Raw material grinding and granulating device
By designing an automated raw material grinding and granulation device, the automated processing of raw materials was achieved, solving the problems of manual transfer and device stability, and improving the ease of operation and service life of the device.
Patent Information
- Application Number
- CN202422995071.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-05
AI Technical Summary
In the existing technology, the raw material grinding and granulation process requires manual transfer, which occupies a large area, is complicated to operate, and the granulation device is easily shaken or damaged by excessive stamping pressure.
Design a raw material grinding and granulation device, including a continuous crushing component, a mixing pipeline, a temporary storage box, a stamping component, a drying component, and a finished product box. The device realizes the crushing, mixing, stamping, and drying of raw materials through an automated process, reducing manual handling. The stamping component driven by guide wheels and cylinders is used to reduce the stamping force and enhance the stability of the device.
The operation process has been simplified, the integration of the equipment has been improved, the complexity of manual operation has been reduced, the service life of the stamping components has been extended, and the mixing and drying efficiency has been improved.
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Figure CN223454205U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the raw material processing field, and in particular to a raw material grinding and granulating device. BACKGROUND
[0002] At present, in the production process of paint, the raw materials need to be processed before processing. After the preliminary processing such as grinding of the raw materials to be processed, they are sent to the rear for further processing to form the granular raw materials required in the subsequent manufacturing process, and finally the raw materials after layer-by-layer processing are made into paint or other products.
[0003] In the process of grinding raw materials, the solid raw materials need to be crushed, and the ground powder or fine granular materials are transported to the mold for granulation and shaping by adding a binder and extruding, and finally the granules are dried.
[0004] For the related technology in the above, the operator usually needs to manually transfer the ground materials to the granulator and put them into the granulator for granulation. The wet granules after granulation need to be transferred to the drying machine by the operator or the transfer device for drying. CONTENT OF THE INVENTION
[0005] In order to reduce the operation complexity of the operator, reduce the overall land occupation of the raw material grinding and granulating device, and optimize the manufacturing process, the present application provides a raw material grinding and granulating device.
[0006] The present application provides a raw material grinding and granulating device, which adopts the following technical scheme:
[0007] A raw material grinding and granulating device, comprising a rack, the rack is provided with a continuous crushing assembly, a mixing pipeline is arranged at the outlet of the continuous crushing assembly, a liquid nozzle for spraying a binder is arranged in the mixing pipeline, a temporary storage box is arranged at the outlet of the mixing pipeline, a stamping assembly is arranged at the end of the temporary storage box away from the mixing pipeline, the temporary storage box is provided with a feeding scraper, a drying assembly is arranged at the side of the stamping assembly away from the temporary storage box, the stamping assembly is provided with a material returning scraper for pushing the completed stamping to the drying assembly, and a finished product box is arranged at the end of the drying assembly.
[0008] By adopting the above technical scheme, the operator puts the raw materials into the continuous pulverizer, the pulverized materials fall into the mixing pipeline, the liquid nozzle sprays the adhesive into the pulverized raw materials, the mixed raw materials are temporarily stored in the temporary storage box, the wet powder in the temporary storage box is scraped to the stamping assembly by the feeding scraper, after the stamping assembly completes stamping, the finished particles are scraped to the drying assembly by the material return scraper, and finally sent to the finished product box. The operator does not need to transfer the intermediate product of the raw materials, and the operator only needs to feed the continuous pulverizer to complete the whole operation process, which simplifies the operation complexity of the operator and improves the integration degree of the device.
[0009] Optionally, the stamping assembly comprises a guide wheel, an upper punch, a lower punch, a pressing plate, an upper base plate and a lower base plate, the upper punch and the lower punch correspond one by one, the upper base plate is provided with a plurality of upper punch holes for passing through the upper punch, the rack is provided with a first air cylinder for controlling the up-down movement of the pressing plate, the lower base plate is provided with a plurality of lower punch holes for passing through the lower punch, the upper side of the upper punch is fixedly connected with the pressing plate, the guide wheel is circumferentially provided with a guide groove, the lower punch is provided with a head, a neck and a shaft body in sequence along the length, the head is located in the guide groove and is slidably connected with the inside of the guide groove, and the rack is provided with a driving motor for driving the guide wheel to rotate, and when the guide wheel rotates, the lower punch slides up and down along the inner wall of the upper and lower punch holes.
[0010] By adopting the above technical scheme, when the feeding scraper scrapes the raw materials to the lower base plate, the first air cylinder pushes the pressing plate downward, the upper punch moves downward guided by the upper punch hole, at this time the upper punch is in the lower punch hole to complete the pre-pressing, the driving motor drives the guide wheel to rotate, and the lower punch moves upward in sequence with the rotation of the guide wheel, and the extrusion of the upper punch and the lower punch completes the granulation process, effectively reducing the stress during stamping by sequentially stamping, effectively reducing the shaking of the rack or damage of the device caused by excessive stamping pressure of the stamping assembly during stamping, and effectively increasing the service life of the stamping assembly.
[0011] Optionally, the inner diameter of one side of the mixing pipeline close to the temporary storage box is greater than that of the other side, the mixing pipeline is provided with an air nozzle, the air nozzle faces the temporary storage box, and the directions of the liquid nozzle and the air nozzle are opposite.
[0012] By adopting the above technical scheme, the air nozzle can effectively help the pulverized powder-like raw materials to be transported backward, and by setting the liquid nozzle opposite to the air nozzle, the mixing efficiency of the adhesive and the powder can be as high as possible.
[0013] Optionally, the rack is provided with a sliding rail, the feeding scraper and the material return scraper are slidably connected to the sliding rail, the rack is provided with a second air cylinder for pushing the feeding scraper and the material return scraper to slide along the sliding rail, the movement range of the material return scraper is from one end of the lower base plate to the other end, and the movement range of the feeding scraper covers part of the temporary storage box and all the lower punch holes.
[0014] By adopting the technical scheme, when the material returning scraper pushes the material completed stamping to the air blower, the air blower blows air to the heating grid, and the heated air blows the material completed stamping upward, and the drying of the material is completed in the process of upward movement of the material.
[0015] Optionally, a slope is arranged between the drying assembly and the stamping assembly, the drying assembly is located at the lower side of the slope, the drying assembly comprises a drying air duct, a heating grid and an air blower, the air blower is located at the lower side of the heating grid, and the upper side of the drying air duct is provided with a discharge port.
[0016] By adopting the technical scheme, when the material returning scraper pushes the material completed stamping to the air blower, the air blower blows air to the heating grid, and the heated air blows the material completed stamping upward, and the drying of the material is completed in the process of upward movement of the material.
[0017] Optionally, a plurality of inclined baffles are arranged in the drying air duct, the inclined baffles are fixedly connected to the inside of the drying air duct, and a passing space for particles is left between the inclined baffles.
[0018] By adopting the technical scheme, when the material completed stamping moves upward in the drying air duct, the inclined baffles concentrate the material, the speed of the material at the concentration position is reduced, the air speed at this position is relatively large, and the drying efficiency is effectively improved.
[0019] Optionally, the finished product box is detachably connected to the end of the drying air duct away from the stamping assembly, the upper side of the finished product box is provided with a ventilation port, the ventilation port is provided with a filter screen, and the pore size of the filter screen is smaller than that of the finished product particles.
[0020] By adopting the technical scheme, when the material in the finished product box is accumulated, the operator takes down the finished product box and replaces it with an empty finished product box, and the filter screen of the finished product box can effectively facilitate the exhaust of the air blown in the drying air duct.
[0021] In summary, the present application has at least one of the following beneficial technical effects:
[0022] 1. The operator puts the material into the continuous pulverizer, the pulverized material falls into the mixing pipeline, the liquid nozzle sprays the adhesive into the pulverized material, the mixed material is temporarily stored in the temporary storage box, the wet powder in the temporary storage box is scraped into the stamping assembly by the feeding scraper, the particles completed stamping are scraped to the drying assembly by the material returning scraper after the stamping assembly completes stamping, and finally sent to the finished product box. The operator does not need to transfer the intermediate product of the material, and the operator only needs to feed the continuous pulverizer to complete the entire operation process, which simplifies the operation complexity of the operator and improves the integration degree of the device.
[0023] 2. When the raw material is scraped to the lower base plate by the feeding scraper, the first air cylinder pushes the pressing plate downward, and the upper punch moves downward under the guidance of the upper punch hole. At this time, the upper punch is in the lower punch hole to complete the pre-pressing. The driving motor drives the guide wheel to rotate, and the lower punch moves upward in turn with the rotation of the guide wheel. The granulation process is completed through the extrusion of the upper punch and the lower punch. The stress condition during stamping is effectively reduced by sequential stamping, effectively reducing the rack shaking or device damage caused by excessive stamping pressure of the stamping assembly during stamping, and effectively increasing the service life of the stamping assembly. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of a raw material grinding and granulating device.
[0025] Figure 2 It is a top view of the overall structure.
[0026] Figure 3 It is Figure 2 A-A cross-sectional view.
[0027] Figure 4 It is a specific structure diagram of the guide wheel.
[0028] Figure 5 It is an enlarged schematic diagram of the stamping assembly.
[0029] BRIEF DESCRIPTION OF DRAWINGS: 1, rack; 11, continuous crushing assembly; 2, mixing pipeline; 21, air nozzle; 22, liquid nozzle; 3, temporary storage box; 31, feeding scraper; 32, material return scraper; 33, second air cylinder; 4, stamping assembly; 41, upper base plate; 42, pressing plate; 421, upper punch; 43, first air cylinder; 44, lower base plate; 45, lower punch; 46, guide wheel; 461, guide groove; 47, driving motor; 5, drying assembly; 51, heating grid; 52, air blower; 53, inclined baffle; 54, drying air duct; 6, finished product box; 61, filter screen. DETAILED DESCRIPTION
[0030] The application will be further described in detail below in combination with all the drawings.
[0031] The application discloses a raw material grinding and granulating device.
[0032] Referring to Figures 1 to 5The utility model provides a raw material grinding granulating device, including frame 1, frame 1 is equipped with continuous crushing assembly 11, and the outlet of continuous crushing assembly 11 is equipped with mixing pipeline 2, and the inside of mixing pipeline 2 is equipped with liquid nozzle 22 for spraying adhesive, and the outlet of mixing pipeline 2 is equipped with temporary storage box 3, and the end of temporary storage box 3 away from mixing pipeline 2 is equipped with punch assembly 4, and temporary storage box 3 is equipped with feeding scraper 31, and the side of punch assembly 4 away from temporary storage box 3 is equipped with drying assembly 5, and punch assembly 4 is equipped with material return scraper 32 for pushing the completed punch to drying assembly 5, and the end of drying assembly 5 is equipped with finished product box 6. The operator puts raw materials into the continuous crusher, and the crushed materials fall into the mixing pipeline 2, and the liquid nozzle 22 sprays adhesive into the crushed raw materials, and the mixed raw materials are temporarily stored in the temporary storage box 3, and the wet powder in the temporary storage box 3 is scraped into the punch assembly 4 by the feeding scraper 31, and after the punch assembly 4 completes the punch, the completed granules are scraped into the drying assembly 5 by the material return scraper 32, and finally sent to the finished product box 6 after drying, so that the operator does not need to transport the intermediate products of raw materials, and the operator only needs to feed the continuous crusher to complete the entire operation process, which simplifies the operation complexity of the operator and improves the integration level of the device.
[0033] The continuous crushing assembly 11 is a continuous crusher. Since the continuous crusher is a common technical means in the industry and a commonly used component in the technical field, it will not be described here.
[0034] The punch assembly 4 includes a guide wheel 46, an upper punch 421, a lower punch 45, a pressing plate 42, an upper base plate 41, and a lower base plate 44. The upper punch 421 corresponds to the lower punch 45 one by one. The upper base plate 41 is provided with a plurality of upper punch holes for passing through the upper punch 421. The frame 1 is provided with a first air cylinder 43 for controlling the up-and-down movement of the pressing plate 42. The lower base plate 44 is provided with a plurality of lower punch holes for passing through the lower punch 45. The upper side of the upper punch 421 is fixedly connected with the pressing plate 42. The guide wheel 46 is circumferentially provided with a guide groove 461. The lower punch 45 is provided with a head, a neck, and a shaft body in sequence along the length. The head is located in the guide groove 461 and is slidably connected with the inside of the guide groove 461. The frame 1 is provided with a driving motor 47 for driving the guide wheel 46 to rotate. When the guide wheel 46 rotates, the lower punch 45 slides up and down along the inner wall of the upper and lower punch holes. When the raw materials are scraped to the lower base plate 44 by the feeding scraper 31, the first air cylinder 43 pushes the pressing plate 42 downward. The upper punch 421 moves downward guided by the upper punch holes. At this time, the upper punch 421 is in the lower punch hole to complete the pre-pressing. The driving motor 47 drives the guide wheel 46 to rotate. With the rotation of the guide wheel 46, the lower punch 45 moves upward in sequence. The extrusion of the upper punch 421 and the lower punch 45 completes the granulation process. The stress during the punch is effectively reduced by the sequential punch. The frame 1 is effectively prevented from shaking or the device from being damaged due to excessive pressure during the simultaneous punch of the punch assembly 4. The service life of the punch assembly 4 is effectively increased.
[0035] During the entire process, the lower punch 45 is always in the lower punch hole, and the raw materials are pressed and granulated together by the upper punch 421 , the lower punch 45 and the inner wall of the lower punch hole.
[0036] In order to better mix the powder and adhesive and ensure that the mixed materials are uniform and stable, the inner diameter of the mixing pipe 2 on the side closest to the temporary storage box 3 is larger than that on the other side. An air nozzle 21 is installed in the mixing pipe 2, facing the temporary storage box 3, and the liquid nozzle 22 is facing the opposite direction of the air nozzle 21. The air nozzle 21 can effectively help transport the powdered raw materials to the rear after crushing. By arranging the liquid nozzle 22 opposite the air nozzle 21, the mixing efficiency of the adhesive and powder can be maximized. By increasing the contact area, the mixing efficiency is improved.
[0037] In order to realize the feeding and unloading of the lower substrate 44 and ensure the stability during the loading process, the frame 1 is provided with a slide rail, and the loading scraper 31 and the unloading scraper 32 are both slidably connected to the slide rail. The frame 1 is provided with a second cylinder 33 for pushing the loading scraper 31 and the unloading scraper to slide along the slide rail. The unloading scraper 32 has a motion range from one end to the other end of the lower substrate 44. The motion range of the loading scraper 31 covers part of the temporary storage box 3 and all the lower punch holes. When the unloading scraper 32 pushes the stamped raw material out of the lower substrate 44 during the loading process, the loading scraper 31 pushes the material in the temporary storage box 3 onto the lower substrate 44, and the powder falls onto the lower punch 45 in the lower punch hole. When the loading scraper 31 and the unloading scraper 32 are reset, the unloading scraper 32 scrapes the excess powder back to the temporary storage box 3, effectively realizing the loading and unloading of the stamping assembly 4.
[0038] A slope is provided between the drying assembly 5 and the stamping assembly 4, with the drying assembly 5 located on the lower side of the slope. The drying assembly 5 includes a drying duct 54, a heating grille 51, and a blower 52. The blower 52 is located below the heating grille 51, and a discharge port is located above the drying duct 54. When the return scraper 32 pushes the stamped material to the blower 52, the blower 52 blows air toward the heating grille 51. The heated air blows the stamped material upward, drying the material as it moves upward.
[0039] Since the blower 52 remains on, a negative pressure is formed at the connection between the stamping assembly 4 and the drying assembly 5. The negative pressure draws the stamped particles into the drying duct 54, completing the feeding process of the drying assembly 5. The corners of the drying duct 54 are preferably curved, and the rear half of the drying duct 54 is designed to be inclined upward, which can effectively reduce the problem of particle accumulation and blockage in the drying duct 54.
[0040] The inclined baffle plates 53 are fixedly connected to the inside of the drying air duct 54, and a material passing space is left between the inclined baffle plates 53 for facilitating the passing of the particles. When the raw material after granulation moves upward in the drying air duct 54, the inclined baffle plates 53 concentrate the raw material, the speed of the raw material at the concentrated place is reduced, the air speed at this place is larger, and the drying efficiency is effectively improved.
[0041] Since the air blower 52 is always blowing air into the drying air duct 54 and the finished product box 6, if the air outlet is not arranged, the pressure in the finished product box 6 will be large, so that the finished raw material is difficult to enter the finished product box 6. The finished product box 6 is detachably connected to the end of the drying air duct 54 away from the stamping assembly 4, the upper side of the finished product box 6 is provided with an air vent, and the air vent is provided with a filter screen 61, the aperture of the filter screen 61 is smaller than the finished product particles. After the material in the finished product box 6 is accumulated, the operator takes down the finished product box 6, replaces the empty finished product box 6, and the filter screen 61 of the finished product box 6 can effectively facilitate the exhaust of the air blown in the drying air duct 54.
[0042] The above are the preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, therefore: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A raw material grinding and granulating apparatus comprising a frame (1), characterized in that: The rack (1) is provided with a continuous crushing assembly (11), the outlet of the continuous crushing assembly (11) is provided with a mixing pipeline (2), the mixing pipeline (2) is provided with a liquid nozzle (22) for spraying adhesive, the outlet of the mixing pipeline (2) is provided with a temporary storage box (3), the end of the temporary storage box (3) away from the mixing pipeline (2) is provided with a stamping assembly (4), the temporary storage box (3) is provided with a feeding scraper (31), the side of the stamping assembly (4) away from the temporary storage box (3) is provided with a drying assembly (5), the stamping assembly (4) is provided with a material return scraper (32) for pushing the completed stamping to the drying assembly (5), and the end of the drying assembly (5) is provided with a finished product box (6).
2. The raw material grinding and granulating apparatus according to claim 1, wherein: The stamping assembly (4) comprises a guide wheel (46), an upper punch (421), a lower punch (45), a pressing plate (42), an upper base plate (41) and a lower base plate (44), the upper punch (421) and the lower punch (45) correspond one by one, the upper base plate (41) is provided with a plurality of upper punching holes for penetrating the upper punch (421), the rack (1) is provided with a first air cylinder (43) for controlling the up-down movement of the pressing plate (42), the lower base plate (44) is provided with a plurality of lower punching holes for penetrating the lower punch (45), the upper side of the upper punch (421) is fixedly connected with the pressing plate (42), the guide wheel (46) is circumferentially provided with a guide groove (461), the lower punch (45) is provided with a head, a neck and a shaft body arranged in sequence along the length, the head is located in the guide groove (461), and the head is in sliding connection with the inside of the guide groove (461); the rack (1) is provided with a driving motor (47) for driving the guide wheel (46) to rotate, and when the guide wheel (46) rotates, the lower punch (45) slides up and down along the inner wall of the upper and lower punching holes.
3. The raw material grinding and granulating apparatus according to claim 2, wherein: The inner diameter of the mixing pipeline (2) near the side of the temporary storage box (3) is greater than that of the other side, the mixing pipeline (2) is provided with an air nozzle (21), the air nozzle (21) faces the temporary storage box (3), and the liquid nozzle (22) is opposite to the air nozzle (21).
4. The raw material grinding and granulating apparatus according to claim 3, wherein: The rack (1) is provided with a sliding rail, the feeding scraper (31) and the material return scraper (32) are both slidingly connected to the sliding rail, the rack (1) is provided with a second air cylinder (33) for pushing the feeding scraper (31) and the material return scraper to slide along the sliding rail, the movement range of the material return scraper (32) is from one end of the lower base plate (44) to the other end, and the movement range of the feeding scraper (31) covers part of the temporary storage box (3) and all the lower punching holes.
5. The raw material grinding and granulating apparatus according to claim 4, wherein: A slope is arranged between the drying assembly (5) and the stamping assembly (4), the drying assembly (5) is located on the side of the slope which is lower, the drying assembly (5) comprises a drying air duct (54), a heating grid (51) and a blower (52), the blower (52) is located below the heating grid (51), and the upper side of the drying air duct (54) has a discharge port.
6. The raw material grinding and granulating apparatus according to claim 5, wherein: A plurality of inclined baffles (53) are arranged in the drying air duct (54), the inclined baffles (53) are fixedly connected to the inside of the drying air duct (54), and a material passing space is left between the inclined baffles (53) for facilitating the passing of particles.
7. The raw material grinding and granulating apparatus according to claim 6, wherein: The finished product box (6) is detachably connected to the drying air duct (54) away from one end of the stamping assembly (4), and the upper side of the finished product box (6) is provided with a ventilation opening, and the ventilation opening is provided with a filter screen (61), and the pore size of the filter screen (61) is smaller than that of the finished product particles.