Badge
By introducing a buffering adhesive structure into the badge, the problem of surface unevenness caused by sliding or misalignment of the background layer is solved, achieving a smooth, soft feel and beautiful light effect, thereby improving the quality and yield of the badge.
Patent Information
- Application Number
- CN202422221523.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-09-11
AI Technical Summary
During the production process of existing badges, the background layer is prone to slippage or misalignment, resulting in an uneven surface, which affects the feel, appearance and lighting effect.
A buffering bonding structure is used to bond the layer structure to the badge body, providing buffering support to prevent the background layer from moving or misaligning, and ensuring that the layer structure is evenly extended.
Improve the flatness and light effect of the badge surface, enhance the smoothness and softness of the hand, avoid wrinkles, and improve product quality and yield.
Smart Images

Figure CN223452887U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to an animation peripheral, more specifically to a badge. BACKGROUND
[0002] Badges have been popular among consumers. For example, tin badges are often used to display animation image patterns and are a very popular animation peripheral product. Many animation enthusiasts have the hobby of collecting badges. Tin badges printed with animation patterns can also be attached to clothing, bags, hats and other items as personalized decorations to show personal preference for specific animation works or characters.
[0003] With the progress of science and technology and society, the types of badges are becoming more and more diverse. In addition to designing more lively and interesting badges, the applicant also researches and improves the structure, material and manufacturing method of badges to improve the experience of consumers.
[0004] A very popular tin badge on the current market is composed of a pattern layer, a background layer, a surface cover and a bottom cover stacked in turn, and the requirements for the background layer and its manufacturing process are particularly high. If the background layer has unevenness, the pattern layer arranged outside the background layer will also have unevenness, making it difficult to spread evenly, and thus causing the surface of the badge to be uneven, affecting the hand feeling, visual effect and light effect.
[0005] In addition, during the manufacturing process of the badge, the background layer is prone to wrinkles due to sliding and other factors, causing the pattern layer to be uneven, thus affecting the hand feeling, visual effect and light effect of the badge. SUMMARY
[0006] One purpose of the utility model is to provide a badge to optimize the production and manufacturing process, reduce the requirements for the background layer and its manufacturing process, and at the same time solve the problem of uneven surface of the badge caused by movement, misplacement and other factors of the background layer during the badge manufacturing process, and improve product quality and yield.
[0007] Another purpose of the utility model is to provide a badge to optimize the production and manufacturing process, improve product quality and yield, and make the surface of the badge feel smoother.
[0008] Another purpose of the utility model is to provide a badge to optimize the production and manufacturing process, improve product quality and yield, and make the surface of the badge feel softer.
[0009] Another purpose of the utility model is to provide a badge to optimize the production and manufacturing process, improve product quality and yield, and make the surface of the badge produce a beautiful circular arc light effect.
[0010] The utility model discloses a badge, to optimize production manufacturing process, improve product quality and yield, and make the badge have the double effect of smooth and soft hand feeling.
[0011] The utility model discloses a badge, to optimize production manufacturing process, improve product quality and yield, and make the badge have the double effect of smooth and soft hand feeling.
[0012] The utility model discloses a badge, to optimize production manufacturing process, improve product quality and yield, and make the badge have the double effect of smooth and soft hand feeling.
[0013] The utility model discloses a badge, to optimize production manufacturing process, improve product quality and yield, and make the badge have the double effect of smooth and soft hand feeling.
[0014] The utility model discloses a badge, to optimize production manufacturing process, improve product quality and yield, and make the badge have the double effect of smooth and soft hand feeling.
[0015] The utility model discloses a badge, to optimize production manufacturing process, improve product quality and yield, and make the badge have the double effect of smooth and soft hand feeling.
[0016] According to one aspect of the utility model, the utility model further provides a badge, which includes a badge main body, a picture layer structure and a buffer support adhesive structure, wherein the buffer support adhesive structure is adhered between the badge main body and the picture layer structure, the buffer support adhesive structure is adhered and wrapped in the badge main body, and the picture layer structure is adhered and wrapped in the buffer support adhesive structure.
[0017] According to one preferred embodiment of the utility model, the picture layer structure and the buffer support adhesive structure have the same shape and size.
[0018] According to one preferred embodiment of the present application, the layer structure has a front display area, a back display area, and a layer structure fixing portion, wherein the back display area surrounds the front display area, and wherein the layer structure fixing portion surrounds the back display area; wherein the buffer support adhesive structure has a front buffer adhesive portion, a back buffer adhesive portion, and a buffer adhesive structure fixing portion, wherein the back buffer adhesive portion surrounds the front buffer adhesive portion, and wherein the buffer adhesive structure fixing portion surrounds the back buffer adhesive portion; wherein the badge body comprises a cover and a back plate, wherein the back plate and the cover are mounted together, wherein the cover comprises a cover body and a cover sidewall, wherein the cover sidewall integrally surrounds and extends around the cover body, wherein the cover body has a support surface, and wherein the cover sidewall has a back display surface and a side fixing surface; wherein the front buffer adhesive portion of the buffer support adhesive structure is adhered between the support surface of the cover body and the front display area of the layer structure; wherein the back buffer adhesive portion of the buffer support adhesive structure is adhered between the back display surface of the cover sidewall and the back display area of the layer structure; and wherein the buffer adhesive structure fixing portion of the buffer support adhesive structure is adhered between the side fixing surface of the cover sidewall and the layer structure fixing portion of the layer structure, and wherein the back plate is mounted to the cover at the layer structure fixing portion.
[0019] According to one preferred embodiment of the present application, the layer structure comprises a layer and a background layer, wherein the layer is at least partially transparent, and wherein the background layer and the layer are superimposed, such that the background layer can at least partially penetrate the layer to provide a background, and wherein the background layer has the same size and shape as the buffer support adhesive structure, and wherein the background layer is adhered to the buffer support adhesive structure.
[0020] According to one preferred embodiment of the present application, the layer structure further comprises a buffer support layer, wherein the buffer support layer is arranged between the layer and the background layer to provide a buffer support effect between the layer and the background layer.
[0021] According to one preferred embodiment of the present application, the raw material used to make the buffer support layer is a high-transparency gel.
[0022] According to one preferred embodiment of the present application, the raw material used to make the layer is a transparent PET plastic sheet.
[0023] According to one preferred embodiment of the present application, the buffer support adhesive structure has a first adhesive surface and a second adhesive surface, wherein a buffer support structure is formed between the first adhesive surface and the second adhesive surface.
[0024] According to one preferred embodiment of the present application, the cushioning support adhesive structure comprises a first adhesive layer, a second adhesive layer and a cushioning interlayer, wherein the cushioning interlayer is adhered between the first adhesive layer and the second adhesive layer.
[0025] According to one preferred embodiment of the present application, the cushioning support adhesive structure is a foam double-sided tape.
[0026] These and other objects, features, and advantages of the present application will become apparent with reference to the following description and drawings.
[0027] These and other objects, features, and advantages of the present application will become apparent with reference to the following description and drawings. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 The manufacturing process of a badge according to the first preferred embodiment of the present application is illustrated.
[0029] Figure 2 The manufacturing process of a badge according to the first preferred embodiment of the present application is illustrated.
[0030] Figure 3 The manufacturing process of a badge according to the first preferred embodiment of the present application is illustrated.
[0031] Figure 4 The manufacturing process of a badge according to the first preferred embodiment of the present application is illustrated.
[0032] Figure 5 The manufacturing process of a badge according to the first preferred embodiment of the present application is illustrated.
[0033] Figure 6 The manufacturing process of a badge according to the first preferred embodiment of the present application is illustrated.
[0034] Figure 7 The manufacturing process of a badge according to the first preferred embodiment of the present application is illustrated. Figure 6 The manufacturing process of a badge according to the first preferred embodiment of the present application is illustrated.
[0035] Figure 8 The manufacturing process of a badge according to the second preferred embodiment of the present application is illustrated.
[0036] Figure 9 The manufacturing process of a badge according to the second preferred embodiment of the present application is illustrated.
[0037] Figure 10 The manufacturing process of a badge according to the second preferred embodiment of the present application is illustrated.
[0038] Figure 11 is an exploded view of the badge according to the above first preferred embodiment of the present utility model.
[0039] Figure 12 is a sectional view of the badge according to the above first preferred embodiment of the present utility model. DETAILED DESCRIPTION
[0040] The following description is provided so that others skilled in the art can have the best The preferred embodiments in the following description are only examples and other obvious modifications can be conceived by those skilled in the art. The basic principles defined in the following description can be applied to other embodiments, modifications, improvements, equivalents and other technical solutions without departing from the spirit and scope of the present utility model.
[0041] Those skilled in the art should understand that in the disclosure of the present utility model, the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the above terms cannot be understood as a limitation of the present utility model.
[0042] It can be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one, and in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as a limitation on the number.
[0043] The accompanying drawings of the specification Figures 1 to 2 illustrate a badge manufacturing method according to a first preferred embodiment of the present utility model.
[0044] According to the first preferred embodiment of the utility model, the badge uses tinplate, full transparent PET plastic sheet, silver-green flash bottom sheet, foam double-sided adhesive and pin as raw materials, wherein the tinplate is used to form a badge main body 10, the full transparent PET plastic sheet is printed with a main pattern 204 and cut into a preset shape to form a layer 21 with a preset transparency, the silver-green flash bottom sheet is lined on the bottom side of the layer 21 to form a background layer 22, the transparent area of the layer 21 is used to produce a visual effect in part, and the silver-green background 205 of the background layer 22 cooperates with the main pattern 204 of the layer 21 to present a preset pattern 2001. The foam double-sided adhesive is attached between the background layer 22 and the badge main body 10. The pin is installed on the badge main body 10.
[0045] Specifically, the silver-green flash bottom sheet and the foam double-sided adhesive as raw materials of the background layer 22 are stacked in an unfolded state and attached together, and then cut into a preset shape, for example, a circular shape, to form a buffer background structure. The shape and size of the layer 21 are adapted to the shape and size of the buffer background structure. According to the first preferred embodiment of the utility model, the shape and size of the layer 21 are the same as those of the buffer background structure.
[0046] It is worth mentioning that the foam double-sided adhesive has the effects of adhesion, buffering and support. It is defined as a buffer support adhesion structure 30.
[0047] The badge main body 10 is made of tinplate and includes a front cover 11 and a back cover 12. After one adhesive surface of the foam double-sided adhesive is attached to the background layer 22 and cut into the preset shape, the other adhesive surface of the foam double-sided adhesive is attached to the front cover 11 and aligned in a preset alignment manner to form a stacked structure attached to each other. Meanwhile, the layer 21 is stacked on the background layer 22 to form a multilayer stacked structure in which the layer 21, the background layer 22, the buffer support adhesion structure 30 and the front cover 11 are stacked in sequence. The multilayer stacked structure is pressed by external force to form a pressed front cover structure. Then, the back cover 12 is assembled with the pressed front cover structure and further subjected to external force to be assembled with the pressed front cover structure as a firm whole. Furthermore, the pin is installed on the back cover 12 to form the badge.
[0048] The flowchart of a badge manufacturing method according to the first preferred embodiment of the utility model is illustrated. Figure 2 The flowchart of a badge manufacturing method according to the first preferred embodiment of the utility model is illustrated. The badge manufacturing method includes the following steps:
[0049] S101) manufacturing a layer 21;
[0050] S102) laminating and adhering a background base paper 2 and a cushion support adhesive sheet 3 to form a cushion support background base paper 4; and
[0051] S103) cutting the cushion support background base paper into a preset shape to form at least one cushion background structure 5;
[0052] S104) sequentially laminating a face cover 11, the cushion background structure 5 and the graphic layer 21 and adhering the cushion background structure 5 to the face cover 11 to form a multi-layer laminated structure 6 in which a face cover 11, a cushion support adhesive structure 30, a background layer 22 and a graphic layer 21 are sequentially laminated;
[0053] S105) applying an external force to the multi-layer laminated structure 6 to make the cushion support adhesive structure 30 adhere to and wrap the face cover 11, make the background layer 22 adhered to the cushion support adhesive structure 30 wrap the cushion support adhesive structure 30, and make the graphic layer 21 be attached to and wrap the background layer 22 to form a laminated face cover structure 7;
[0054] S106) assembling a back cover 12 to the laminated face cover structure 7;
[0055] S107) installing a fixing structure 40 to the back cover 12.
[0056] In the badge manufacturing method, the background base paper and the cushion support adhesive sheet are adhered first, and then cut, which can effectively avoid the background base paper from sliding, folding and mispositioning during the laminating and wrapping process. In addition, the cushion background structure formed by adhering the background base paper and the cushion support adhesive structure as a whole is also processed before the laminating and wrapping step, thereby avoiding the cushion background structure as a whole from sliding and mispositioning during the laminating and wrapping process.
[0057] It is worth mentioning that, since the cushion support adhesive structure 30 has a cushioning support effect, even if the background base paper itself has uneven places or even wrinkles, the cushion support adhesive structure 30 can offset the influence of the uneven places and wrinkles on the extension of the graphic layer 21 through its cushioning support, so that the graphic layer 21 can extend flat, thereby ensuring the product yield of the badge and making the graphic layer part of the badge feel smoother and softer and produce better light effects.
[0058] Furthermore, the cushion support adhesive structure 30 has the same size as the graphic layer 21 and the background layer 22, so that the cushioning support provided by the cushion support adhesive structure 30 can not only act on the front display area of the badge, but also act on the back display area of the badge, thereby optimizing the feel and appearance of the back display area of the badge.
[0059] Step S101 uses a full transparent PET plastic sheet 1 as the raw material to make the graphic layer 21. Specifically, step S101 includes the following steps:
[0060] S1011) printing at least one main graphic on a PET plastic sheet to form a graphic PET plastic sheet with preset transparent regions and transparency; and
[0061] S1012) cutting the graphic PET plastic sheet to form at least one graphic layer with a preset shape.
[0062] Step S102 stacks and bonds the background base paper 2 and a cushioning support bonding sheet 3 to form a cushioning support background base paper 4. It is worth mentioning that the cushioning support bonding sheet 3 has the functions of cushioning support and bonding, so there is no need to use additional adhesive for bonding, thereby simplifying the production process flow and avoiding various technical and environmental problems caused by the use of additional adhesive.
[0063] After the bonding in step S102 is completed, the cutting step in step S103 is performed, thereby avoiding the problems of alignment and the tediousness of multiple cutting. The cushioning support background base paper 4 formed after the bonding and cutting of the background base paper 2 and the cushioning support bonding sheet 3 has a bonding structure on one side, a background layer on the other side, and a cushioning structure in the middle. During the pressing process, the cushioning background structure 5 is attached to the face cover 11, so it is not easy to slide and misalign. In addition, during the pressing process, the cushioning structure of the cushioning support background base paper 4 and the background layer 22 are deformed together, thereby continuously providing the background layer 22 with a cushioning support during the entire process of deformation, so as to not only support the background layer 22 to be more uniform and flat, but also offset the influence of the unevenness of the background layer 22 on the graphic layer 21.
[0064] Specifically, step S104 stacks the graphic layer 21, the cushioning background structure 5, and the face cover 11 in sequence, bonds the cushioning background structure 5 to the face cover 11 to form a multi-layered structure 6 with the graphic layer, the cushioning background structure, and the face cover stacked in sequence, so that when an external force is applied to the multi-layered structure 6 in step S105, the cushioning support bonding structure 30 continuously provides the background layer 22 with a cushioning support and transmits this cushioning support to the graphic layer 21 closely attached to the background layer 22, so that the graphic layer 21 forms a flat and uniform wrapping structure, thereby improving the visual and tactile perception of the badge display surface.
[0065] During the stacking process in step S104, at least one mold is used to position the graphic layer 21, the cushioning background structure 5, and the face cover 11.
[0066] Step S105 deforms the multi-layered structure 6 by instant stamping through air pressure, so that the cushion support adhesive structure 30 is subjected to bidirectional pressure, and the graphic layer 21 is closely attached to the background layer 22, the background layer 22 is closely attached to the cushion support adhesive structure 30, and the cushion support adhesive structure 30 is closely attached to the surface cover 11.
[0067] The drawings of the specification Figures 3 to 7 The badge made by the above method is illustrated. The badge comprises a badge body 10 and a graphic layer structure 20, wherein the graphic layer structure 20 is arranged on the badge body 10, so that the badge body 10 provides support and fixation for the graphic layer structure 20. The graphic layer structure 20 is at least partially wrapped outside the badge body 10, so that the display elements such as patterns arranged on the graphic layer structure 20 are displayed.
[0068] Specifically, the badge body 10 is arranged in a preset shape, and the graphic layer structure 20 arranged on the badge body 10 is wrapped on the badge body 10, so as to display a preset pattern. According to the first preferred embodiment of the present application, the badge body 10 is circular in side view, and correspondingly, the graphic layer structure 20 wrapped on the badge body 10 is wrapped and supported to have a circular side view profile.
[0069] Further, the graphic layer structure 20 is wrapped outside the badge body 10 and extends according to the external shape profile of the badge body 10. According to the first preferred embodiment of the present application, the badge body 10 is made of hard rigid material. In order to avoid unwanted gaps between the graphic layer structure 20 and the badge body 10 when the graphic layer structure 20 extends on the badge body 10, or even wrinkles of the graphic layer structure 20, the badge further comprises a cushion support adhesive structure 30. The cushion support adhesive structure 30 provides cushion support between the badge body 10 and the graphic layer structure 20, so as to avoid gaps when the graphic layer structure 20 contacts with its adjacent layer, thereby avoiding wrinkles.
[0070] The rigid material of the badge body 10 according to the first preferred embodiment of the present application provides shape support for the cushion support adhesive structure 30. In other words, one side surface of the cushion support adhesive structure 30 adheres to the extension of the support surface 101 of the badge body 10 along the extension direction of the support surface 101 of the badge body 10, and the graphic layer structure 20 adhering to the other side surface of the cushion support adhesive structure 30 extends along the other side surface of the cushion support adhesive structure 30, and is supported to be more uniform and full.
[0071] More specifically, the badge body 10 provides the support surface 101. Referring to the drawings of the specification Figure 3 and Figure 4The support surface 101 extends in an arc shape. The cushioning support adhesive structure 30 has a first adhesive surface 301 and a second adhesive surface 302. The first adhesive surface 301 and the second adhesive surface 302 are arranged back to back and form a cushioning support layer between the first adhesive surface 301 and the second adhesive surface 302. The cushioning support adhesive structure 30 adheres to the support surface 101 of the badge body 10, wherein the first adhesive surface 301 of the cushioning support adhesive structure 30 adheres to the support surface 101 of the badge body 10, so that the first adhesive surface 301 of the cushioning support adhesive structure 30 is supported by the badge body 10 to adapt to the extension profile of the support surface 101, that is, to extend in an arc shape. The second adhesive surface 302 is arranged to adhere to the layer structure 20. The badge body 10, the cushioning support adhesive structure 30 and the layer structure 20 are fixed together to form a multi-layered structure, wherein the cushioning support adhesive structure 30 is arranged between the badge body 10 and the layer structure 20, and the first adhesive surface 301 is subjected to a supporting force from the badge body 10, and the second adhesive surface 302 is subjected to a force from the layer structure 20. After being subjected to the force, the cushioning support adhesive structure 30 deforms, wherein the area subjected to a larger force deforms more, and the area subjected to a smaller force deforms less, so that the arrangement of the cushioning support adhesive structure 30 can avoid the gap and wrinkles caused by uneven force when the layer structure 20 and the badge body 10 are directly in contact, so that the layer structure 20 extends in a smoother manner.
[0072] According to the first preferred embodiment of the present application, the edges of the layer structure 20 and the cushioning support adhesive structure 30 are fixed together and fixed to the badge body 10. Specifically, the layer structure 20 has a front display area 201, a back display area 202 and a layer structure fixing part 203, wherein the front display area 201, the back display area 202 and the layer structure fixing part 203 are connected as a whole, wherein the back display area 202 extends outwardly from the front display area 201, and wherein the layer structure fixing part 203 extends outwardly from the back display area 202. In other words, the back display area 202 is connected around the outside of the front display area 201. The layer structure fixing part 203 is connected around the outside of the back display area 202. Accordingly, the cushioning support adhesive structure 30 has a front cushioning adhesive part 303, a back cushioning adhesive part 304 and a cushioning adhesive structure fixing part 305, wherein the back cushioning adhesive part 304 extends outwardly from the front cushioning adhesive part 303, and wherein the cushioning adhesive structure fixing part 305 extends from the back cushioning adhesive part 304. In other words, the back cushioning adhesive part 304 is connected around the outside of the front cushioning adhesive part 303. The cushioning adhesive structure fixing part 305 is connected around the outside of the back cushioning adhesive part 304.
[0073] Reference Figure 6 and Figure 7 The front buffer adhesive part 303 is adhered to the front display area 201. The back buffer adhesive part 304 is adhered to the back display area 202. The buffer adhesive structure fixing part 305 is adhered to the layer structure fixing part 203.
[0074] According to the first preferred embodiment of the utility model, the badge body 10 includes a front cover 11 and a back cover 12, wherein the back cover 12 is installed as a whole with the front cover 11 to form a preset shape. When the badge is worn, the back cover 12 is arranged close to the wearer, wherein the front cover 11 faces outward, so as to display the layer structure 20 covered in the front cover 11. Specifically, when the front cover 11 and the back cover 12 are installed together, the buffer adhesive structure fixing part 305 and the layer structure fixing part 203 stacked are fixed to the badge body 10.
[0075] The front cover 11 includes a front cover body 111 and a front cover side wall 112, wherein the front cover body 111 is connected as a whole with the front cover side wall 112, wherein the front cover side wall 112 is integrally bent and extended around the front cover body 111. Specifically, the front cover side wall 112 is bent and extended backward and inward around the front cover body 111, so that the front cover side wall 112 forms a back display surface 1121 and a side fixing surface 1122. The back display area 202 of the layer structure 20 is correspondingly extended according to the extension surface of the back display surface 1121. The back buffer adhesive part 304 of the buffer support adhesive structure 30 is adhered and arranged between the back display area 202 of the layer structure 20 and the front cover side wall 112 of the front cover 11, so as to provide a buffer effect between the back display area 202 and the front cover side wall 112, and further provide a buffer type support effect for smooth extension of the back display area 202 of the layer structure 20, so as to avoid wrinkles of the back display area 202, and affect the hand feeling and appearance.
[0076] The buffer adhesive structure fixing part 305 and the layer structure fixing part 203 stacked are fixed between the side fixing surface 1122 and the back cover 12, so as to not only make the layer structure 20 be firmly fixed to the badge body 10, but also make the front cover 11 and the back cover 12 be firmly fixed together, so as to form a whole structure with firm structure.
[0077] The back cover 12 comprises a back cover body 121 and a back cover fixing wall 122, wherein the back cover body 121 and the back cover fixing wall 122 are connected as a whole, and the back cover fixing wall 122 is integrally bent and extended from the periphery of the back cover body 121. The buffer adhesive structure fixing part 305 and the layer structure fixing part 203 which are stacked are fixed between the side fixing surface 1122 and the back cover fixing wall 122, so that not only the layer structure 20 is firmly fixed to the badge body 10, but also the face cover 11 and the back cover 12 are firmly fixed together to form a whole structure which is structurally firm.
[0078] The buffer support adhesive structure 30 comprises a first adhesive layer 31, a second adhesive layer 32 and a buffer interlayer 33, wherein the buffer interlayer 33 is adhered between the first adhesive layer 31 and the second adhesive layer 32. According to the first preferred embodiment of the present application, the first adhesive layer 31 and the second adhesive layer 32 are respectively adhered to the two sides of the buffer interlayer 33.
[0079] The sizes of the first adhesive layer 31 and the second adhesive layer 32 are adapted to the size of the layer structure 20, so that the layer structure 20 and the buffer support adhesive structure 30 can be firmly connected and firmly fixed to the badge body 10. Specifically, the first adhesive layer 31 and the second adhesive layer 32 extend from the front buffer adhesive part 303 to the back buffer adhesive part 304 and further to the buffer adhesive structure fixing part 305. The buffer interlayer 33 covers at least the front buffer adhesive part 303, so that the front display area 201 of the layer structure 20 is well supported in a buffer manner, and the front display area 201 of the layer structure 20 is supported to be more uniform and smooth. According to the first preferred embodiment of the present application, the buffer interlayer 33 covers not only the front buffer adhesive part 303 but also the back buffer adhesive part 304 and the buffer adhesive structure fixing part 305. When the buffer adhesive structure fixing part 305 and the layer structure fixing part 203 which are stacked are fixed between the side fixing surface 1122 and the back cover fixing wall 122, the buffer effect provided by the buffer interlayer 33 can make the face cover 11 and the back cover 12 more firmly clamped, and the layer structure 20 is more firmly fixed to the badge body 10, thereby forming a whole structure which is structurally firm.
[0080] It is worth mentioning that the first adhesive layer 31 and the second adhesive layer 32 are respectively attached to the two sides of the buffer interlayer 33, which can also provide protection for the buffer interlayer 33, avoiding damage to the buffer interlayer 33 due to folding, extrusion, friction and the like during the manufacturing process of the badge, thereby improving product yield and reducing processing difficulty.
[0081] According to the first preferred embodiment of the utility model, the face cover main body 111 of the face cover 11 of the badge main body 10 is arc-surface extended. Correspondingly, the front display area 201 of the layer structure 20 covered outside the face cover main body 111 is arc-surface extended. It is worth mentioning that, due to the buffer support of the buffer support adhesive structure 30 arranged between the face cover main body 111 and the front display area 201, the buffer support adhesive structure 30 is deformed under pressure after being pressed from both sides of the face cover main body 111 and the front display area 201, and the area under greater stress deforms more, and the area under less stress deforms less, so that the front display area 201 can not only be more uniform, but also be supported to have a more full arc. Specifically, the buffer support adhesive structure 30 is deformed under pressure after being pressed from both sides of the face cover main body 111 and the front display area 201, wherein the pressure on the front buffer adhesive part 303 of the buffer support adhesive structure 30 gradually increases from the center area to the outside, so that the deformation of the front buffer adhesive part 303 of the buffer support adhesive structure 30 gradually increases from the center area to the outside, thereby forming a more full arc, and supporting the front display area 201 of the layer structure 20 to have a more full arc, and avoiding the generation of wrinkles and other uneven structures.
[0082] According to the first preferred embodiment of the utility model, the buffer interlayer 33 not only covers the area corresponding to the front buffer adhesive part 303, but also extends to the area corresponding to the back buffer adhesive part 304, so that the back display area 202 corresponding to the back buffer adhesive part 304 is supported in a buffer manner, thereby making the back display area 202 more uniform, avoiding wrinkles, and optimizing the appearance and feel. It is worth mentioning that the appearance includes the visual perception of the badge directly and the visual perception under light. Because wrinkles are avoided, the badge looks more uniform and smooth, giving people a uniform and smooth visual perception. Because the back display area 202 of the badge is supported in a buffer manner to be more uniform and smooth.
[0083] According to the first preferred embodiment of the utility model, the buffer support adhesive structure 30 is specifically implemented as a foam double-sided tape, wherein the thickness of the buffer support adhesive structure 30 is 1mm-10mm.
[0084] It is worth mentioning that the setting of the first adhesive layer 31 and the second adhesive layer 32 of the buffer support adhesive structure 30 also has the effect of protecting the badge body 10. According to the first preferred embodiment of the present application, the material of the badge body 10 is metal. The first adhesive layer 31 and the second adhesive layer 32 have the effect of isolating air and moisture. Under the buffering effect of the buffer support adhesive structure 30, the buffer support adhesive structure 30 of the badge body 10 is tightly adhered, and in addition to the effect of isolating air and moisture of the first adhesive layer 31 and the second adhesive layer 32, the support surface 101 of the badge body 10 is isolated from air and moisture, thereby avoiding the occurrence of rust and other damage to the badge body 10, and further prolonging the service life of the badge.
[0085] The layer structure 20 includes a layer 21 and a background layer 22, wherein the layer 21 and the background layer 22 are stacked together to form a preset displayed pattern 2001. The layer 21 is a high-transparency plastic sheet material, and is printed with a main pattern 204 to be displayed. The background layer 22 is stacked with the layer 21 and at least partially transmits the layer 21 to combine with the layer 21 to form the displayed pattern 2001. According to the first preferred embodiment of the present application, the material of the layer 21 is PET. The buffer support adhesive structure 30 is arranged between the background layer 22 of the layer structure 20 and the badge body 10, thereby providing a buffer between the background layer 22 and the badge body 10, and avoiding a gap between the background layer 22 and the badge body 10. In other words, the buffering performance of the buffer support adhesive structure 30 makes the buffer support adhesive structure 30 deform under external force, thereby adhering to the adjacent structure and avoiding the generation of a gap. In other words, the buffering performance of the buffer support adhesive structure 30 makes the buffer support adhesive structure 30 can be well adhered to the background layer 22 of the layer structure 20 and the surface cover 11 of the badge body 10, thereby supporting the layer structure 20 to be a more uniform structure.
[0086] The buffering effect of the buffer support adhesive structure 30 not only can act on the background layer 22 of the layer structure 20, but also can further transmit to the layer 21 of the layer structure 20. Specifically, under the buffering effect of the buffer support adhesive structure 30, the layer 21 of the layer structure 20 is uniformly supported and displayed. In other words, the buffering effect of the buffer support adhesive structure 30 not only makes the background layer 22 tightly adhere to the buffer support adhesive structure 30, and is further supported to be uniformly extended, but also the buffering effect of the buffer support adhesive structure 30 is further transmitted to the layer 21 through the background layer 22, thereby making the layer 21 tightly adhere to the background layer 22 to avoid the generation of a gap, and further making the layer 21 extend to be a more uniform structure, thereby making the badge obtain a preset visual and tactile feeling.
[0087] The badge further comprises a fixing structure 40 for the badge to be worn. The fixing structure 40 is mounted on the back cover 12 of the badge body 10 so as to be fixed to a wearing article such as a person's clothing, wherein when the fixing structure 40 is fixed to the wearing article such as a person's clothing, the front display area 201 of the layer structure 20 of the badge body 10 is outwardly displayed with a preset pattern, wherein the back display area 202 of the layer structure 20 can also be observed from the side to display a pattern together with the front display area 201.
[0088] The drawings of the specification Figure 8 A badge manufacturing process according to a second preferred embodiment of the present application is illustrated.
[0089] According to the second preferred embodiment of the present application, the badge uses tinplate, fully transparent PET plastic sheet, silver-green flash sheet, foam double-sided adhesive, high-transparency gel, and pin as raw materials, wherein the tinplate is used to form a badge body 10, the fully transparent PET plastic sheet is printed with a main pattern 204 and cut into a preset shape to form a layer 21 with a preset transparency, the high-transparency gel is arranged between the layer 21 and the silver-green flash sheet to form a buffer support layer 23A providing a buffer support function, the silver-green flash sheet arranged at the bottom side of the buffer support layer 23A serves as a silver-green background 205 provided by a background layer 22, which can produce a visual effect in part through the buffer support layer 23A and the transparent area of the layer 21, and the silver-green background 205 of the background layer 22 cooperates with the main pattern 204 of the layer 21 and the space provided by the buffer support layer 23A to present a preset pattern 2001A. The foam double-sided adhesive is pasted between the background layer 22 and the badge body 10. The pin is mounted on the badge body 10.
[0090] Specifically, the silver-green flash sheet as the raw material of the background layer 22 and the foam double-sided adhesive are stacked in an unfolded state and pasted together, and then cut into a preset shape such as a circle to form a buffer background structure. The shape and size of the layer 21 are adapted to the shape and size of the buffer background structure. According to the first preferred embodiment of the present application, the shape and size of the layer 21 are the same as those of the buffer background structure.
[0091] It is worth mentioning that the foam double-sided adhesive has the effects of adhesion, buffering, and support. It is defined as a buffer support adhesion structure 30.
[0092] The badge is made of tinplate as raw material to form a front cover 11 and a back cover 12 of the badge body 10. After one adhesive surface of the foam double-sided adhesive tape is adhered to the background layer 22 and is cut into the preset shape, the other adhesive surface of the foam double-sided adhesive tape is adhered to the front cover 11 and is aligned in the preset alignment mode to form the mutual adhesion of the stacked structure, meanwhile the high-transparency gel 8 is arranged between the picture layer 21 and the background layer 22 to form the picture layer 21, the high-transparency gel 8, the background layer 22, the buffer support adhesive structure 30, the front cover 11 in the sequentially stacked multi-layered structure. The sequentially stacked multi-layered structure is pressed by external force to form a pressed front cover structure, then the bottom cover 12 is assembled to the pressed front cover structure and further external force is applied to make the bottom cover 12 assembled with the pressed front cover structure to be assembled into a firm whole, and further a pin is installed on the bottom cover 12 to form the badge.
[0093] The badge manufacturing method according to the second preferred embodiment of the utility model comprises the following steps:
[0094] S201) manufacturing a picture layer 21;
[0095] S202) stacking and bonding a background base paper 2 and a buffer support adhesive sheet 3 to form a buffer support background base paper 4; and
[0096] S203) cutting the buffer support background base paper into a preset shape to form at least one buffer background structure 5;
[0097] S204) stacking the front cover 11 and the buffer background structure 5, and bonding the buffer background structure 5 to the front cover 11 to form a picture layer 21, a high-transparency gel 8, a background layer 22, a buffer support adhesive structure 30 and a front cover 11 in the sequentially stacked multi-layered structure;
[0098] S205) dropping the high-transparency gel 8 on the background layer 22;
[0099] S206) arranging the picture layer 21 to form the picture layer 21, the high-transparency gel 8, the background layer 22, the buffer support adhesive structure 30 and the front cover 11 in the sequentially stacked state;
[0100] S207) applying external force to the picture layer 21 to make the picture layer 21 extrude the high-transparency gel 8 to the background layer 22 to form a buffer support layer 23A between the picture layer 21 and the background layer 22, and make the buffer support adhesive structure 30, the background layer 22, the buffer support layer 23A, the picture layer 21 sequentially stacked and wrapped in the front cover 11 to form a pressed front cover structure 7A;
[0101] S208) assembling a back cover 12 to the pressed front cover structure 7A;
[0102] S209) mounting a fixing structure 40 to the back cover 12.
[0103] The badge manufacturing method first bonds the background base paper and the buffer support adhesive sheet, and then cuts, which can effectively avoid the background base paper from sliding, folding and mispositioning during the pressing and wrapping process. In addition, the buffer background structure formed by bonding the background base paper and the buffer support adhesive structure is also processed as a whole before the pressing and wrapping step, thereby avoiding the buffer background structure from sliding and mispositioning as a whole during the pressing and wrapping process.
[0104] It is worth mentioning that, since the buffer support adhesive structure 30 has a buffer support effect, even if the background base paper itself has uneven places or even wrinkles, the buffer support adhesive structure 30 can offset the influence of uneven places and wrinkles on the extension of the graphic layer 21 through its buffer support, so that the graphic layer 21 can extend flat, thereby ensuring the product yield of the badge and making the touch of the badge graphic layer part smoother, softer and producing better light effects.
[0105] Further, the buffer support adhesive structure 30 has the same size as the graphic layer 21 and the background layer 22, so that the buffer support provided by the buffer support adhesive structure 30 can not only act on the front display area of the badge, but also act on the back display area of the badge, thereby optimizing the touch and visual effect of the back display area of the badge.
[0106] Step S101 uses a fully transparent PET plastic sheet 1 as a raw material to make the graphic layer 21. Specifically, step S101 includes the following steps:
[0107] S1011) printing at least one main pattern on a PET plastic sheet to form a graphic PET plastic sheet with a predetermined transparent area and transparency; and
[0108] S1012) cutting the graphic PET plastic sheet to form at least one graphic layer with a predetermined shape.
[0109] Step S102 stacks and bonds the background base paper 2 and a buffer support adhesive sheet 3 to form a buffer support background base paper 4. It is worth mentioning that the buffer support adhesive sheet 3 has the functions of buffer support and adhesion, and does not need to use additional adhesive for bonding, thereby simplifying the production process flow and avoiding various process, technical and environmental problems caused by the use of additional adhesive.
[0110] After the adhesion in step S102 is completed, the cutting step in step S103 is performed, thereby avoiding the alignment and other problems, and avoiding the cumbersome multiple cutting. The buffer support background paper 4 formed after the buffer support adhesive sheet 3 and the background paper 2 are adhered and cut is a structure having an adhesive structure on one side, a background layer on the other side, and a buffer function in the middle, wherein the buffer background structure 5 and the face cover 11 are attached together during the pressing process, and thus are not easy to slide and dislocate. In addition, during the pressing process, the buffer structure of the buffer support background paper 4 itself and the background layer 22 are deformed together under pressure, thereby continuously providing a buffer support to the background layer 22 during the entire process of deformation under pressure, so as to not only support the background layer 22 to be more uniform and flat, but also offset the influence of the unevenness of the background layer 22 itself on the graphic layer 21.
[0111] It is worth mentioning that, according to the above-mentioned second preferred embodiment of the present application, the buffer support layer 23A formed by the high-transparency gel 8 provides a supporting effect between the graphic layer 21 and the background layer 22, so as to form a supporting space between the graphic layer 21 and the background layer 22, thereby maintaining a predetermined distance between the main pattern 204 of the graphic layer 21 and the background 205 of the background layer 22, and further increasing the three-dimensional factor of the pattern presented by the main pattern 204 of the graphic layer 21 and the background 205 of the background layer 22, so as to make the predetermined pattern 2001A have a three-dimensional effect. On the other hand, since the high-transparency gel 8 has a predetermined fluidity, the buffer support layer 23A formed by the high-transparency gel 8 can provide a buffer effect between the graphic layer 21 and the background layer 22, so as to uniformly extend the graphic layer 21, thereby improving the appearance and smooth feel of the badge, and making the feel of the badge softer due to the provision of the buffer support layer 23A. In addition, the gel used in the badge according to the second preferred embodiment of the present application has a predetermined adhesive effect, so as to adhere the graphic layer 21 and the background layer 22, thereby making the graphic layer 21 and the background layer 22 be more firmly bonded together.
[0112] Step S206 forms a state in which the coating 21, the high-permeability gel 8, the background layer 22, the buffer support adhesive structure 30 and the cover 11 are stacked in sequence, so that in step S207, an external force is applied to the layer 21, and the layer 21 squeezes the high-permeability gel 8 toward the background layer 22 to make the high-permeability gel 8 flow toward the preset position until the buffer support layer 23A is formed between the layer 21 and the background layer 22. At the same time, when subjected to external force, the buffer support adhesive structure 30 continues to provide buffer support to the background layer 22, and transfers this buffer support to the buffer support layer 23A and the layer 21, wherein the buffer support layer 23A and the buffer support adhesive structure 30 work together to form a smoother, more evenly extended wrapping structure for the layer 21, thereby improving the appearance and feel of the badge display surface.
[0113] Figures in the specification Figures 9 to 12 A badge according to a second preferred embodiment of the present invention is illustrated. The badge comprises a badge body 10 and a layer structure 20A. The layer structure 20A is disposed on the badge body 10, thereby providing support and fixation for the layer structure 20A. The layer structure 20A at least partially wraps around the outside of the badge body 10, allowing display elements such as patterns disposed on the layer structure 20A to be displayed.
[0114] The layer structure 20A is wrapped around the outside of the badge body 10 and extends according to the outer shape of the badge body 10 .
[0115] According to the second preferred embodiment of the present invention, the layer structure 20A includes a layer 21, a background layer 22 and a buffer support layer 23A, wherein the buffer support layer 23A is arranged between the layer 21 and the background layer 22 to support the layer 21 and the background layer 22 to have a preset distance and provide a buffer support between the layer 21 and the background layer 22, thereby enabling the badge to present a three-dimensional displayed pattern 2001A.
[0116] According to the second preferred embodiment of the utility model, the buffer support layer 23A is of high-transparency structure, so that the provision of the buffer support layer 23A does not affect the background layer 22 from providing background for the graphic layer 21. Further, the buffer support layer 23A causes the graphic layer 21 and the background layer 22 to have a distance, and further, the displayed graphic pattern 2001A displayed by the graphic layer structure 20A gives a three-dimensional visual effect. Specifically, the buffer support layer 23A is arranged between the graphic layer 21 and the background layer 22, so that the graphic layer 21 and the background layer 22 maintain a preset distance, and further, the main graphic pattern 204 provided by the graphic layer 21 and the background 205 provided by the background layer 22 maintain a preset distance. In other words, the background 205 provided by the background layer 22 adds background to the main graphic pattern 204 provided by the graphic layer 21 at the rear side of the buffer support layer 23A, and further, the displayed graphic pattern 2001A with three-dimensional visual effect is presented.
[0117] More specifically, the graphic layer 21 has a preset transparency. The buffer support layer 23A is made of high-transparency material. Further, the buffer support layer 23A includes a graphic layer support semi-fluid layer 231A, wherein the graphic layer support semi-fluid layer 231A is made of high-transparency semi-fluid 2309A. The high-transparency semi-fluid 2309A has the characteristics of flow and also has certain viscosity, and can be stably maintained between the graphic layer 21 and the background layer 22, so that without the need for special additional provision of an adhesive layer, the graphic layer support semi-fluid layer 231A can be stably maintained between the graphic layer 21 and the background layer 22, and further, provides a buffer support effect between the graphic layer 21 and the background layer 22.
[0118] According to the second preferred embodiment of the utility model, the graphic layer 21 and the background layer 22 both have waterproof performance, so as to prevent the graphic layer support semi-fluid layer 30 maintained between the graphic layer 21 and the background layer 22 from seeping out.
[0119] The layer-supporting semi-fluid layer 231A of the buffer support layer 23A held between the layer 21 and the background layer 22 has a first adhering surface 2311A and a second adhering surface 2312A. The first adhering surface 2311A and the second adhering surface 2312A are arranged back to back and form a buffer adhesion structure between the first adhering surface 2311A and the second adhering surface 2312A. The buffer support layer 23A adheres to and fills between the layer 21 and the background layer 22, wherein the first adhering surface 2311A of the buffer support layer 23A adheres to the background layer 22. The background layer 22 is supported by the badge body 10, so that the extension direction of the background layer 22 is adapted to the extension profile of the support surface 101. The first adhering surface 2311A adhering to the background layer 22 is supported to be adapted to the extension profile of the support surface 101, i.e. to extend in an arc surface. The second adhering surface 2312A is arranged to adhere to the layer 21.
[0120] The badge body 10 and the layer structure 20A are fixed together to form a superimposed structure, wherein the buffer support layer 23A is arranged between the layer 21 and the background layer 22, and the first adhering surface 2311A receives a supporting force from the background layer 22, and the second adhering surface 2312A receives a force from the layer 21.
[0121] It is worth mentioning that, since the layer-supporting semi-fluid layer 231A of the buffer support layer 23A is in a semi-fluid state, the high-transparency semi-fluid 2309A used to form the first adhering surface 2311A and the second adhering surface 2312A can change with the change of external force. Even if the high-transparency semi-fluid 2309A forming the first adhering surface 2311A and the second adhering surface 2312A changes with the change of external force, the layer-supporting semi-fluid layer 231A always provides a predetermined support and buffer effect between the layer 21 and the background layer 22.
[0122] After the buffer support layer 23A is stressed, the high-transparency semi-fluid 2309A of the layer-supporting semi-fluid layer 231A formed by the buffer support layer 23A flows between the layer 21 and the background layer 22, wherein the filling space of the high-transparency semi-fluid 2309A in the area with large stress is small, and the filling space of the high-transparency semi-fluid 2309A in the area with small stress is large, so that the layer-supporting semi-fluid layer 231A is tightly filled between the layer 21 and the background layer 22, thereby avoiding the generation of gaps and wrinkles when the layer 21 and the background layer 22 are directly contacted, so that the layer structure 20A is extended in a more uniform and smooth manner.
[0123] More specifically, the layer support semi-fluid layer 231A of the buffer support layer 23A is disposed between the layer 21 and the background layer 22, and supports a buffer support space 200A between the layer 21 and the background layer 22.
[0124] Referring to the drawings, the edge of the layer structure 20A is fixed to the badge body 10. Specifically, the layer 21 includes a front layer portion 2101, a back layer portion 2102, and a layer fixing portion 2103, wherein the front layer portion 2101, the back layer portion 2102, and the layer fixing portion 2103 are connected as a whole, wherein the back layer portion 2102 extends outward from the front layer portion 2101, wherein the layer fixing portion 2103 extends outward from the back layer portion 2102. In other words, the back layer portion 2102 is connected around the outside of the front layer portion 2101. The layer fixing portion 2103 is connected around the outside of the back layer portion 2102.
[0125] The background layer 22 includes a first background portion 2201, a second background portion 2202, and a background fixing portion 2203, wherein the first background portion 2201, the second background portion 2202, and the background fixing portion 2203 are connected as a whole, wherein the second background portion 2202 extends outward from the first background portion 2201, wherein the background fixing portion 2203 extends outward from the second background portion 2202. In other words, the second background portion 2202 is connected around the outside of the first background portion 2201. The background fixing portion 2203 is connected around the outside of the second background portion 2202.
[0126] The layer fixing portion 2103 of the layer 21 and the background fixing portion 2203 of the background layer 22 are fixed to the badge body 10 in a superimposed manner.
[0127] According to the second preferred embodiment of the present application, the badge body 10 includes a front cover 11 and a back cover 12, wherein the back cover 12 and the front cover 11 are mounted as a whole to form a predetermined shape. When the badge is worn, the back cover 12 is disposed close to the wearer, wherein the front cover 11 faces outward, thereby displaying the layer structure 20A covered on the front cover 11. Specifically, when the front cover 11 and the back cover 12 are mounted together, the layer fixing portion 2103 of the layer 21 and the background fixing portion 2203 of the background layer 22 are fixed to the badge body 10.
[0128] The face cover 11 comprises a face cover body 111 and a face cover side wall 112, wherein the face cover body 111 and the face cover side wall 112 are connected as a whole, and the face cover side wall 112 is integrally bent and extended around the face cover body 111. Specifically, the face cover side wall 112 is bent and extended rearward and inward around the face cover body 111, so that the face cover side wall 112 forms a back side display surface 1121 and a side fixing surface 1122. The second background part 2202 of the background layer 22 of the layer structure 20A is extended according to the extension surface of the back side display surface 1121. Thus, the second background part 2202 of the background layer 22 and the face cover side wall 112 of the face cover 11 are superposed. Further, the layer fixing part 2103 of the layer 21 is superposed outside the background fixing part 2203 and is extended according to the extension direction of the background fixing part 2203, so that the layer fixing part 2103 of the layer 21, the second background part 2202 of the background layer 22 and the face cover side wall 112 of the face cover 11 are superposed.
[0129] The back layer part 2102 and the second background part 2202 are superposed and are extended according to the extension surface of the back side display surface 1121.
[0130] The back cover 12 comprises a back cover body 121 and a back cover fixing wall 122, wherein the back cover body 121 and the back cover fixing wall 122 are connected as a whole, and the back cover fixing wall 122 is integrally bent and extended from the periphery of the back cover body 121. The layer fixing part 2103 is fixed between the side fixing surface 1122 and the back cover fixing wall 122, so that not only the layer structure 20A is firmly fixed to the badge body 10, but also the face cover 11 and the back cover 12 are firmly fixed together, thereby forming a whole structure with firm structure.
[0131] The front layer part 2101 of the layer 21 is well supported by the buffering support layer 23A, and the front layer part 2101 of the layer 21 is supported to be more uniform and smooth. According to the second preferred embodiment of the present application, the face cover main body 111 of the face cover 11 of the badge main body 10 is arc-shaped. Correspondingly, the front layer part 2101 of the layer 21 of the layer structure 20A outside the face cover main body 111 is arc-shaped. It is worth noting that after being pressed by the first background part 2201 of the background layer 22 and the front layer part 2101 of the layer 21, the high-transparency semi-liquid 2309A of the layer support semi-liquid layer 231A forming the buffering support layer 23A flows under pressure, from the area with large pressure to the area with small pressure, wherein the area with large stress is extruded to have smaller space, so that the high-transparency semi-liquid 2309A filled is less; correspondingly, the area with small stress forms larger space, so that the high-transparency semi-liquid 2309A filled is more, so that the front layer part 2101 can not only be supported to be more uniform, but also be supported to have more full arc. Specifically, after being pressed by the first background part 2201 of the background layer 22 and the front layer part 2101 of the layer 21, the high-transparency semi-liquid 2309A of the layer support semi-liquid layer 231A forming the buffering support layer 23A flows under pressure, wherein the pressure of the layer support semi-liquid layer 231A gradually increases from the center to the outside, so that the filling amount of the high-transparency semi-liquid 2309A of the layer support semi-liquid layer 231A gradually decreases from the center to the outside, so that a more full arc is formed, and the front layer part 2101 of the layer 21 is supported to have a more full arc, and wrinkles and other uneven structures are avoided. Due to the buffering support effect of the buffering support layer 23A arranged between the first background part 2201 of the background layer 22 and the front layer part 2101 of the layer 21, when the user touches the front layer part 2101, the front layer part 2101 can provide a more smooth and soft hand feeling.
[0132] Specifically, the high-transparency semi-liquid 2309A in the buffering support space 200A can flow in the buffering support space 200A, and when an external force is applied, the high-transparency semi-liquid 2309A in the buffering support space 200A flows in the buffering support space 200A, wherein the area with large stress has less high-transparency semi-liquid 2309A, and the area with small stress has more high-transparency semi-liquid 2309A, so that the front layer part 2101 of the layer structure 20A forms a smooth and full arc structure with a more bulging middle and a more flat edge, so that the front layer part 2101 of the layer structure 20A of the badge has a softer and smoother hand feeling.
[0133] In other words, after being pressed by the first background part 2201 of the background layer 22 and the front surface layer part 2101 of the layer 21, the high permeable semi-fluid 2309A of the layer support semi-fluid layer 231A forming the buffer support layer 23A flows under pressure, wherein the pressure on the layer support semi-fluid layer 231A gradually increases from the center to the outside, so that the filling amount of the high permeable semi-fluid 2309A of the layer support semi-fluid layer 231A gradually decreases from the center to the outside, thereby supporting the buffer support space 200A to be a structure with a thick middle and a thin periphery, thereby making the front surface layer part 2101 of the layer 21 form a more full arc, and avoiding the generation of wrinkles and other uneven structures.
[0134] According to the second preferred embodiment of the present application, the high permeable semi-fluid 2309A forming the layer support semi-fluid layer 231A is a gel. The gel is a slime gel, which mainly includes the following components: water, PV, glycerol, a shaping agent, an activator, and a preservative.
[0135] The layer 21 and the background layer 22 are arranged on both sides of the buffer support layer 231A, wherein the buffer support layer 231A has light permeability, and the layer 21 is at least partially transparent, so that the layer 21, the buffer support layer 231A, and the background layer 22 together form a preset displayed pattern 2001A. The layer 21 is a high-transparency plastic sheet material, and is printed with a main pattern 204 to be displayed. The background layer 22 at least partially transmits the buffer support layer 231A and further at least partially transmits the layer 21, so as to combine with the main pattern 204A of the layer 21 to form the displayed pattern 2001A. According to the second preferred embodiment of the present application, the material of the layer 21 is PET. The buffer performance of the buffer support layer 23A makes the buffer support layer 23A deform under external force, so as to adhere to adjacent structures and avoid the generation of gaps.
[0136] It is worth mentioning that, since the layer support semi-fluid layer 231A supports the buffer support space 200A between the layer 21 and the background layer 22, even if air or other substances are mixed into the high permeable semi-fluid 2309A in the buffer support space 200A, it will not adversely affect the buffer performance of the buffer support layer 23A, so that the front surface layer part 2101 of the layer structure 20A can still be supported to be a more uniform and full structure.
[0137] The badge further comprises a fixing structure 40 for wearing the badge. The fixing structure 40 is mounted on the back cover 12 of the badge body 10 to be fixed on a wearing article such as a person's clothing, wherein when the fixing structure 40 is fixed on the wearing article such as a person's clothing, the front layer part 2101 of the layer 21 of the layer structure 20A of the badge body 10 outwardly displays a preset pattern, and the back layer part 2102 of the layer 21 of the layer structure 20A can also be observed from the side to jointly display a pattern with the front layer part 2101. More specifically, the front layer part 2101 of the layer 21 and the first background part 2201 of the background layer 22 jointly form a preset main pattern outwardly displayed, and the back layer part 2102 of the layer 21 and the second background part 2202 of the background layer 22 jointly form a back pattern that can be observed from the side.
[0138] It is worth mentioning that the arrangement of the buffer support layer 23A not only optimizes the feel and appearance of the layer 21 of the layer structure 20A, but also makes the displayed pattern 2001A displayed by the layer structure 20A present a three-dimensional effect. In addition, visual elements can also be mixed in the high-transparency semi-liquid 2309A of the layer support semi-liquid layer 231A of the buffer support layer 23A to further enrich the displayed pattern 2001A.
[0139] According to the second preferred embodiment of the present application, the badge body 10 is made of a hard rigid material. In order to avoid the formation of unwanted gaps between the badge body 10 and the layer structure 20A when the layer structure 20A is extended, or even to avoid the formation of wrinkles in the layer structure 20A, the badge further comprises a buffer support adhesive structure 30. The buffer support adhesive structure 30 provides adhesive and buffer support between the badge body 10 and the layer structure 20A, thereby, on the one hand, cooperating with the buffer support layer 23A to strengthen the buffer support of the layer 21, so that the layer 21 is supported to be more uniform, full and smooth, and on the other hand, by providing adhesive force, the movement and misalignment between the layer 20A and the badge body 10 are avoided.
[0140] The rigid material of the badge body 10 according to the second preferred embodiment of the present application provides a shape support to the buffer support adhesive structure 30. In other words, one side surface of the buffer support adhesive structure 30 adheres to the extension of the support surface 101 of the badge body 10 along the extension direction of the support surface 101 of the badge body 10, and then the layer structure 20A adhered to the other side surface of the buffer support adhesive structure 30 extends along the extension of the other side surface of the buffer support adhesive structure 30, and is supported to be more uniform and full.
[0141] More specifically, the badge body 10 provides the support surface 101. The support surface 101 extends in an arc shape. The cushioned support adhesive structure 30 has a first adhesive surface 301 and a second adhesive surface 302. The first adhesive surface 301 and the second adhesive surface 302 are arranged back to back and form a cushioned support structure between the first adhesive surface 301 and the second adhesive surface 302. The cushioned support adhesive structure 30 adheres to the support surface 101 of the badge body 10, wherein the first adhesive surface 301 of the cushioned support adhesive structure 30 adheres to the support surface 101 of the badge body 10, so that the first adhesive surface 301 of the cushioned support adhesive structure 30 is supported by the badge body 10 to adapt to the extension profile of the support surface 101, i.e. extends in an arc shape. The second adhesive surface 302 adheres to the layer structure 20A. The badge body 10, the cushioned support adhesive structure 30 and the layer structure 20A are fixed together, thereby forming a multi-layered structure, wherein the cushioned support adhesive structure 30 is arranged between the badge body 10 and the layer structure 20A, and the first adhesive surface 301 is subjected to a support force from the badge body 10, and the second adhesive surface 302 is subjected to a force from the layer structure 20A. After being subjected to the force, the cushioned support adhesive structure 30 deforms, wherein the area subjected to a larger force deforms more, and the area subjected to a smaller force deforms less, so that the arrangement of the cushioned support adhesive structure 30 can avoid the gap and wrinkle caused by uneven force when the layer structure 20A and the badge body 10 are directly in contact, thereby cooperating with the cushioned support layer 23A of the layer structure 20A to provide a cushioned support effect, so that the layer 21A of the layer structure 20A extends in a smoother and more symmetrical manner.
[0142] According to the second preferred embodiment of the present application, the edges of the layer structure 20A and the buffer support adhesive structure 30 are fixed together and are fixed to the badge body 10. Specifically, the layer structure 20A has a front display area 201, a back display area 202, and a layer structure fixing portion 203, wherein the front display area 201, the back display area 202, and the layer structure fixing portion 203 are connected as a whole, wherein the back display area 202 extends outward from the front display area 201, wherein the layer structure fixing portion 203 extends outward from the back display area 202. In other words, the back display area 202 is connected around the outside of the front display area 201. The layer structure fixing portion 203 is connected around the outside of the back display area 202. Accordingly, the buffer support adhesive structure 30 has a front buffer adhesive portion 303, a back buffer adhesive portion 304, and a buffer adhesive structure fixing portion 305, wherein the back buffer adhesive portion 304 extends outward from the front buffer adhesive portion 303, wherein the buffer adhesive structure fixing portion 305 extends from the back buffer adhesive portion 304. In other words, the back buffer adhesive portion 304 is connected around the outside of the front buffer adhesive portion 303. The buffer adhesive structure fixing portion 305 is connected around the outside of the back buffer adhesive portion 304.
[0143] The front buffer adhesive portion 303 is disposed with the front display area 201 adhered. The back buffer adhesive portion 304 is disposed with the back display area 202 adhered. The buffer adhesive structure fixing portion 305 is superimposed with the layer structure fixing portion 203.
[0144] Specifically, the front layer portion 2101 of the layer 21, the buffer support layer 23A, and the first background portion 2201 of the background layer 22 are superimposed in sequence to form the front display area 202 of the layer structure 20A. The back layer portion 2102 of the layer 21 and the second background portion 2202 of the background layer 22 are superimposed and are folded on the back side of the badge body 10 to form the back display area 201 of the layer structure 20A. The layer fixing portion 2103 of the layer 21 and the background fixing portion 2203 of the background layer 22 are superimposed and are fixed to the badge body 10 to form the layer structure fixing portion 203 of the layer structure 20A.
[0145] According to the second preferred embodiment of the utility model, the badge main body 10 includes a front cover 11 and a back cover 12, wherein the back cover 12 and the front cover 11 are installed as a whole to form a preset shape. When the badge is worn, the back cover 12 is arranged close to the wearer, wherein the front cover 11 faces outward, thereby displaying the layer structure 20A covered in the front cover 11. Specifically, when the front cover 11 and the back cover 12 are installed together, the buffer adhesive structure fixing part 305 and the layer structure fixing part 203 stacked are fixed to the badge main body 10.
[0146] The front cover 11 includes a front cover main body 111 and a front cover side wall 112, wherein the front cover main body 111 and the front cover side wall 112 are connected as a whole, wherein the front cover side wall 112 is integrally bent and extended around the front cover main body 111. Specifically, the front cover side wall 112 is integrally bent and extended backward and inward around the front cover main body 111, thereby making the front cover side wall 112 form a back side display surface 1121 and a side fixing surface 1122. The back side display area 202 of the layer structure 20A is correspondingly extended according to the extension surface of the back side display surface 1121. The back side buffer adhesive part 304 of the buffer support adhesive structure 30 is adhesively arranged between the back side display area 202 of the layer structure 20A and the front cover side wall 112 of the front cover 11, thereby providing a buffer effect between the back side display area 202 and the front cover side wall 112, and further providing a buffer type support effect for smooth extension of the back side display area 202 of the layer structure 20A, thereby avoiding wrinkles of the back side display area 202, and affecting the hand feeling and appearance.
[0147] The buffer adhesive structure fixing part 305 and the layer structure fixing part 203 stacked are fixed between the side fixing surface 1122 and the back cover 12, thereby not only making the layer structure 20A be firmly fixed to the badge main body 10, but also making the front cover 11 and the back cover 12 be firmly fixed together, thereby forming a structure with firm overall structure.
[0148] The back cover 12 includes a back cover main body 121 and a back cover fixing wall 122, wherein the back cover main body 121 and the back cover fixing wall 122 are connected as a whole, and the back cover fixing wall 122 is integrally bent and extended from the periphery of the back cover main body 121. The buffer adhesive structure fixing part 305 and the layer structure fixing part 203 stacked are fixed between the side fixing surface 1122 and the back cover fixing wall 122, thereby not only making the layer structure 20A be firmly fixed to the badge main body 10, but also making the front cover 11 and the back cover 12 be firmly fixed together, thereby forming a structure with firm overall structure.
[0149] The layer fixing part 2103, the background fixing part 2203 and the buffer adhesion structure fixing part 305 are stacked in sequence and fixed between the side fixing surface 1122 and the back cover 12, so that not only the layer structure 20A is firmly fixed to the badge body 10, but also the face cover 11 and the back cover 12 are firmly fixed together, and the layer support semi-fluid layer 231A is stably maintained between the layer 21 and the background layer 22, thereby forming a structure that is firm as a whole. It is worth mentioning that the buffer type deformation of the buffer adhesion structure fixing part 305 itself can make the combination of the face cover 11 and the back cover 12 more firm.
[0150] The buffer support adhesion structure 30 comprises a first adhesion layer 31, a second adhesion layer 32 and a buffer interlayer 33, wherein the buffer interlayer 33 is arranged between the first adhesion layer 31 and the second adhesion layer 32. According to the second preferred embodiment of the present application, the first adhesion layer 31 and the second adhesion layer 32 are respectively adhered to both sides of the buffer interlayer 33.
[0151] The sizes of the first adhesion layer 31 and the second adhesion layer 32 are the same as the size of the layer structure 20A, so that the layer structure 20A and the buffer support adhesion structure 30 can be firmly fixed to the badge body 10. Specifically, the first adhesion layer 31 and the second adhesion layer 32 extend from the front buffer adhesion part 303 to the back buffer adhesion part 304 and further to the buffer adhesion structure fixing part 305. The buffer interlayer 33 extends from the front buffer adhesion part 303 to the back buffer adhesion part 304 and further to the buffer adhesion structure fixing part 305, so that the front display area 201 and the back display area 202 of the layer structure 20A are well supported in a buffer type, and the front display area 201 and the back display area 202 of the layer structure 20A are supported to be more uniform and smooth. It is worth mentioning that the structure that the sizes of the first adhesion layer 31 and the second adhesion layer 32 are the same as the size of the layer structure 20A is beneficial to the optimization of the production process and ensures the firmness of the badge as a whole.
[0152] In other words, the buffer interlayer 33 not only covers the area corresponding to the front buffer adhesive part 303, but also extends to the area corresponding to the back buffer adhesive part 304, so that the back display area 202 corresponding to the back buffer adhesive part 304 is supported in a buffer manner, and the back display area 202 is more evenly stretched, avoiding wrinkles, optimizing the appearance and feel. It is worth mentioning that the appearance includes the visual effect of the badge directly and the visual effect under light. Because the wrinkles are avoided, the badge looks more uniform and smooth, giving a uniform and smooth visual effect. Because the back display area 202 of the badge is supported by the buffer to be more uniform and smooth.
[0153] According to the second preferred embodiment of the present application, the face cover main body 111 of the face cover 11 of the badge body 10 is arc-shaped. Correspondingly, the front display area 201 of the layer structure 20A covered outside the face cover main body 111 is arc-shaped.
[0154] It is worth mentioning that the arrangement of the first adhesive layer 31 and the second adhesive layer 32 of the buffer support adhesive structure 30 also has the effect of protecting the badge body 10. According to the second preferred embodiment of the present application, the material of the badge body 10 is metal. The first adhesive layer 31 and the second adhesive layer 32 have the effect of isolating air and moisture.
[0155] It should be noted that in the device and method of the present application, each component or each step in different embodiments can be disassembled and / or recombined without departing from the principles of the present application. These disassemblies and / or recombination should be considered as included in the inventive concept of the present application.
[0156] Those skilled in the art should understand that the above description and the embodiments of the present application shown in the drawings are only examples and do not limit the present application. The purpose of the present application has been fully and effectively achieved. The function and structural principle of the present application has been shown and explained in the embodiments, and the implementation of the present application can be any modification or modification without departing from the principles.
Claims
1. A badge, characterized in that A badge comprising a badge body, a graphic layer structure and a cushioning support adhesive structure, wherein the cushioning support adhesive structure is adhered between the badge body and the graphic layer structure, wherein the cushioning support adhesive structure is adhered and wrapped around the badge body, wherein the graphic layer structure is adhered and wrapped around the cushioning support adhesive structure.
2. The badge of claim 1, wherein the graphic layer structure and the cushioning support adhesive structure have the same shape and size.
3. The badge of claim 1, wherein the graphic layer structure has a front display area, a back display area and a graphic layer structure fixing portion, wherein the back display area surrounds the front display area, wherein the graphic layer structure fixing portion surrounds the back display area; wherein the cushioning support adhesive structure has a front cushioning adhesive portion, a back cushioning adhesive portion and a cushioning adhesive structure fixing portion, wherein the back cushioning adhesive portion surrounds the front cushioning adhesive portion, wherein the cushioning adhesive structure fixing portion surrounds the back cushioning adhesive portion; wherein the badge body comprises a face cover and a back plate, wherein the back plate and the face cover are mounted together, wherein the face cover comprises a face cover body and a face cover sidewall, wherein the face cover sidewall integrally extends around the face cover body, wherein the face cover body has a support face, wherein the face cover sidewall has a back display face and a side fixing face; wherein the front cushioning adhesive portion of the cushioning support adhesive structure is adhered between the support face of the face cover body and the front display area of the graphic layer structure; wherein the back cushioning adhesive portion of the cushioning support adhesive structure is adhered between the back display face of the face cover sidewall and the back display area of the graphic layer structure; wherein the cushioning adhesive structure fixing portion of the cushioning support adhesive structure is adhered between the side fixing face of the face cover sidewall and the graphic layer structure fixing portion of the graphic layer structure, wherein the back plate is mounted to the face cover at the graphic layer structure fixing portion.
4. The badge of claim 1, wherein the graphic layer structure comprises a graphic layer and a background layer, wherein the graphic layer is at least partially transparent, wherein the background layer and the graphic layer are superimposed such that the background layer can at least partially penetrate the graphic layer to provide a background, wherein the background layer has the same size and shape as the cushioning support adhesive structure, wherein the background layer is adhered to the cushioning support adhesive structure.
5. The badge of claim 4, wherein the graphic layer structure further comprises a cushioning support layer, wherein the cushioning support layer is disposed between the graphic layer and the background layer to provide a cushioning support effect between the graphic layer and the background layer.
6. The badge of claim 5, wherein the raw material used to make the cushioning support layer is high transparent gel.
7. The badge of claim 6, wherein the raw material used to make the graphic layer is transparent PET plastic sheet. 8. The badge of any one of claims 1 to 7, wherein the cushioned support adhesive structure has a first adhesive surface and a second adhesive surface, wherein a cushioned support structure is formed between the first adhesive surface and the second adhesive surface.
9. The badge of any one of claims 1 to 7, wherein the cushioned support adhesive structure comprises a first adhesive layer, a second adhesive layer, and a cushioned interlayer, wherein the cushioned interlayer is adhered between the first adhesive layer and the second adhesive layer.
10. The badge of any one of claims 1 to 7, wherein the cushioned support adhesive structure is a foam double-sided tape.