Coagulated bead leak detection device
By designing a condensate bead leakage detection device, using a conveyor belt to drive rollers to compact the condensate beads, and combining it with an adjustable gravity device, the problem of time-consuming and labor-intensive manual inspection in condensate bead production is solved, efficient and automated trachoma and leakage detection is achieved, and production quality and efficiency are improved.
Patent Information
- Application Number
- CN202422846498.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Existing gel bead production equipment cannot effectively detect trachoma and leakage after the gel bead mask is coated. It relies on manual inspection, which is time-consuming and labor-intensive, and poses quality risks.
A condensate bead leak detection device is designed, which uses a conveyor belt to drive a roller to apply pressure to the condensate beads. Automatic detection is achieved through the grooves and bracket structure on the roller. An adjustable gravity device is combined to ensure appropriate pressure and realize online detection.
It improves the detection rate of defective products caused by leakage of condensate beads, reduces the cost of manual quality inspection, eliminates quality risks, and realizes efficient and automated detection.
Smart Images

Figure CN223449396U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to detergent production equipment technical field, concretely relates to a condensation bead leak detection device. BACKGROUND
[0002] The laundry condensation bead is a new type of detergent, which is specially designed for machine washing and has the advantages of convenient washing and no dirty hands. The laundry condensation bead is a laundry product composed of solvent, surfactant, additive, enzyme preparation and other components wrapped by a water-soluble polymer film. The wrapped product is in a bag, and the laundry condensation bead is directly taken out and put into a washing machine for washing. The outer film of the laundry condensation bead is easily dissolved in water, and the content can be quickly released. The laundry condensation bead is convenient to use, has strong decontamination ability, low packaging cost and low transportation cost.
[0003] When the single-cavity condensation bead production equipment is used to produce condensation beads, the condensation bead bottom film can be checked for leaks by the negative pressure of the equipment during production. However, after the condensation bead top film is coated, it is directly conveyed to the conveying belt, and only random sampling or manual single extrusion can be used to check whether the condensation bead has sand eyes and liquid leakage. This method is time-consuming and labor-intensive, and there is a great risk to the quality of product production. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a condensation bead leak detection device to solve the technical problem of time-consuming and labor-intensive condensation bead leak detection in the prior art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] The utility model provides a condensation bead leak detection device, which comprises a base, a connecting rod is arranged on the base, a support is arranged on the connecting rod, a roller is installed on the support, the roller is provided with a groove, the support is provided with a mounting hole, and the support and the connecting rod are connected through the mounting hole on the support. The support makes the rolling direction of the roller parallel to the conveying belt and always presses the single condensation bead from the front.
[0007] Further, the support is composed of a plurality of short rods, one end of the short rod is provided with a mounting hole, the other end is provided with a notch, and a gravity increasing device can be installed in the notch. The gravity increasing device can adjust the weight when the roller pressure is insufficient.
[0008] Further, the gravity increasing device is a weight.
[0009] Further, the roller is installed on the plurality of short rods of the support, and the roller is connected in series on the support through a shaft and a bolt.
[0010] Further, the base is two T-shaped supports, and the base and the connecting rod are connected through bolts.
[0011] Further, the size of the roller is adaptively installed according to the size of the condensation bead during production.
[0012] Further, the groove depth on the roller is 6.0-7.0mm. The roller can fully extrude the condensate beads and the condensate beads can smoothly pass through, and the roller can roll with the conveying belt without driving force.
[0013] Based on the above technical scheme, the utility model embodiment can produce at least the following technical effects:
[0014] (1) The condensate bead leak detection device provided by the utility model drives the roller to rotate by the conveying belt and applies appropriate pressure to each condensate bead, realizes the purpose of condensate bead leak detection and screening, improves the online liquid leakage defective product detection rate, reduces the purpose of artificial quality inspection cost and eliminates quality risks.
[0015] (2) The condensate bead leak detection device provided by the utility model can fully extrude the condensate beads and the condensate beads can smoothly pass through, and the roller can roll with the conveying belt without driving force. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to the structure shown in the drawings without creative labor.
[0017] Figure 1 It is the structural schematic diagram of the utility model embodiment 2;
[0018] In the figure: 1, connecting rod;2, support;3, roller;4, notch;5, base. DETAILED DESCRIPTION
[0019] The technical scheme in the utility model embodiment will be clearly and completely described below by combining the drawings in the utility model embodiment;Obviously;The described embodiment is only a part of the embodiment of the utility model;But not all the embodiments, based on the embodiment in the utility model;All other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0020] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application; the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected; it can be directly connected, or indirectly connected through an intermediate medium; it can be the communication between two elements. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0021] Embodiment 1
[0022] The utility model provides a kind of condensation bead leak detection device, including base 5, the base is equipped with connecting rod 1, the connecting rod 1 is equipped with support 2, the support 2 is installed with gyro wheel 3, the gyro wheel 3 is equipped with recess, the support 2 is equipped with mounting hole, and the support 2 is connected with the mounting hole of connecting rod 1 between support sleeve connection.
[0023] In the embodiment, the support 2 is composed of a plurality of short rods, one end of the short rod is provided with a mounting hole, and the other end is provided with a notch 4, and the notch 4 can be installed to increase the gravity device.
[0024] In the embodiment, the gravity increasing device is a weight.
[0025] In the embodiment, the gyro wheel 3 is installed on the plurality of short rods of the support 2, and the gyro wheel 3 is connected in series on the support 2 by shaft and bolt.
[0026] In the embodiment, the base 5 is two T-shaped supports, and the base 5 is connected with the connecting rod 1 by bolt.
[0027] In the embodiment, the size of the gyro wheel 3 is adaptively installed according to the size of the condensation bead during production.
[0028] In the embodiment, the depth of the recess on the gyro wheel 3 is 6.0-7.0mm.
[0029] Embodiment 2
[0030] As Figure 1As shown, the utility model provides a kind of condensation bead leak detection device, including base 5, the base is equipped with connecting rod 1, connecting rod 1 is equipped with support 2, the support 2 is equipped with roller 3, the roller 3 is equipped with recess, the support 2 is equipped with mounting hole, and the support 2 is connected with connecting rod 1 by mounting hole of support sleeve connection.
[0031] In the embodiment, the support 2 is composed of several short rods, one end of the short rod is provided with a mounting hole, and the other end is provided with a notch 4.
[0032] In the embodiment, the roller 3 is six.
[0033] In the embodiment, the roller 3 is installed on the several short rods of the support 2, and the roller 3 is connected in series on the support 2 through the shaft and the bolt.
[0034] In the embodiment, the base 5 is two T-shaped supports, and the base 5 is connected with the connecting rod 1 through the bolt.
[0035] In the embodiment, the depth of the recess on the roller 3 is 6.5mm.
[0036] The roller can roll freely with the condensation bead on the conveying belt, the support makes the rolling direction of the roller parallel to the conveying belt, and the single condensation bead is always pressed from the front, the roller 3 is provided with a 6.5mm deep recess, which can ensure that the roller fully extrudes the condensation bead and the condensation bead passes smoothly, and can ensure that the roller rolls with the conveying belt without driving force, the weight of the roller 3 is the pressure of the single condensation bead during pressure test, the notch 4 can be individually increased with the weight according to product requirements, and the counterweight size can be adjusted when the roller pressure is insufficient. When the equipment is running, the roller has no driving force, and only relies on the conveying belt and the condensation bead to drive the transmission to realize pressure detection. Due to the limitation of the width of the conveying belt, only six rollers can be installed on a single connecting rod.
[0037] The structure, function and connection form disclosed in the present application can be realized by other means. For example, the above-described embodiments are only illustrative, for example, a plurality of components can be combined or integrated into another component; in addition, the functional components in each embodiment of the present application can be integrated into one functional component, or each functional component can exist physically, or two or more functional components can be integrated into one functional component.
[0038] The above is only the preferred embodiment of the utility model, and it should be pointed out that, for ordinary skilled person in the art, without departing from the creative concept of the utility model, a number of modifications and improvements can be made, which belong to the protection scope of the utility model.
Claims
1. A condensation bead leak detection device, characterized in that: The invention comprises a base (5), a connecting rod (1) is provided on the base, a bracket (2) is provided on the connecting rod (1), a roller (3) is installed on the bracket (2), the roller (3) is provided with a groove, the bracket (2) is provided with a mounting hole, and the bracket (2) and the connecting rod (1) are sleeved through the mounting hole on the bracket.
2. The condensation bead leak detection device according to claim 1, characterized in that: The bracket (2) is composed of a plurality of short rods, one end of each short rod is provided with a mounting hole, and the other end is provided with a notch (4), and a gravity-increasing device can be installed in the notch (4).
3. The condensation bead leak detection device according to claim 2, characterized in that: The gravity-increasing device is a weight.
4. The condensation bead leak detection device according to claim 1, characterized in that: The roller (3) is mounted on a plurality of short rods of the bracket (2), and the roller (3) is connected in series to the bracket (2) via a shaft and bolts.
5. The condensation bead leak detection device according to claim 1, characterized in that: The base (5) is two T-shaped supports, and the base (5) is connected to the connecting rod (1) via bolts.
6. The condensation bead leak detection device according to claim 1, characterized in that: The size of the roller (3) is adaptively installed according to the size of the condensed beads during production.
7. The condensation bead leak detection device according to claim 1, characterized in that: The groove depth on the roller (3) is 6.0-7.0 mm.