Ferrite rubber coating tool

Abstract

The utility model relates to the technical field of rubber coating, and provides a ferrite rubber coating tool. The ferrite rubber coating tool comprises a base, a rubber roller, a tensioning mechanism and a rotary clamping mechanism, a sliding groove is formed in the base, an installation groove is further formed in the base, the rubber roller is rotationally connected to the base, the rubber roller is fixedly sleeved with a limiting sleeve, the limiting sleeve is in threaded connection with a locking bolt, and the tensioning mechanism is connected into the sliding groove. According to the ferrite rubber coating tool provided by the utility model, through the arrangement of the rotary clamping mechanism, the four arc-shaped clamping blocks can be close to the circle center at the same time by rotating the trapezoidal screw rod to clamp and fix the ferrite, and then rotary rubberizing is performed, so that stable and appropriate clamping force can be applied to the ferrites with different diameters, and slipping or damage is avoided; therefore, not only is the stability of the device in the operation process improved, but also the applicability is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of encapsulation technology, especially to a ferrite encapsulation tool. BACKGROUND

[0002] Ferrite is a new type of nonmetallic magnetic material, sometimes called magnetic porcelain because of its preparation process and appearance similar to ceramic products. Ferrite generally refers to the composite oxide of iron group and one or more appropriate metal elements, which belongs to a semiconductor. It is used as a magnetic medium. Magnetite, whose main component is ferrite, is the simplest ferrite. With the development of production, the use and variety of ferrite magnetic materials have become more and more diverse. According to the application, ferrite can be divided into five categories: soft magnetic, hard magnetic, spin magnetic, square magnetic, and pressure magnetic. Soft ferrite is mainly used as various inductance components, such as filter magnetic cores, transformer magnetic cores, antenna magnetic cores, deflection magnetic cores, and recording magnetic heads for magnetic tape recording and video recording, multi-channel communication, etc. Ferrite needs to be encapsulated during processing.

[0003] A ferrite encapsulation tool (publication number: CN 219497544 U) is proposed in Chinese utility model patent. The device drives the fixed ring to rotate around its axis through the driving plate. The fixed ring rotates and drives the ferrite column to rotate synchronously around the axis of the fixed ring. The ferrite column rotates and makes the adhesive tape wrapped around the surface of the ferrite column. However, it relies on four arc-shaped clamping plates and compression springs to clamp the ferrite magnet. This elastic clamping may not be stable for ferrite magnets of different sizes or with slight tolerances. Over-tightening may damage the magnet, and over-loosening may slip during rotation and wrapping, thus reducing the applicability.

[0004] Therefore, it is necessary to provide a new ferrite encapsulation tool to solve the above technical problems. UTILITY MODEL CONTENT

[0005] To solve the above technical problems, the utility model provides a ferrite encapsulation tool.

[0006] The ferrite rubber coating tool provided by the utility model discloses a base, a rubber roller, a tensioning mechanism and a rotary clamping mechanism, a sliding groove is formed in the base, an installation groove is also formed in the base, the rubber roller is rotationally connected to the base, a limiting sleeve is fixedly sleeved on the rubber roller, a locking bolt is threadedly connected to the limiting sleeve, the tensioning mechanism is connected in the sliding groove, the rotary clamping mechanism is connected in the installation groove, the rotary clamping mechanism comprises a motor, a rotating shaft, a circular plate, a connecting rod, a rotating disc, an arc-shaped clamping block, a limiting block, an L-shaped driving rod, a rotating rod, a driving disc, a fixed block, a trapezoidal screw rod and a nut block, the inner lower surface of the installation groove is provided with the motor, the output end of the motor is fixedly connected with the rotating shaft through a shaft coupler, the upper end of the rotating shaft is fixedly connected with the circular plate, the upper surface of the circular plate is fixedly connected with the rotating disc through a plurality of uniformly distributed connecting rods, four sliding cavities that are annularly distributed are formed in the rotating disc, the limiting block is arranged in the sliding cavity, the upper surface of the limiting block is fixedly connected with the arc-shaped clamping block, the lower surface of the limiting block is rotationally connected with the L-shaped driving rod, the lower surface of the rotating disc is rotationally connected with the rotating rod, the lower end of the rotating rod is fixedly connected with the driving disc, the other end of the four L-shaped driving rods is rotationally connected with the lower surface of the driving disc, the lower surface of the rotating disc is fixedly connected with two symmetrically arranged fixed blocks, the side surface of one of the fixed blocks is rotationally connected with the trapezoidal screw rod, the other end of the trapezoidal screw rod penetrates through the other fixed block, the screw threads of the two ends of the trapezoidal screw rod are opposite, two symmetrically arranged nut blocks are threadedly sleeved on the trapezoidal screw rod, and the nut blocks are fixedly connected with the lower surfaces of the adjacent limiting blocks.

[0007] Preferably, the tensioning mechanism comprises a telescopic rod, a spring, a sliding block and a tensioning roller, one inner side surface of the sliding groove is fixedly connected with the telescopic rod, the telescopic rod is sleeved with the spring, the other end of the telescopic rod is fixedly connected with the sliding block, and the upper surface of the sliding block is rotationally connected with the tensioning roller.

[0008] Preferably, one end of the trapezoidal screw rod that penetrates through the fixed block is fixedly connected with a matched hexagonal screw block.

[0009] Preferably, four uniformly distributed electric heating pipes are arranged on the upper surface of the base around the installation groove.

[0010] Preferably, one side surface of the electric heating pipe is provided with a matched arc-shaped aluminum foil reflecting plate, and the arc-shaped aluminum foil reflecting plate is fixedly connected with the upper surface of the base.

[0011] Preferably, a guide roller is further rotationally connected to the upper surface of the base.

[0012] Preferably, two sliding rods that are parallel to the trapezoidal screw rod are fixedly connected between the two fixed blocks, and the nut blocks are slidably sleeved on the two sliding rods.

[0013] Compared with the related art, the ferrite rubber coating tool has the following beneficial effects:

[0014] 1. The utility model provides a ferrite glue coating tooling. Through the provided rotary clamping mechanism, the trapezoidal screw can be rotated to make four arc-shaped clamping blocks approach the center of the circle at the same time to clamp and fix the ferrite, and then the glue is rotated to apply. It can have a stable and appropriate clamping force for ferrites of different diameters, avoiding slipping or damage, thereby not only improving the stability of the device during operation, but also improving the applicability.

[0015] 2. The utility model provides a ferrite rubber coating tooling, which uses a limit sleeve and a locking bolt to make the rubber roller need to overcome the damping force before it can rotate, so that the rubber strip can maintain a certain tension during the winding and bonding process, so that the rubber strip can be wound and bonded more tightly, thereby improving the quality of the ferrite rubber coating. Through the provided tensioning mechanism, when the rubber strip is loose, the elastic force of the spring can push the slider to translate, so that the tensioning roller can translate, squeeze the rubber strip, and keep the rubber strip taut, so that the rubber strip can be wound and bonded more tightly, further improving the quality of the ferrite rubber coating. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the utility model;

[0017] Figure 2 This is a schematic structural diagram of the tensioning mechanism in the present utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the circular plate in the utility model;

[0019] Figure 4 This is a schematic structural diagram of the turntable in the utility model.

[0020] Numbers in the figure: 1. Base; 2. Rubber roller; 3. Limit sleeve; 4. Locking bolt; 5. Tensioning roller; 6. Guide roller; 7. Arc-shaped aluminum foil reflector; 8. Electric heating tube; 9. Mounting groove; 10. Turntable; 11. Sliding cavity; 12. Arc-shaped clamping block; 13. Telescopic rod; 14. Spring; 15. Slider; 16. Motor; 17. Rotating shaft; 18. Round plate; 19. Connecting rod; 20. Limit block; 21. L-shaped driving rod; 22. Fixed block; 23. Trapezoidal screw; 24. Nut block; 25. Driving disk; 26. Turning rod; 27. Sliding rod; 28. Hexagonal screw block; 29. ​​Slide groove. DETAILED DESCRIPTION

[0021] The present invention will be further described below with reference to the accompanying drawings and implementation examples.

[0022] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 ,in, Figure 1 It is a structural diagram of the utility model; Figure 2It is the structure schematic view of the tensioning mechanism in the utility model. Figure 3 It is the structure schematic view of the round plate in the utility model. Figure 4 It is the structure schematic view of the rotating disc in the utility model.

[0023] Reference Figure 1 、 Figure 3 and Figure 4 As shown in the drawings, the base 1 is provided with a sliding groove 29, and the base 1 is also provided with a mounting groove 9, the base 1 is rotatably connected with the rubber roller 2, the rubber roller 2 is fixedly sleeved with the limiting sleeve 3, the limiting sleeve 3 is threadedly connected with the locking bolt 4, the sliding groove 29 is connected with the tensioning mechanism, the mounting groove 9 is connected with the rotary clamping mechanism, the rotary clamping mechanism comprises the motor 16, the rotating shaft 17, the round plate 18, the connecting rod 19, the rotating disc 10, the arc-shaped clamping block 12, the limiting block 20, the L-shaped driving rod 21, the rotating rod 26, the driving disc 25, the fixed block 22, the trapezoidal screw rod 23 and the nut block 24, the inner lower surface of the mounting groove 9 is provided with the motor 16, the output end of the motor 16 is fixedly connected with the rotating shaft 17 through the shaft coupling, the upper end of the rotating shaft 17 is fixedly connected with the round plate 18, the upper surface of the round plate 18 is fixedly connected with the rotating disc 10 through the multiple evenly distributed connecting rods 19, the rotating disc 10 is provided with four annularly distributed sliding cavities 11, the sliding cavity 11 is provided with the limiting block 20, the upper surface of the limiting block 20 is fixedly connected with the arc-shaped clamping block 12, the lower surface of the limiting block 20 is rotatably connected with the L-shaped driving rod 21, the lower surface of the rotating disc 10 is rotatably connected with the rotating rod 26, the lower end of the rotating rod 26 is fixedly connected with the driving disc 25, the other end of the four L-shaped driving rods 21 is rotatably connected with the lower surface of the driving disc 25, the lower surface of the rotating disc 10 is fixedly connected with the two symmetrically arranged fixed blocks 22, the side surface of one of the fixed blocks 22 is rotatably connected with the trapezoidal screw rod 23, the other end of the trapezoidal screw rod 23 penetrates the other fixed block 22, the screw rotation directions of the two ends of the trapezoidal screw rod 23 are opposite, the trapezoidal screw rod 23 is threadedly sleeved with the two symmetrically arranged nut blocks 24, and the nut block 24 is fixedly connected with the lower surface of the adjacent limiting block 20.

[0024] It needs to be explained that: in use, the rubber strip fixing roll is arranged on the rubber roller 2, and the damping force is set by tightening the locking bolt 4, so that the rubber roller 2 has a certain damping force, and the damping force needs to be overcome to rotate. During use, first, the ferrite is placed on the rotating disc 10, the trapezoidal screw rod 23 is rotated, the two nut blocks 24 are brought close to each other, the two nut blocks 24 drive the two symmetrically arranged limiting blocks 20 to move close to each other, and the movement of the two limiting blocks 20 drives the rotation of the driving disc 25 through the two rotatingly connected L-shaped driving rods 21, the rotation of the driving disc 25 drives the other two symmetrically arranged limiting blocks 20 to move close to each other through the corresponding L-shaped driving rods 21, so that by rotating the trapezoidal screw rod 23, the four arc-shaped clamping blocks 12 can be brought close to the center of the rotating disc 10 to stably clamp the ferrite, and then the trapezoidal screw rod 23 is self-locked to complete the fixation. Then the rubber strip is wound around the tensioning mechanism and fixed to the surface of the ferrite, and then the rotation of the shaft 17 is driven by the rotation of the motor 16, so that the circular plate 18 drives the rotating disc 10 to rotate, and then the ferrite rotates, so that the rubber strip is wound and attached to the surface of the ferrite. After the attachment is completed, the motor 16 is turned off, the rubber strip is cut, and then the trapezoidal screw rod 23 is reversed to release the clamping and take down the ferrite.

[0025] It needs to be further explained that: during use, the rubber roller 2 needs to overcome the damping force to rotate, so that the rubber strip can maintain a certain tension during the winding and attaching process.

[0026] Reference Figure 1 and Figure 2 As shown in the figure, the tensioning mechanism includes a telescopic rod 13, a spring 14, a sliding block 15 and a tensioning roller 5. One inner side of the sliding groove 29 is fixedly connected with the telescopic rod 13, the telescopic rod 13 is sleeved with the spring 14, the other end of the telescopic rod 13 is fixedly connected with the sliding block 15, and the upper surface of the sliding block 15 is rotatably connected with the tensioning roller 5.

[0027] It needs to be explained that: during use, the tensioning roller 5 is pushed to make the sliding block 15 extrude the telescopic rod 13 and the spring 14, so that the telescopic rod 13 is contracted and the spring 14 is compressed. Then the rubber strip is wound around the tensioning roller 5 and attached to the ferrite at the other end. During the winding and attaching process of the rubber strip, when the rubber strip is loose, the elastic force of the spring 14 can push the sliding block 15 to translate, so that the tensioning roller 5 translates to extrude the rubber strip and keep the rubber strip tight.

[0028] Reference Figure 4 As shown in the figure, the trapezoidal screw rod 23 is fixedly connected with a matching hexagonal knob 28 at one end of the fixed block 22. The hexagonal knob 28 is arranged to facilitate the rotation of the trapezoidal screw rod 23.

[0029] Reference Figure 1As shown, the upper surface of the base 1 is provided with four evenly distributed electric heating pipes 8 around the mounting groove 9. The electric heating pipes 8 can uniformly heat and soften the adhesive tape during winding, greatly improving the fitting quality and firmness.

[0030] Referring to Figure 1 As shown, one side of the electric heating pipe 8 is provided with a matching arc-shaped aluminum foil reflecting plate 7, which is fixedly connected with the upper surface of the base 1. The arc-shaped aluminum foil reflecting plate 7 can block the disorderly diffusion of heat, improve the heat efficiency, and ensure safety.

[0031] Referring to Figure 1 As shown, the upper surface of the base 1 is further rotationally connected with a guide roller 6, which is concentric with the parallel axis of the rotating disc 10. After passing through the tensioning roller 5, the adhesive tape is fixed on the ferrite after passing through the guide roller 6, which plays a guiding role.

[0032] Referring to Figure 4 As shown, two slide rods 27 parallel to the trapezoidal screw rod 23 are fixedly connected between the two fixed blocks 22, and the nut block 24 is slidingly sleeved on the two slide rods 27. The slide rods 27 serve as a limiting part, making the translation of the nut block 24 more stable.

[0033] The working principle of the utility model is as follows: when using, the adhesive tape is fixed on the rubber roller 2, and then the damping force is set by screwing the locking bolt 4, so that the rubber roller 2 has a certain damping force, and needs to overcome the damping force to rotate. During use, first, the ferrite is placed on the rotating disc 10, the trapezoidal screw rod 23 is rotated, the two nut blocks 24 driven by the trapezoidal screw rod 23 are close to each other, the two limit blocks 20 symmetrically arranged and driven by the two nut blocks 24 are close to each other, the movement of the two limit blocks 20 drives the rotation of the driving disc 25 through the two rotatingly connected L-shaped driving rods 21, the rotation of the driving disc 25 drives the other two limit blocks 20 symmetrically arranged to be close to each other through the corresponding L-shaped driving rods 21, so that the four arc-shaped clamping blocks 12 can be close to the center of the rotating disc 10 by rotating the trapezoidal screw rod 23, the ferrite is clamped stably, then the fixing is completed through the self-locking property of the trapezoidal screw rod 23, then the adhesive tape is wound around the tensioning mechanism and fixed on the surface of the ferrite, then the rotation of the rotating shaft 17 driven by the rotation of the motor 16 drives the rotating disc 10 to rotate through the circular plate 18, and then the ferrite is rotated, so that the adhesive tape is wound and attached to the surface of the ferrite, after the attachment is completed, the motor 16 is turned off, the adhesive tape is cut, and then the trapezoidal screw rod 23 is reversed, the ferrite is released and taken off. The rotating clamping mechanism arranged in the device can make the four arc-shaped clamping blocks 12 close to the center of the rotating disc 10 at the same time to clamp and fix the ferrite, and then the adhesive tape is attached, so that the ferrite of different diameters can have stable and appropriate clamping force, and slipping or damage is avoided, so that the stability during the operation of the device is improved, and the applicability is improved. During use, the rubber roller 2 needs to overcome the damping force to rotate, so that the adhesive tape can be kept tight during the winding and attachment process, the winding and attachment of the adhesive tape can be tighter, and the quality of the ferrite encapsulation is improved. During use, the tensioning roller 5 is pushed, the sliding block 15 extrudes the telescopic rod 13 and the spring 14, the telescopic rod 13 is contracted, and the spring 14 is compressed, then the adhesive tape is wound around the tensioning roller 5, and the other end is attached and fixed to the ferrite. During the winding and attachment process of the adhesive tape, when the adhesive tape is loose, the elastic force of the spring 14 can push the sliding block 15 to translate, the tensioning roller 5 is translated, the adhesive tape is extruded, the adhesive tape is kept tight, so that the winding and attachment of the adhesive tape can be tighter, and the quality of the ferrite encapsulation is further improved.

[0034] The circuit and the control involved in the utility model are prior art, and too much repetition is not performed herein.

[0035] The above only describes the embodiments of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion by using the contents of the utility model specification and drawings, or direct or indirect application in other related technical fields, is also included in the patent protection range of the utility model.

Claims

1. A ferrite encapsulated tooling, characterized in that: include: A base (1), wherein a slide groove (29) is provided on the base (1), and a mounting groove (9) is also provided on the base (1); A rubber roller (2), the base (1) is rotatably connected to the rubber roller (2), a fixed sleeve on the rubber roller (2) is provided with a limiting sleeve (3), and a locking bolt (4) is threadedly connected to the limiting sleeve (3); A tensioning mechanism, wherein the slide groove (29) is connected with the tensioning mechanism; A rotary clamping mechanism is provided, wherein the mounting groove (9) is connected with a rotary clamping mechanism, and the rotary clamping mechanism comprises a motor (16), a rotating shaft (17), a circular plate (18), a connecting rod (19), a turntable (10), an arc-shaped clamping block (12), a limit block (20), an L-shaped driving rod (21), a rotating rod (26), a driving disk (25), a fixing block (22), a trapezoidal screw rod (23) and a nut block (24). The motor (16) is installed on the inner lower surface of the mounting groove (9), the output end of the motor (16) is fixedly connected to the rotating shaft (17) through a coupling, the upper end of the rotating shaft (17) is fixedly connected to the circular plate (18), the upper surface of the circular plate (18) is fixedly connected to the turntable (10) through a plurality of evenly distributed connecting rods (19), and the turntable (10) is provided with four annularly distributed sliding cavities (11), and the sliding cavity (11) is provided with a limit block ( 20), the upper surface of the limit block (20) is fixedly connected with an arc-shaped clamping block (12), the lower surface of the limit block (20) is rotatably connected with an L-shaped driving rod (21), the lower surface of the turntable (10) is rotatably connected with a rotating rod (26), the lower end of the rotating rod (26) is fixedly connected with a driving disk (25), the other ends of the four L-shaped driving rods (21) are rotatably connected to the lower surface of the driving disk (25), and the lower surface of the turntable (10) is fixedly connected with two symmetrically arranged fixed blocks (22), the side of one of the fixed blocks (22) is rotatably connected with a trapezoidal screw rod (23), the other end of the trapezoidal screw rod (23) passes through the other fixed block (22), the threads at both ends of the trapezoidal screw rod (23) are rotated in opposite directions, and the upper thread sleeve of the trapezoidal screw rod (23) is provided with two symmetrically arranged nut blocks (24), and the nut block (24) is fixedly connected to the lower surface of the adjacent limit block (20).

2. The ferrite encapsulated tooling according to claim 1, characterized in that: The tensioning mechanism comprises a telescopic rod (13), a spring (14), a slider (15) and a tensioning roller (5); an inner side surface of the slide groove (29) is fixedly connected to the telescopic rod (13); a spring (14) is sleeved on the telescopic rod (13); the other end of the telescopic rod (13) is fixedly connected to the slider (15); and the upper surface of the slider (15) is rotatably connected to the tensioning roller (5).

3. The ferrite encapsulated tooling according to claim 1, characterized in that: One end of the trapezoidal screw rod (23) passing through the fixed block (22) is fixedly connected to a matching hexagonal screw block (28).

4. The ferrite encapsulated tooling according to claim 1, characterized in that: Four evenly distributed electric heating tubes (8) are installed on the upper surface of the base (1) around the installation groove (9).

5. The ferrite encapsulated tooling according to claim 4, characterized in that: A matching arc-shaped aluminum foil reflector (7) is provided on one side of the electric heating tube (8), and the arc-shaped aluminum foil reflector (7) is fixedly connected to the upper surface of the base (1).

6. The ferrite encapsulated tooling according to claim 1, characterized in that: The upper surface of the base (1) is also rotatably connected to a guide roller (6).

7. The ferrite encapsulated tooling according to claim 1, characterized in that: Two slide bars (27) arranged parallel to the trapezoidal lead screw (23) are fixedly connected between the two fixed blocks (22), and the nut block (24) is slidably sleeved on the two slide bars (27).

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