to the rectangular through hole 14, a push rod 16 is fixedly arranged on one side of the locking tooth 15, one end of the push rod 16 extends into the U-shaped groove 10 away from the locking tooth 15, and the other end of the push rod 16 is fixedly connected to the telescopic end of the double-shaft air cylinder 11; when the inner support 8 is driven by the hydraulic lifting mechanism 5 to move upward, the locking tooth 15 is accommodated in the rectangular through hole 14 at this time, when the inner support 8 moves to the appropriate height, the double-shaft air cylinder 11 drives the push rod 16 to move, so that the push rod 16 pushes the locking tooth 15 in the rectangular through hole 14 to move forward, so that the locking tooth 15 is inserted into the adjacent two triangular teeth 13, thereby locking the inner support 8 and improving the stability.
[0027] With reference to Figure 1 , Figure 3 and Figure 4 , the rear side of the large template 1 is fixedly provided with a hinge seat one 19, a hydraulic rod 20 is hingedly arranged in the hinge seat one 19, one side of the bracket one 2 is fixedly provided with a hinge seat two 21, and one end of the hydraulic rod 20 is hingedly arranged in the hinge seat two 21; the hinge seat one 19, the hydraulic rod 20 and the hinge seat two 21 are arranged to further improve the stability of the large template 1.
[0028] With reference to Figure 1 , the outer surface of the supporting barrel 7 is fixedly provided with a triangular support plate 22, and the top surface of the triangular support plate 22 is fixedly connected to the bottom surface of the connecting rod 9; the triangular support plate 22 is arranged to assist in supporting the connecting rod 9.
[0029] With reference to Figure 1 , Figure 3 and Figure 4 , the bottom end of the supporting barrel 7 is fixedly provided with a bottom fixed plate 23, and a plurality of fixing holes are formed in the top surface of the bottom fixed plate 23 near the corners; the bottom fixed plate 23 is arranged to be fixed by personnel using bolts passing through the plurality of fixing holes, thereby improving the overall stability.
[0030] The implementation principle of the embodiment of the large formwork support system mobile lifting locking device is as follows: the construction personnel first accurately place the device in a suitable position, and then provide stable support for the large formwork 1 by means of the support system formed by the support one 2, the connecting support 3 and the support two 4, so as to ensure that the large formwork 1 can maintain good stability when it is subsequently in contact with the poured concrete;
[0031] When there is a need to lift the large formwork 1 and the support system during the construction process, the personnel can start the hydraulic telescopic cylinder 17 in the hydraulic lifting mechanism 5, drive the large formwork 1 and the support system to rise synchronously by the power, and then achieve accurate adjustment of the height. During the lifting process, the inner support column 8 moves upward, and when the inner support column 8 moves upward under the driving of the hydraulic lifting mechanism 5, the locking clamping teeth 15 are accommodated inside the rectangular through hole 14. After the inner support column 8 reaches the predetermined appropriate height, the double-shaft air cylinder 11 operates and drives the push rod 16 to move, the locking clamping teeth 15 in the rectangular through hole 14 are driven to move forward by the pushing force of the push rod 16, and then the locking clamping teeth 15 are smoothly inserted into the gap between the adjacent two of the plurality of triangular teeth 13, thereby achieving effective locking of the inner support column 8. Through this locking mechanism, the ability of the large formwork 1 and the support system to resist vibration and impact can be significantly enhanced, the stability of the large formwork 1 can be effectively improved, the phenomenon of shaking or displacement of the large formwork 1 when bearing the weight of the concrete pouring can be effectively avoided, and thus the construction quality can be effectively guaranteed, the construction work can be smoothly promoted, and the expected quality standard can be achieved.
[0032] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A large formwork support system movable lifting and locking device, comprising a large formwork (1), characterized in that: Two brackets (2) are fixedly mounted on the rear side of the large template (1), and a connecting bracket (3) is fixedly mounted on one side of each of the two brackets (2), and a bracket (4) is fixedly mounted on one end of the connecting bracket (3) away from the bracket (2), and a hydraulic lifting mechanism (5) is provided on the bottom surface of the bracket (4); The bottom surfaces of the bracket 1 (2) and the bracket 2 (4) are fixedly mounted with a fixing plate (6), the bottom surface of the fixing plate (6) is provided with a plurality of support cylinders (7), and the inner movable sleeves of the plurality of support cylinders (7) are provided with inner pillars (8), the top ends of the inner pillars (8) are fixed to the bottom surface of the fixing plate (6), the outer surface of the support cylinder (7) is fixedly mounted with a connecting rod (9), the top surface of the connecting rod (9) is provided with a U-shaped groove (10) near the middle, the inner bottom surface of the U-shaped groove (10) is fixedly mounted with a double-axis cylinder (11), the inner pillars (8) A rectangular groove (12) is provided on the outer surface of the supporting tube (7), and a plurality of triangular teeth (13) are installed in an array with equal spacing inside the rectangular groove (12). A rectangular through hole (14) is provided on the outer surface of the supporting tube (7) and is located inside the connecting rod (9). A locking tooth (15) is slidably connected to the rectangular through hole (14), and a push rod (16) is fixedly installed on one side of the locking tooth (15). One end of the push rod (16) away from the locking tooth (15) extends to the inside of the U-shaped groove (10), and one end of the push rod (16) is fixed to the telescopic end of the dual-axis cylinder (11).
2. A large formwork support system movable lifting and locking device according to claim 1, characterized in that: The hydraulic lifting mechanism (5) includes a hydraulic telescopic cylinder (17) and an I-beam (18). Two hydraulic telescopic cylinders (17) are provided on the bottom surface of the second bracket (4). Two I-beams (18) are fixedly mounted on the bottom surface of the second bracket (4). The telescopic ends of the hydraulic telescopic cylinders (17) are fixed to the bottom surface of the I-beam (18).
3. The large formwork support system movable lifting and locking device according to claim 1, characterized in that: A hinged seat 1 (19) is fixedly installed on the rear side of the large template (1), and a hydraulic rod (20) is hinged inside the hinged seat 1 (19). A hinged seat 2 (21) is fixedly installed on one side of the bracket 1 (2), and one end of the hydraulic rod (20) is hinged inside the hinged seat 2 (21).
4. A large formwork support system movable lifting and locking device according to claim 1, characterized in that: A triangular support plate (22) is fixedly mounted on the outer surface of the support cylinder (7), and the top surface of the triangular support plate (22) is fixed to the bottom surface of the connecting rod (9).
5. The large formwork support system movable lifting and locking device according to claim 1, characterized in that: A bottom fixing plate (23) is fixedly mounted on the bottom end of the support cylinder (7), and a plurality of fixing holes are provided on the top surface of the bottom fixing plate (23) near the corners.
6. The large formwork support system movable lifting and locking device according to claim 1, characterized in that: The front side of the large template (1) is provided with an epoxy resin coating (24).