Heating and heat preservation device for water sprinkling pipeline

The combination of heating and insulation modules and temperature sensors solves the problem of sprinkler pipes freezing and cracking in winter, achieves efficient heating and insulation and convenient maintenance, and improves equipment operation reliability and maintenance efficiency.

CN223448658UActive Publication Date: 2025-10-17QINHUANGDAO PORT
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Patent Information

Application Number
CN202422832536.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-10-17
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

Existing sprinkler pipes are prone to freezing and cracking in winter, and traditional heating and insulation devices are complex to install, consume high energy, and are difficult and time-consuming to maintain.

Method used

A heating and insulation module is used, including an insulation box, a silicone heating plate and a temperature sensor, which are connected by screws to form a covering structure. Combined with a fixed bracket and a fiberglass insulation box, precise temperature control and convenient maintenance are achieved.

Benefits of technology

It achieves full coverage heating and insulation of the sprinkler pipes, saves energy, improves maintenance efficiency, simplifies maintenance procedures, and ensures normal operation of the equipment.

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Abstract

The utility model belongs to the technical field of winter water pipe heat preservation, and relates to a watering pipeline heating and heat preservation device which comprises a plurality of heating and heat preservation modules which are connected end to end through screws, a line cavity and a pipeline cavity are arranged in a heat preservation box, and a line outlet is arranged on the heat preservation box corresponding to the line cavity. A silica gel heating piece is laid at the bottom of the pipeline cavity, a box body heat preservation layer is installed in the pipeline cavity on the upper portion of the silica gel heating piece, water spraying pipeline installation grooves are formed in the box body heat preservation layer, a temperature sensor is arranged on each water spraying pipeline installation groove, and a box cover is installed on the top of the heat preservation box. A box cover heat preservation layer is arranged in the box cover, and pipeline penetrating installation openings are formed in the positions, corresponding to the water spraying pipeline installation grooves, of the front end and the rear end of the heat preservation box. According to the utility model, the energy consumption can be effectively saved, the energy utilization efficiency is improved, the maintenance is convenient, the maintenance efficiency is greatly improved, and the maintenance cost is saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of water pipe insulation in winter, in particular to a watering pipe heating and insulation device. Background Art

[0002] In the cold winter environment, the normal operation of sprinkler pipes plays a vital role in fire emergency, environmental protection, farmland irrigation, etc. Sprinkler pipes that freeze and crack in winter will cause the pipes to be blocked, and the water in the pipes cannot be transported normally, which will cause the corresponding sprinkler equipment to fail. To address this type of problem, based on current existing technologies, it is generally adopted to install heating tape and insulation layer on the outer wall of the sprinkler pipe to prevent the pipe from freezing, cracking or leaking due to low temperature. The main process flow is: laying or wrapping the heating tape on the outer wall of the entire sprinkler pipe, and installing temperature sensors at appropriate locations, and then wrapping the insulation layer on the sprinkler pipe equipped with the heating tape and temperature sensor. Finally, an aluminum protective layer is installed on the wrapped insulation layer to enhance the insulation effect and improve the moisture and corrosion resistance of the insulation layer.

[0003] The installation process for adding heating cables, insulation, and aluminum protective layers to sprinkler pipes is relatively simple, but the installation time is long, especially if the sprinkler pipes are located at a high location. Furthermore, if the sprinkler pipes are too long, the temperature sensor installation position can be difficult to determine. If the temperature sensor is installed far from the temperature control box, the temperature it detects will be the temperature at the far end of the sprinkler pipe, increasing the heating time of the heating cables and energy consumption. If the temperature sensor is installed close to the temperature control box, the temperature it detects will be the temperature at the near end of the pipe. The heating time of the sprinkler pipe from the far end to the temperature sensor may be shorter, failing to reach the required temperature, and thus causing freezing.

[0004] In addition, when the heating cable, temperature sensor or insulation layer of the sprinkler pipe is damaged, the aluminum protective layer and insulation layer of the damaged part need to be destroyed and reinstalled after the repair is completed. The entire repair process is difficult and time-consuming, and the quality of the repair is difficult to guarantee. Utility Model Content

[0005] The purpose of the present invention is to overcome the deficiencies of the prior art and to provide a watering pipe heating and insulation device to overcome the problems raised in the above-mentioned background technology.

[0006] The utility model solves the technical problem by adopting the following technical solutions:

[0007] 18. The heat insulation device of claim 17, wherein the heat insulation module comprises a heat insulation box, a box cover, a box body insulation layer, a box cover insulation layer, a silicone heating sheet, a temperature sensor and a box body connecting ear. A line cavity and a pipe cavity are sequentially arranged in the heat insulation box from bottom to top. A line outlet is arranged on the heat insulation box at a position corresponding to the line cavity. A silicone heating sheet is laid at the bottom of the pipe cavity. A box body insulation layer is installed in the pipe cavity above the silicone heating sheet. A watering pipe mounting groove is provided on the box insulation layer. A temperature sensor is provided on each watering pipe mounting groove. A box cover is installed on the top of the heat insulation box. A box cover insulation layer is provided inside the box cover. Pipeline insertion ports are opened at positions corresponding to the watering pipe mounting grooves at front and rear ends of the heat insulation box. Box body connecting ears are provided at both ends of the front and rear ends of the heat insulation box. Each heating and heat insulation module is connected by cooperation between the box connecting ears and the screws.

[0008] Moreover, the heat-insulating layer of the box cover is a structure in which a raised portion is provided corresponding to the position of the installation groove of the sprinkler pipe, and the raised portion is embedded in the installation groove of the sprinkler pipe.

[0009] In addition, it also includes a fixed bracket and a fixed baffle. The fixed bracket is composed of a vertical beam, a horizontal beam and a reinforcing angle steel. A horizontal beam extending horizontally to one side is provided on the top of the vertical beam, and a reinforcing angle steel is provided at the angle between the horizontal beam and the vertical beam. The heating and insulation module is placed on the horizontal beam, and fixed baffles are welded to the horizontal beams at both ends of the heating and insulation module.

[0010] Moreover, the thermal insulation box is made of glass fiber reinforced plastics.

[0011] The advantages and positive effects of the utility model are:

[0012] This sprinkler pipe heating and insulation device only requires the insulation box and cover of the heating and insulation module to be snapped onto the sprinkler pipe and secured during maintenance. Multiple heating and insulation modules can be connected to achieve full coverage of the sprinkler pipe heating and insulation system fixed to the equipment. The silicone heating plate and temperature sensor of the heating and insulation module can be connected to the temperature monitoring device in the temperature control box. The temperature monitoring device can be used to control the temperatures of multiple heating and insulation modules separately, effectively saving energy and improving energy efficiency. At the same time, the temperature monitoring device can accurately locate faulty heating and insulation modules in a timely manner. This significantly improves the efficiency and quality of sprinkler pipe heating and insulation maintenance while ensuring the safe use of the sprinkler pipe heating and insulation modules. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic structural diagram of the heating and heat preservation module of the present invention;

[0014] Figure 2 It is a structural diagram of the utility model;

[0015] Figure 3 for Figure 2 Side view (temperature control box and steel structure beams omitted).

[0016] Description of Reference Numerals

[0017] 1-Insulation box, 2-Box insulation layer, 3-Silicone heating plate, 4-Temperature sensor, 5-Sprinkler pipe installation groove, 6-Box cover, 7-Box cover insulation layer, 8-Upper connecting ear, 9-Line outlet, 10-Sprinkler pipe, 11-Box connecting ear, 12-Vertical beam, 13-Horizontal beam, 14-Fixed baffle, 15-Reinforcement angle steel, 16-Temperature control box, 17-Steel structure beam. DETAILED DESCRIPTION

[0018] The following is a further description of the embodiments of the present invention with reference to the accompanying drawings:

[0019] A watering pipe heating and insulation device, the innovation of which is that it includes several heating and insulation modules connected end to end by screws, each heating and insulation module is 4 meters long, and the watering pipe 10 is fully covered and insulated by the connection of several heating and insulation modules. The heating and insulation module includes an insulation box 1, a box cover 6, a box insulation layer 2, a box cover insulation layer 7, a silicone heating sheet 3, a temperature sensor 4 and a box connection ear 11. A line cavity and a pipe cavity are arranged in sequence from bottom to top in the insulation box, and a position corresponding to the line cavity is provided on the insulation box. The line outlet 9 is provided with a silicone heating sheet at the bottom of the pipeline cavity, a box insulation layer is installed in the pipeline cavity above the silicone heating sheet, a sprinkler pipe mounting groove 5 is provided on the box insulation layer, and a temperature sensor is provided on each sprinkler pipe mounting groove. The wires of each silicone heating sheet and temperature sensor are led out from the line outlet through the line cavity and connected to the temperature patrol detector of the temperature control box 16. The pipeline temperature in multiple heating and insulation modules is detected by the temperature patrol detector, and the multiple heating and insulation modules are controlled separately by detecting the temperature.

[0020] A box cover is buckled on the top of the insulation box, lower connecting ears are provided on both sides of the upper end of the insulation box, upper connecting ears 8 are provided on both sides of the box cover, and connecting holes are provided on the upper connecting ears and the lower connecting ears. After the box cover is buckled on the box body, the upper connecting ears and the lower connecting ears are docked, and the box cover and the box body are fixed by the cooperation of screws and nuts. A box cover insulation layer is provided inside the box cover, and pipe insertion ports are opened at the positions of the sprinkler pipe installation grooves at the front and rear ends of the insulation box. Box connecting ears are provided at both ends of the front and rear ends of the insulation box, and connecting holes are provided on the box connecting ears. Each heating and insulation module is connected by the cooperation of the box connecting ears and the screws.

[0021] In order to further insulate the sprinkler pipe, the box cover insulation layer is a structure in which a raised portion is provided corresponding to the position of the sprinkler pipe installation groove, and the raised portion is embedded in the sprinkler pipe installation groove.

[0022] In order to ensure the stability of the installation of the heating and insulation module, a fixed bracket and a fixed baffle are also included. The fixed bracket is composed of a vertical beam 12, a horizontal beam 13 and a reinforcing angle steel 15. A horizontal beam extending horizontally to one side is provided on the top of the vertical beam, and a reinforcing angle steel is provided at the angle between the horizontal beam and the vertical beam. The heating and insulation module is placed on the horizontal beam, and fixed baffles 14 are welded to the horizontal beams at both ends of the heating and insulation module.

[0023] The thermal insulation box is made of glass fiber reinforced plastic.

[0024] When in use, the device is installed on the steel structure beam 17, and the temperature control box is installed on the equipment steel structure beam below the middle of the sprinkler pipe;

[0025] Connect the corresponding number of heating and insulation modules according to the length of the sprinkler pipe, then place the sprinkler pipe in the sprinkler pipe installation groove of each heating and insulation module, and cover the insulation box with a cover;

[0026] The temperatures of multiple heating and insulation modules are controlled separately by a temperature patrol detector in the temperature control box.

[0027] Since each heating and insulation module is provided with a temperature sensor, the utility model realizes the precise control of the temperature at each position on the sprinkler pipe, thereby avoiding the problem of freezing on the sprinkler pipe caused by high power consumption due to continuous heating and insufficient heating temperature.

[0028] At the same time, the utility model changes the traditional destructive maintenance method to a method in which the internal insulation structure of the box can be repaired by opening the box cover, which not only facilitates the maintenance operation of the staff, but also greatly improves the maintenance efficiency and saves maintenance costs.

[0029] Although the embodiments and drawings of the present invention are disclosed for illustrative purposes, those skilled in the art will understand that various replacements, changes and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and drawings.

Claims

1. A watering pipe heating and insulation device, characterized by: The invention comprises several heating and heat preservation modules connected end to end by screws, wherein the heating and heat preservation module comprises an insulation box, a box cover, a box body insulation layer, a box cover insulation layer, a silicone heating sheet, a temperature sensor and a box body connecting ear. A line cavity and a pipe cavity are sequentially arranged in the insulation box from bottom to top, a line outlet is arranged at a position corresponding to the line cavity on the insulation box, a silicone heating sheet is laid at the bottom of the pipe cavity, a box body insulation layer is installed in the pipe cavity above the silicone heating sheet, a sprinkler pipe mounting groove is provided on the box insulation layer, a temperature sensor is provided on each sprinkler pipe mounting groove, a box cover is installed on the top of the insulation box, a box cover insulation layer is provided inside the box cover, pipe insertion openings are opened at the front and rear ends of the insulation box corresponding to the sprinkler pipe mounting grooves, box body connecting ears are provided at both ends of the front and rear ends of the insulation box, and each heating and heat preservation module is connected through the cooperation of the box body connecting ears and the screws.

2. A watering pipe heating and insulation device according to claim 1, characterized in that: The heat-insulating layer of the box cover is a structure in which a raised portion is provided corresponding to the position of the installation groove of the sprinkler pipe, and the raised portion is embedded in the installation groove of the sprinkler pipe.

3. The watering pipe heating and insulation device according to claim 1, characterized in that: It also includes a fixed bracket and a fixed baffle. The fixed bracket is composed of a vertical beam, a horizontal beam and a reinforcing angle steel. A horizontal beam extending horizontally to one side is provided on the top of the vertical beam, and a reinforcing angle steel is provided at the angle between the horizontal beam and the vertical beam. The heating and insulation module is placed on the horizontal beam, and fixed baffles are welded to the horizontal beams at both ends of the heating and insulation module.

4. A watering pipe heating and insulation device according to claim 1, characterized in that: The thermal insulation box is made of glass fiber reinforced plastic.