Gas source ball valve with controllable flow velocity
By driving the worm gear mechanism with a servo motor to cooperate with the slider slot, the problem of inaccurate flow rate control of the existing gas source ball valve is solved, and precise adjustment and slow control of the flow rate are achieved.
Patent Information
- Application Number
- CN202422927166.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing gas source ball valves have limited effect in controlling flow rate, making it difficult to achieve small, slow, and precise control, and are prone to excessive flow rate.
A servo motor is used to drive the worm gear mechanism to cooperate with the slider chute. The servo motor controls the rotation of the ball valve to achieve precise adjustment of the flow rate. The engagement of the worm gear drives the slider to slide in the chute, blocking or opening the fluid channel to adjust the flow rate.
It achieves precise control of fluid flow rate, is easy to operate, and can slowly adjust the flow rate when needed to avoid the problem of excessive flow rate.
Smart Images

Figure CN223447708U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the gas source ball valve field, specifically a flow rate controllable gas source ball valve. BACKGROUND
[0002] The gas source ball valve is a kind of pneumatic ball valve, it utilizes pneumatic actuator (such as air cylinder) to drive valve core rotation, to realize the control to fluid or gas, and the gas source ball valve is a kind of fluid control equipment, mainly by valve body, valve ball, valve stem, pneumatic actuator and sealing ring etc.
[0003] In prior art, the gas source ball valve is usually used to control the gas-liquid or liquid flowing in pipeline, so that the gas-liquid or liquid in pipeline can flow smoothly, and can be closed when needed, usually the gas source ball valve can realize the control of pipeline flow by rotating the ball valve in valve body, and the flow rate and flow size can also be controlled by the ball valve, but the effect of controlling the flow rate in pipeline by the rotation angle of ball valve is limited, when the staff needs to control the flow rate more small and slowly, the ball valve is not easy to control the flow rate accurately, so that the flow rate in pipeline is still prone to be too fast. UTILITY MODEL CONTENTS
[0004] In order to make up for the deficiency of prior art, the effect of controlling the flow rate in pipeline by the rotation angle of ball valve is limited, when the staff needs to control the flow rate more small and slowly, the ball valve is not easy to control the flow rate accurately, and the flow rate is still prone to be too fast, the utility model provides a flow rate controllable gas source ball valve.
[0005] The utility model solves technical scheme that it adopts: a flow rate controllable gas source ball valve, the one end of main pipeline is connected with connecting pipeline, the inner chamber rotation of main pipeline is connected with ball valve body, the surface of main pipeline is connected with pneumatic controller body, the bottom of pneumatic controller body penetrates the surface of main pipeline, the bottom of pneumatic controller body is connected with the surface of ball valve body, the surface of connecting pipeline is connected with mounting block, the top of mounting block is connected with servo motor, the output of servo motor penetrates mounting block and connecting pipeline, the output of servo motor is connected with connecting rod, the inner chamber of connecting pipeline is provided with control mechanism,
[0006] The control mechanism comprises a mounting plate, one side of the mounting plate is fixedly connected with the inner cavity of a connecting pipe, the inner cavity of the mounting plate is rotationally connected with a rotating rod, the surface of the rotating rod is fixedly connected with a connecting plate, the inner cavity of the connecting pipe is fixedly connected with a fixed ring block, the one side of the fixed ring block is provided with a first sliding groove, the one side of the fixed ring block is fixedly connected with a fixed block, the inner cavity of the first sliding groove is slidably connected with a first sliding block, the one side of the first sliding block is fixedly connected with a control sliding plate, the one side of the control sliding plate is provided with a second sliding groove, the inner cavity of the second sliding groove is slidably connected with a second sliding block, one end of the second sliding block is fixedly connected with a rotating ring block, the inner cavity of the rotating ring block is slidably connected with the surface of the fixed block, the one side of the connecting plate is fixedly connected with the one side of the rotating ring block, the surface of the rotating rod is fixedly connected with a worm, the surface of a connecting rod is fixedly connected with a worm wheel, and the surface of the worm is meshed with the surface of the worm wheel.
[0007] Preferably, one end of the rotating rod is fixedly connected with a control rotating plate, and the inner cavity of the connecting pipe is fixedly connected with a control fixed plate.
[0008] Preferably, one side of the fixed block is fixedly connected with a limiting block, and one side of the limiting block is slidably connected with one side of the rotating ring block.
[0009] Preferably, the surface of the connecting plate is fixedly connected with a reinforcing block, and one side of the reinforcing block is fixedly connected with one side of the rotating ring block.
[0010] Preferably, one side of the control rotating plate is provided with a hollow groove, one side of the control fixed plate is fixedly connected with a rotating block, and the surface of the rotating block is slidably connected with the inner cavity of the hollow groove.
[0011] Preferably, the inner cavity of the connecting pipe is fixedly connected with a reinforcing block, and one side of the reinforcing block is fixedly connected with one side of the control fixed plate.
[0012] Preferably, the surface of the rotating rod is fixedly connected with a limiting ring block, the inner cavity of the connecting plate is provided with a limiting groove, and the surface of the limiting ring block is rotationally connected with the inner cavity of the limiting groove.
[0013] The utility model discloses the beneficial effect lies in:
[0014] The utility model discloses a ball valve body, servo motor, pneumatic controller, connecting plate, rotating block, rotating ring block, connecting rod, limiting groove, limiting ring block, connecting link and limiting block, which are used for controlling the flow rate of fluid. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to make the technical scheme of the embodiments of the utility model or the prior art clearer, the accompanying drawings needed in the embodiment or the prior art description will be briefly introduced. Obviously, the accompanying drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other accompanying drawings can be obtained without creative labor on the basis of these accompanying drawings.
[0016] Figure 1 It is the structural schematic diagram of the servo motor and pneumatic controller body of the utility model;
[0017] Figure 2 It is the structural schematic diagram of the ball valve body of the utility model;
[0018] Figure 3 It is the structural schematic diagram of the fixed ring block and worm of the utility model;
[0019] Figure 4 It is the structural schematic diagram of the rotating ring block and reinforcing block of the utility model;
[0020] Figure 5 It is the structural schematic diagram of the connecting plate and rotating block of the utility model;
[0021] Figure 6 It is the structural schematic diagram of the limiting groove and limiting ring block of the utility model;
[0022] Figure 7 It is the structural schematic diagram of the connecting link and limiting block of the utility model.
[0023] In the figure: 1, main pipeline; 2, connecting pipeline; 3, pneumatic controller body; 4, ball valve body; 5, control mechanism; 501, mounting plate; 502, rotating rod; 503, connecting plate; 504, fixed ring block; 505, first sliding groove; 506, fixed block; 507, first sliding block; 508, control sliding plate; 509, second sliding groove; 510, rotating ring block; 511, second sliding block; 512, worm; 513, worm wheel; 6, control fixed plate; 7, hollow groove; 8, rotating block; 9, limiting block; 10, reinforcing block; 11, control rotating plate; 12, mounting block; 13, servo motor; 14, reinforcing block; 15, connecting rod; 16, limiting groove; 17, limiting ring block. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0025] The following will be described in detail with reference to the drawings in the embodiments of the present application. Figures 1-7 The present application will be described in further detail,
[0026] The embodiments of the present application disclose a flow rate controllable gas source ball valve. Referring to Figure 1 and Figure 4 A flow rate controllable gas source ball valve, comprising a main pipeline 1, one end of the main pipeline 1 is fixedly connected with a connecting pipeline 2, the inner cavity of the main pipeline 1 is rotatably connected with a ball valve body 4, the surface of the main pipeline 1 is fixedly connected with a pneumatic controller body 3, the bottom of the pneumatic controller body 3 penetrates the surface of the main pipeline 1, the bottom of the pneumatic controller body 3 is fixedly connected with the surface of the ball valve body 4, the surface of the connecting pipeline 2 is fixedly connected with a mounting block 12, the top of the mounting block 12 is fixedly connected with a servo motor 13, the output end of the servo motor 13 penetrates the mounting block 12 and the connecting pipeline 2, the output end of the servo motor 13 is fixedly connected with a connecting rod 15, and the inner cavity of the connecting pipeline 2 is provided with a control mechanism 5.
[0027] The control mechanism 5 comprises a mounting plate 501, one side of the mounting plate 501 is fixedly connected with the inner cavity of the connecting pipe 2, the inner cavity of the mounting plate 501 is rotationally connected with a rotating rod 502, the surface of the rotating rod 502 is fixedly connected with a connecting plate 503, the inner cavity of the connecting pipe 2 is fixedly connected with a fixed ring block 504, the first sliding groove 505 is formed in one side of the fixed ring block 504, the fixed block 506 is fixedly connected with one side of the fixed ring block 504, the first sliding block 507 is slidably connected in the inner cavity of the first sliding groove 505, the control sliding plate 508 is fixedly connected with one side of the first sliding block 507, the second sliding groove 509 is formed in one side of the control sliding plate 508, the second sliding block 511 is slidably connected in the inner cavity of the second sliding groove 509, the rotating ring block 510 is fixedly connected with one end of the second sliding block 511, the inner cavity of the rotating ring block 510 is slidably connected with the surface of the fixed block 506, one side of the connecting plate 503 is fixedly connected with one side of the rotating ring block 510, the surface of the worm 512 is fixedly connected with the surface of the rotating rod 502, the surface of the worm wheel 513 is fixedly connected with the surface of the connecting rod 15, and the surface of the worm 512 is meshed with the surface of the worm wheel 513;
[0028] The pneumatic controller body 3 can control the ball valve body 4 to rotate smoothly, realize the rotation of the ball valve body 4, and thus realize the flow control of the liquid or gas in the main pipe 1 and the connecting pipe 2. The servo motor 13 can realize the installation of the connecting rod 15, so that the connecting rod 15 can rotate smoothly. When the connecting rod 15 rotates, the worm 512 and the worm wheel 513 can be driven to rotate through the meshing of the worm 512 and the worm wheel 513, so as to realize the rotation of the rotating rod 502. The rotating rod 502 can drive the rotating ring block 510 to rotate smoothly through the connecting plate 503. The rotating ring block 510 can limit the control sliding plate 508 through the connection relationship between the second sliding block 511 and the second sliding groove 509, and the first sliding block 507 is slidably connected in the first sliding groove 505. The inner cavity of the fixed ring block 504 is fixedly connected with the inner cavity of the connecting pipe 2. When the rotating ring block 510 rotates, the control sliding plate 508 can slide along the inner cavity of the first sliding groove 505, so that the control sliding plate 508 can move towards the center of the rotating ring block 510 or move away from the center of the rotating ring block 510. When the control sliding plate 508 moves towards the center of the rotating ring block 510, it can block the liquid or gas, so as to control the flow rate, so that the gas or liquid flowing in the main pipe 1 and the connecting pipe 2 can flow more slowly according to the needs.
[0029] Referring to Figure 3 and Figure 4, one end of the rotating rod 502 is fixedly connected with a control rotating plate 11, the inner cavity of the connecting pipeline 2 is fixedly connected with a control fixed plate 6, the control rotating plate 11 and the control fixed plate 6 can further control the liquid or gas flowing in the main pipeline 1 and the connecting pipeline 2, and the control rotating plate 11 and the control fixed plate 6 are the same in size and shape, when the control rotating plate 11 is rotated to a certain angle, the control fixed plate 6 on one side can be smoothly blocked and closed, so as to control the flow speed of the liquid or gas.
[0030] With reference to Figure 4 and Figure 7 , one side of the fixed block 506 is fixedly connected with a limiting block 9, one side of the limiting block 9 is slidably connected with one side of the rotating ring block 510, and the limiting block 9 is arranged so that the rotating ring block 510 is not easy to slide out from one side of the fixed block 506 when rotating on the surface of the fixed block 506, thereby increasing the stability of the rotating ring block 510 when rotating.
[0031] With reference to Figure 4 and Figure 7 , the surface of the connecting plate 503 is fixedly connected with a reinforcing block 10, one side of the reinforcing block 10 is fixedly connected with one side of the rotating ring block 510, and the reinforcing block 10 can increase the firmness of the connection between the rotating ring block 510 and the connecting plate 503, so that the connecting plate 503 can smoothly and stably drive the rotating ring block 510 to rotate when rotating.
[0032] With reference to Figure 4 and Figure 5 , one side of the control rotating plate 11 is provided with a hollow groove 7, one side of the control fixed plate 6 is fixedly connected with a rotating block 8, and the surface of the rotating block 8 is slidably connected with the inner cavity of the hollow groove 7; the sliding connection between the hollow groove 7 and the rotating block 8 can make the control rotating plate 11 stable enough when rotating on one side of the control fixed plate 6, and not easy to shake and the like when rotating.
[0033] With reference to Figure 1 and Figure 2 , the inner cavity of the connecting pipeline 2 is fixedly connected with a reinforcing block 14, one side of the reinforcing block 14 is fixedly connected with one side of the control fixed plate 6, and the reinforcing block 14 can reinforce and strengthen the use of the control fixed plate 6 through the connection relationship between itself and the connecting pipeline 2, so that the control fixed plate 6 can be stable enough when facing the flow of gas or liquid on the inner side of the connecting pipeline 2, and not easy to shake and deviate.
[0034] With reference to Figure 6The surface of the rotating rod 502 is fixedly connected with a limiting ring block 17, the inner cavity of the connecting plate 503 is provided with a limiting groove 16, the surface of the limiting ring block 17 is rotationally connected with the inner cavity of the limiting groove 16, and the limiting groove 16 and the limiting ring block 17 are arranged, so that when the connecting plate 503 rotates on the surface of the rotating rod 502 and rotates together with the rotating rod 502, the connection between the connecting plate 503 and the rotating rod 502 is not prone to tilting and shaking due to long-term impact of liquid and gas, and the stability of the connecting plate 503 during use is greatly improved.
[0035] Working principle: when the device is in use, the pneumatic controller body 3 drives the rotation of the ball valve body 4 by controlling the air pressure, so as to control the flow of liquid or gas in the main pipeline 1 and the connecting pipeline 2. When it is necessary to control the flow speed of liquid or gas in the main pipeline 1 and the connecting pipeline 2, the worker can start the servo motor 13, the servo motor 13 drives the rotation of the worm wheel 513 and the rotating rod 502 through the connecting rod 15 and the meshing of the worm wheel 513 and the worm 512, the rotating rod 502 drives the fixed ring block 504 to rotate through the connecting plate 503, the fixed ring block 504 rotates, and drives the control sliding plate 508 to slide along the inner cavity of the first sliding groove 505 through the connection between the second sliding block 511 and the second sliding groove 509 and the connection between the first sliding groove 505 and the first sliding block 507. When the control sliding plate 508 slides to the center of the rotating ring block 510, the control sliding plate 508 can move and hinder the flow of liquid or gas in the main pipeline 1 and the connecting pipeline 2, so as to control the flow speed of the gas or liquid. At the same time, with the continuous rotation of the rotating rod 502, the control rotating plate 11 also rotates, and when the control rotating plate 11 rotates to a certain angle, the control rotating plate 11 also hinders the flow speed of the liquid or gas, so as to further adjust the flow speed of the gas or liquid.
[0036] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.
Claims
1. A flow rate controllable air source ball valve, characterized by: The invention comprises a main pipe (1), one end of the main pipe (1) is fixedly connected to a connecting pipe (2), the inner cavity of the main pipe (1) is rotatably connected to a ball valve body (4), the surface of the main pipe (1) is fixedly connected to a pneumatic controller body (3), the bottom of the pneumatic controller body (3) passes through the surface of the main pipe (1), the bottom of the pneumatic controller body (3) is fixedly connected to the surface of the ball valve body (4), the surface of the connecting pipe (2) is fixedly connected to a mounting block (12), the top of the mounting block (12) is fixedly connected to a servo motor (13), the output end of the servo motor (13) passes through the mounting block (12) and the connecting pipe (2), the output end of the servo motor (13) is fixedly connected to a connecting rod (15), and the inner cavity of the connecting pipe (2) is provided with a control mechanism (5); The control mechanism (5) comprises a mounting plate (501), one side of the mounting plate (501) is fixedly connected to the inner cavity of the connecting pipe (2), the inner cavity of the mounting plate (501) is rotatably connected to a rotating rod (502), the surface of the rotating rod (502) is fixedly connected to a connecting plate (503), the inner cavity of the connecting pipe (2) is fixedly connected to a fixed ring block (504), one side of the fixed ring block (504) is provided with a first sliding groove (505), one side of the fixed ring block (504) is fixedly connected to a fixed block (506), the inner cavity of the first sliding groove (505) is slidably connected to a first slider (507), one side of the first slider (507) is fixedly connected to a control A slide (508), a second slide groove (509) is provided on one side of the control slide groove (508), the inner cavity of the second slide groove (509) is slidably connected to a second slider (511), one end of the second slider (511) is fixedly connected to a rotating ring block (510), the inner cavity of the rotating ring block (510) is slidably connected to the surface of the fixed block (506), one side of the connecting plate (503) is fixedly connected to one side of the rotating ring block (510), the surface of the rotating rod (502) is fixedly connected to a worm (512), the surface of the connecting rod (15) is fixedly connected to a worm wheel (513), and the surface of the worm (512) and the surface of the worm wheel (513) are meshed with each other.
2. The flow rate controllable air source ball valve according to claim 1, characterized in that: One end of the rotating rod (502) is fixedly connected to a control rotating plate (11), and the inner cavity of the connecting pipe (2) is fixedly connected to a control fixed plate (6).
3. The flow rate controllable air source ball valve according to claim 2, characterized in that: One side of the fixed block (506) is fixedly connected to the limiting block (9), and one side of the limiting block (9) is slidably connected to one side of the rotating ring block (510).
4. The flow rate controllable air source ball valve according to claim 3, characterized in that: A reinforcement block (10) is fixedly connected to the surface of the connecting plate (503), and one side of the reinforcement block (10) is fixedly connected to one side of the rotating ring block (510).
5. The flow rate controllable air source ball valve according to claim 4, characterized in that: A hollow groove (7) is provided on one side of the control rotating plate (11), and a rotating block (8) is fixedly connected to one side of the control fixed plate (6), and the surface of the rotating block (8) is slidably connected to the inner cavity of the hollow groove (7).
6. The flow rate controllable air source ball valve according to claim 3, characterized in that: A reinforcing block (14) is fixedly connected to the inner cavity of the connecting pipe (2), and one side of the reinforcing block (14) is fixedly connected to one side of the control fixing plate (6).
7. The flow rate controllable air source ball valve according to claim 4, characterized in that: The surface of the rotating rod (502) is fixedly connected to a limiting ring block (17), the inner cavity of the connecting plate (503) is provided with a limiting groove (16), and the surface of the limiting ring block (17) is rotatably connected to the inner cavity of the limiting groove (16).