Veneer double-sided thick film heater
By designing a single-board double-sided thick film heater and adopting a heating cavity and heat dissipation fin group structure within the heater body, efficient heat transfer and fluid heating are achieved, solving the problems of low efficiency and large size of existing film heaters, and is suitable for the air-conditioning heating systems of new energy vehicles.
Patent Information
- Application Number
- CN202521967109.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2035-09-12
AI Technical Summary
Existing film heaters have problems such as low heating efficiency, large size or high cost. Especially in new energy vehicles, the dual-plate solution reduces the size but increases the cost.
A single-plate double-sided thick film heater is designed. Heating cavities are opened at the top and bottom of the heater body, and heat dissipation fin groups are installed in them. An assembly cavity is set in the middle to insert the single-plate double-sided heating plate. Heat is transferred through a heat-conducting medium, and the fluid exchanges heat through the heat dissipation fin group to avoid direct contact with the heating plate to reduce fluid loss.
It improves heating efficiency, reduces overall volume and lowers usage costs, while avoiding fluid vaporization loss. It is suitable for air conditioning and heating systems in new energy vehicles.
Smart Images

Figure CN223452112U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the field of automobile heating, in particular to a single-board double-sided thick film heater. BACKGROUND
[0002] In recent years, the new energy automobile industry has rapidly risen, bringing about a large number of applications of air conditioner electric heaters, and in winter, sufficient thick film heating is not only a pursuit of human comfort, but also a hard index on safety (defogging).
[0003] But the size of the film heater is determined according to the power, and the film heaters on the market generally adopt a single-board scheme or a double-board scheme. Since sufficient heat needs to be provided, the single board has the problem of large volume, and the double board reduces the volume compared with the single board, but also increases the cost. Therefore, the application provides a single-board double-sided thick film heater. CONTENT OF THE INVENTION
[0004] In order to make up for the above shortcomings, the application provides a single-board double-sided thick film heater, which aims to improve the problem of low heating efficiency of the existing film heater.
[0005] The application provides a single-board double-sided thick film heater, which comprises a heater main body, heating cavities are formed in the top and bottom of the heater main body, heat dissipation fin groups are installed in the two heating cavities, a single-board double-sided heating plate is embedded in the heater main body, the single-board double-sided heating plate is located between the two heat dissipation fin groups, and sealing plates are connected to the two heating cavities.
[0006] Water inlet grooves and water outlet grooves are formed in the bottom of the two heating cavities, respectively, and the heat dissipation fin groups are located between the water inlet grooves and the water outlet grooves.
[0007] Flow equalizing plates are fixedly installed at the bottom of the two heating cavities, and the flow equalizing plates are arranged close to the water inlet grooves.
[0008] An assembly cavity is formed in the middle part of the heater main body, the single-board double-sided heating plate is inserted into the assembly cavity, and a heat conducting medium is filled between the assembly cavity and the single-board double-sided heating plate.
[0009] In a specific embodiment, water inlet joints and water outlet joints are installed on the outer wall of the heater main body, the two water inlet grooves are in communication with the water inlet joints, and the two water outlet grooves are in communication with the water outlet joints.
[0010] In a specific embodiment, the heat dissipation fin group is composed of a plurality of heat dissipation fins, and the plurality of heat dissipation fins are uniformly distributed on the bottom of the heating cavity.
[0011] In a specific embodiment, a protective shell is fixedly connected to the sidewall of one of the sealing plates, the protective shell is arranged in close contact with the sidewall of the heater body, and the other sealing plate is detachably connected to the protective shell.
[0012] In a specific embodiment, a first sealing strip is arranged between the top and bottom of the heater body and the two sealing plates, respectively, a second sealing strip is arranged between the top of the protective shell and the sealing plate, and the second sealing strip is arranged in connection with the first sealing strip.
[0013] Advantages of the present application: by providing a heating cavity at the top and bottom of the heater body, and a mounting cavity in the middle of the heater body, a set of heat dissipation fins is installed in the heating cavity, and a single plate double-sided heating plate is inserted into the mounting cavity, the single plate double-sided heating plate generates heat on both sides, thereby transferring heat to the heat dissipation fin set on both sides, so that when the fluid flows through the two heating cavities, the fluid will pass through the heat dissipation fin set to achieve the purpose of heating the fluid, and the fluid does not come into contact with the single plate double-sided heating plate, thereby avoiding direct heating of the fluid by the single plate double-sided heating plate, and further avoiding the vaporization loss of the fluid, thereby reducing the use cost. Through the heat dissipation fin set of the heating cavity, the heating efficiency can be increased, and the single plate double-sided heating plate can reduce the overall volume, facilitating use. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor.
[0015] Figure 1 is a first perspective view of the single plate double-sided thick film heater provided by the embodiments of the present application;
[0016] Figure 2 is a second perspective view of the single plate double-sided thick film heater provided by the embodiments of the present application;
[0017] Figure 3 is a top view of the single plate double-sided thick film heater provided by the embodiments of the present application;
[0018] Figure 4 is a side view of the single plate double-sided thick film heater provided by the embodiments of the present application;
[0019] Figure 5 is an exploded view of the single plate double-sided thick film heater provided by the embodiments of the present application;
[0020] Figure 6 A schematic diagram of the disassembled structure of the first sealing strip and the second sealing strip of the single-board double-sided thick film heater provided in an embodiment of the present application;
[0021] Figure 7 Schematic diagram of the structure of a single-board double-sided heating plate of a single-board double-sided thick film heater provided in an embodiment of the present application.
[0022] In the figure: 10-heater body; 110-water inlet connector; 120-water outlet connector; 130-assembly chamber; 20-heating chamber; 210-water inlet trough; 220-water outlet trough; 230-flow equalizing plate; 30-heating fin group; 40-single-plate double-sided heating plate; 50-sealing plate; 510-protective shell; 60-first sealing strip; 70-second sealing strip. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.
[0024] See also Figures 1-7 The present application provides a single-plate double-sided thick film heater, including a heater body 10, with heating chambers 20 provided at the top and bottom of the heater body 10. Specifically, the two heating chambers 20 are symmetrically arranged about the middle part of the heater body 10, and the two heating chambers 20 are both equipped with heat dissipation fin groups 30. The heater body 10 is embedded with a single-plate double-sided heating plate 40, as shown in the attached figure. Figure 7 As shown in the figure, the single-board double-sided heating plate 40 is specifically printed on both sides of the original rare earth thick film heating plate, so as to achieve double-sided heating. Furthermore, the single-board double-sided heating plate 40 is located between the two groups of heat dissipation fin groups 30, so that the single-board double-sided heating plate 40 generates heat to realize heat transfer to the heat dissipation fin groups 30 in the heating chambers 20 on both sides. When the fluid flows through the two heating chambers 20, heat exchange is realized between the heat dissipation fin groups 30 to heat the fluid. A sealing plate 50 is connected to each of the two heating chambers 20. Specifically, the two sealing plates 50 are respectively connected to the top and bottom of the heater body 10, and the specific connection structure is connected through a screw connection structure. The two sealing plates 50 respectively close the openings of the two heating chambers 20.
[0025] See Figure 3 and 6, the bottoms of the two heating chambers 20 are respectively provided with a water inlet groove 210 and a water outlet groove 220, and the heat dissipation fin group 30 is located between the water inlet groove 210 and the water outlet groove 220. Specifically, the water inlet groove 210 and the water outlet groove 220 are fluid buffer areas, so that the fluid fills the water inlet groove 210 so that the fluid covers the entire heat dissipation fin group 30. Further, a water inlet joint 110 and a water outlet joint 120 are installed on the outer wall of the heater body 10. The two water inlet grooves 210 are connected to the water inlet joint 110, and the two water outlet grooves 220 are connected to the water outlet joint 120. In the specific setting, the water inlet joint 110 and the water outlet joint 120 are connected to the heater body The outer wall of the body 10 is fixedly connected, a first through hole is opened at one end of the two water inlet grooves 210, and a second through hole is opened at one end of the two water outlet grooves 220. The two first through holes are connected to the water inlet joint 110, and the two second through holes are connected to the water outlet joint 120, so that the fluid flows through the water inlet joint 110 to the two water inlet grooves 210. Furthermore, a flow equalizing plate 230 is fixedly installed at the bottom of the two heating chambers 20, and the flow equalizing plate 230 is arranged close to the water inlet groove 210. Specifically, a plurality of through holes are opened on the flow equalizing plate 230, and the plurality of through holes are evenly distributed, so that the fluid in the water inlet groove 210 passes through the plurality of through holes, thereby covering the entire heat dissipation fin group 30.
[0026] See Figure 3 The heat dissipation fin group 30 is composed of a plurality of heat dissipation fins, and the plurality of heat dissipation fins are evenly distributed on the bottom of the heating chamber 20. Specifically, the heat dissipation fins can be designed to be arc-shaped to increase the time that the fluid stays in the heating chamber 20, thereby improving the heat exchange effect between the fluid and the heat dissipation fins.
[0027] See Figure 4 and 5 The middle part of the heater body 10 is provided with an assembly cavity 130, the single-plate double-sided heating plate 40 is inserted into the assembly cavity 130, and a heat conducting medium is filled between the assembly cavity 130 and the single-plate double-sided heating plate 40. Specifically, the single-plate double-sided heating plate 40 is inserted into the assembly cavity 130, as shown in the attached Figure 7 As shown in the figure, there is a gap between the single-board double-sided heating plate 40 and the assembly cavity 130. The gap can be filled with a heat-conducting medium so that heat is radiated to the heating cavities 20 on both sides. The fluid can be water, so that the single-board double-sided heating plate 40 does not come into direct contact with water, greatly reducing water loss.
[0028] See Figures 3-7One of the side walls of the sealing plate 50 is fixedly connected with a protective shell 510, the protective shell 510 is arranged in close contact with the side wall of the heater body 10, the other sealing plate 50 is detachably connected with the protective shell 510, specifically, the joint part of the single-plate double-sided heating plate 40 is arranged in the protective shell 510 to protect the single-plate double-sided heating plate 40, further, the first sealing strip 60 is arranged between the two sealing plates 50 and the top and bottom of the heater body 10, specifically, the recesses matched with the first sealing strip 60 are arranged on the top and bottom of the heater body 10, the second sealing strip 70 is arranged between the top of the protective shell 510 and the sealing plate 50, the recess matched with the second sealing strip 70 is arranged on the top of the protective shell 510, the two recesses are communicated, and the second sealing strip 70 is arranged in connection with the first sealing strip 60, so that the sealing of the heating cavity 20 is realized.
[0029] When the single-plate double-sided thick-film heater works, the water inlet joint 110 and the water outlet joint 120 are connected with the existing air conditioner heater system, the single-plate double-sided heating plate 40 is powered to heat, heat is transferred to the two heating cavities 20, so that the heat dissipation area is increased through the heat dissipation fin groups 30 in the heating cavities 20, the fluid enters the two water inlet grooves 210 through the water inlet joint 110, the fluid fills the water inlet grooves 210, and then flows to the two heat dissipation fin groups 30, and then the fluid exchanges heat with the heat dissipation fin groups 30 when flowing through the heat dissipation fin groups 30, the heated fluid enters the water outlet groove 220, and then is discharged through the water outlet joint 120, so that the purpose of heating the fluid is achieved.
[0030] It should be noted that the specific model and specification of the heater body 10 and the single-plate double-sided heating plate 40 need to be selected and determined according to the actual specification of the device, and the specific selection and calculation method adopts the existing technology in the art, so it will not be described in detail.
[0031] The power supply of the heater body 10 and the single-plate double-sided heating plate 40 and its principle are clear to those skilled in the art, and will not be described in detail here.
[0032] The above only describes the embodiments of the present application and does not limit the protection scope of the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
Claims
1. A single-board double-sided thick film heater, characterized in that: The heater body (10) comprises a heater main body (10), wherein a heating cavity (20) is provided at the top and the bottom of the heater main body (10), a heat dissipation fin group (30) is installed in each of the two heating cavities (20), a single-plate double-sided heating plate (40) is embedded in the heater main body (10), the single-plate double-sided heating plate (40) is located between the two groups of the heat dissipation fin groups (30), and a sealing plate (50) is connected to each of the two heating cavities (20); The bottoms of the two heating chambers (20) are respectively provided with a water inlet groove (210) and a water outlet groove (220), and the heat dissipation fin group (30) is located between the water inlet groove (210) and the water outlet groove (220); A flow balancing plate (230) is fixedly mounted on the bottom of each of the two heating chambers (20), and the flow balancing plate (230) is arranged close to the water inlet trough (210); An assembly cavity (130) is provided in the middle portion of the heater body (10), the single-plate double-sided heating plate (40) is inserted into the assembly cavity (130), and a heat-conducting medium is filled between the assembly cavity (130) and the single-plate double-sided heating plate (40).
2. A single-board double-sided thick film heater according to claim 1, characterized in that: A water inlet joint (110) and a water outlet joint (120) are mounted on the outer wall of the heater body (10); the two water inlet grooves (210) are both connected to the water inlet joint (110); and the two water outlet grooves (220) are both connected to the water outlet joint (120).
3. The single-board double-sided thick film heater according to claim 1, characterized in that: The heat dissipation fin group (30) is composed of a plurality of heat dissipation fins, and the plurality of heat dissipation fins are evenly distributed on the bottom of the heating chamber (20).
4. The single-board double-sided thick film heater according to claim 1, characterized in that: A protective shell (510) is fixedly connected to the side wall of one of the sealing plates (50), and the protective shell (510) is arranged in close contact with the side wall of the heater body (10). The other sealing plate (50) is detachably connected to the protective shell (510).
5. The single-board double-sided thick film heater according to claim 4, characterized in that: A first sealing strip (60) is provided between the two sealing plates (50) and the top and bottom of the heater body (10), respectively; a second sealing strip (70) is provided between the top of the protective shell (510) and the sealing plates (50); and the second sealing strip (70) is connected to the first sealing strip (60).