Blanking device for densification of carbon black

Through the feeding assembly and separation assembly of the screening tank device, the problem of substandard carbon black density is solved by utilizing magnetic screening and the density difference of the brine solution, and efficient screening and quality control of carbon black are achieved.

CN223454372UActive Publication Date: 2025-10-21YUNNAN YUNWEI FEIHU CHEM CO LTD
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Patent Information

Application Number
CN202422865506.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-10-21
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

In the existing carbon black processing process, the density of some carbon blacks does not meet the standards, resulting in product quality problems.

Method used

A screening tank device is used, which includes a feed component, a separation component and a brine component. The amount of carbon black added is controlled by the feed component, and the high-precision magnetic screener and the density difference of the high-concentration brine solution are used for screening to achieve effective separation of the carbon black.

Benefits of technology

The carbon black with qualified density is effectively separated, which prevents unqualified carbon black from entering the next process and improves product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223454372U_ABST
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Abstract

The utility model discloses a carbon black densification discharging device which comprises a screening tank, a feeding assembly is arranged at the top of the screening tank, a separation assembly is arranged in the screening tank, and a saline water assembly is arranged at the side end of the screening tank; according to the high-precision magnetic screening device, the separation assembly and the saline water assembly are arranged, high-concentration saline water solutions are added into the screening tank through the saline water tank, the descending speeds of carbon black with different densities in the high-concentration saline water solutions are different, and the carbon black passing through the high-precision magnetic screening device enters the high-concentration saline water in the screening tank and begins to settle down; due to different densities, the carbon black with qualified density can be normally reduced, but the carbon black with unqualified density can slowly sink, after a certain event that the carbon black enters the high-concentration saline water, a second motor is driven to drive a threaded rod to rotate, so that a moving block moves on the surface of the threaded rod, and the screening tank is isolated by a stopping block; and unqualified carbon black is blocked, so that the effect of screening the carbon black is achieved.
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Description

TECHNICAL FIELD

[0001] The utility relates to the technical field of carbon black processing, in particular to a carbon black densification discharging device. BACKGROUND

[0002] Carbon black densification mainly refers to improving the dispersibility and performance of carbon black in materials by changing its physical structure and chemical properties, thereby enhancing its blackness and functionality. This is usually achieved by adjusting the production process, modification method and application technology of carbon black.

[0003] The applicant found through retrieval that a "carbon black reaction furnace" has been disclosed in Chinese Patent with publication number "CN211814226U". The utility model provides a carbon black reaction furnace which is composed of three layers of coaxially nested pipes, from the outside to the inside, the pipes are sequentially a raw hydrocarbon pipe, an oxidizing agent pipe and a fuel hydrocarbon pipe, each layer of pipe is provided with multiple rows of corresponding holes, the holes on each layer of pipe are coaxial in the radial direction of the pipe, and the holes in the adjacent front and rear rows are staggered in the circumferential direction. The fuel hydrocarbon enters the fuel hydrocarbon pipe and then passes through the holes to enter the oxidizing agent pipe. The oxidizing agent enters the oxidizing agent pipe and then converges with the fuel hydrocarbon and burns into a flame which passes through the holes to enter the cavity of the raw hydrocarbon pipe. The raw hydrocarbon enters the cavity in the raw hydrocarbon pipe from the holes on the raw hydrocarbon pipe and converges with the burning flame. After convergence, the raw hydrocarbon is heated and reacts into carbon black and then flows out from the end of the raw hydrocarbon pipe. The utility model adopts a multi-stage counter-jet method of built-in combustion and reaction in the reaction furnace to produce carbon black by low-temperature method, thereby reducing the production of reaction furnace coke particles and improving product quality.

[0004] In the above device, during the processing of carbon black, part of the carbon black inevitably has a carbon density that does not meet the standard. The carbon black that does not meet the standard will cause quality problems in the products processed therefrom when used subsequently.

[0005] Practical content

[0006] Therefore, the utility provides a carbon black densification discharging device to solve the above problems in the prior art.

[0007] In order to achieve the above purpose, the utility provides the following technical scheme: a screening tank is provided with an inlet assembly at the top for adding carbon black, a separation assembly is arranged inside the screening tank for screening carbon black, and a brine assembly is arranged at the side end of the screening tank for storing high-concentration brine.

[0008] Preferably, a material taking port is fixedly installed on the outer surface of the screening tank, a high-precision magnetic screen is fixedly installed inside the screening tank, and an isolation net is fixedly installed inside the screening tank.

[0009] Preferably, the inlet assembly comprises an inlet box and a spacing component, the inlet box is fixedly connected to the top of the screening tank, and the spacing component is fixedly installed inside the inlet box.

[0010] Preferably, the top of the feeding box is fixedly connected with a feeding pipeline, and the bottom of the feeding box is provided with a discharge port.

[0011] Preferably, the spacing component comprises a first motor and a semicircular block, the first motor is fixedly installed on the top of the feeding box, and the semicircular block is fixedly connected to the output end of the first motor and fixedly installed in the feeding box.

[0012] Preferably, the separation assembly comprises a separation box, a fixed shell and a driving component, the separation box is fixedly connected in the screening tank, the fixed shell is fixedly connected to the side end of the separation box, and the driving component is fixedly installed in the fixed shell.

[0013] Preferably, the driving component comprises a second motor, a threaded rod, a moving block and a blocking block, the second motor is fixedly installed at the side end of the fixed shell, one end of the threaded rod is fixedly connected to the output end of the second motor, the other end is fixedly installed in the fixed shell, the moving block is threadedly connected to the surface of the threaded rod, and the blocking block is fixedly connected to the side end of the moving block and fixedly installed in the separation box.

[0014] Preferably, the salt water assembly comprises a salt water tank, a first water suction pipe and a second water suction pipe, one end of the first water suction pipe is fixedly connected to the side end of the salt water tank, and the other end is fixedly connected in the screening tank, one end of the second water suction pipe is fixedly connected to the side end of the salt water tank, and the other end is fixedly connected in the screening tank.

[0015] The utility model has the advantages of the following:

[0016] When the device is in use, the feeding assembly is arranged, the feeding pipeline is connected with the carbon black after densification, and the excessive carbon black added at one time is avoided. After part of the carbon black enters the inside of the feeding box, the first motor is driven to rotate the semicircular block. Since the semicircular block is in the shape of a fan, the semicircular block will block the feeding pipeline, thereby preventing too much carbon black from being added. The carbon black in the feeding box is discharged into the inside of the screening tank through the rotation of the semicircular block. In the inside of the screening tank, part of the magnetic impurities in the carbon black after densification are adsorbed, and the remaining carbon black normally passes through the high-precision magnetic screen, thereby achieving the effect of preventing too much carbon black from being added at one time.

[0017] The device has the separation assembly and the salt water assembly, the high-concentration salt water is configured according to the required density of the carbon black, the high-concentration salt water solution is added to the inside of the screening tank through the salt water tank, the liquid surface is consistent with the separation tank, the carbon black after the high-precision magnetic screening device sinks into the high-concentration salt water in the inside of the screening tank, but due to the different densities, the qualified carbon black normally sinks, and the unqualified carbon black slowly sinks, after the carbon black is in the high-concentration salt water for a certain period of time, the second motor drives the threaded rod to rotate, the moving block moves on the surface of the threaded rod, so that the blocking block isolates the screening tank, and the unqualified carbon black is blocked, so that the carbon black is screened. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 A whole device diagram of a carbon black densification and discharging device is provided for some embodiments of the utility model.

[0019] Figure 2 A salt water assembly structure diagram of a carbon black densification and discharging device is provided for some embodiments of the utility model.

[0020] Figure 3 An inlet assembly assembly, circuit protection assembly structure diagram of a carbon black densification and discharging device is provided for some embodiments of the utility model.

[0021] Figure 4 A separation assembly structure diagram of a carbon black densification and discharging device is provided for some embodiments of the utility model.

[0022] In the figure: 1, screening tank; 11, material taking port; 12, high-precision magnetic screening device; 13, isolation net; 2, inlet assembly; 21, inlet tank; 211, inlet pipeline; 212, discharge port; 22, spacing part; 221, first motor; 222, semicircular block; 3, separation assembly; 31, separation tank; 32, fixed shell; 33, driving part; 331, second motor; 332, threaded rod; 333, moving block; 334, blocking block; 4, salt water assembly; 41, salt water tank; 42, first water suction pipe; 43, second water suction pipe. DETAILED DESCRIPTION

[0023] The embodiments of the utility model are described below by specific examples, and those skilled in the art can easily understand other advantages and effects of the utility model from the content disclosed in the specification. Obviously, the described embodiments are part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0024] Embodiment One

[0025] As shown in Figure 1 , Figure 2 and Figure 3 , the utility first aspect embodiment of the application discloses a carbon black densification discharging device, which comprises a screening tank 1, and the top of the screening tank 1 is provided with an inlet assembly 2 for adding carbon black.

[0026] Specifically, the outer surface of the screening tank 1 is fixedly installed with a material taking port 11, the inside of the screening tank 1 is fixedly installed with a high-precision magnetic screen 12, and the inside of the screening tank 1 is fixedly installed with a separation net 13; the inlet assembly 2 comprises an inlet box 21 and a spacing part 22, the inlet box 21 is fixedly connected to the top of the screening tank 1, and the spacing part 22 is fixedly installed inside the inlet box 21.

[0027] Further, the top of the inlet box 21 is fixedly connected with an inlet pipeline 211, and the bottom of the inlet box 21 is provided with a discharge port 212.

[0028] Further, the spacing part 22 comprises a first motor 221 and a semicircular block 222, the first motor 221 is fixedly installed at the top of the inlet box 21, the semicircular block 222 is fixedly connected to the output end of the first motor 221 and is fixedly installed inside the inlet box 21.

[0029] In this embodiment, the inlet pipeline 211 is connected to the carbon black after densification, so as to avoid excessive addition of carbon black at one time; after a part of the carbon black enters the inside of the inlet box 21, the first motor 221 is driven to rotate the semicircular block 222, since the semicircular block 222 is in the shape of a fan, the semicircular block 222 will block the inlet pipeline 211, so as to block excessive addition of carbon black; the carbon black in the inlet box 21 is discharged into the inside of the screening tank 1 through the discharge port 212 along with the rotation of the semicircular block 222; in the inside of the screening tank 1, a part of the magnetic impurities in the carbon black after densification are adsorbed, and the remaining carbon black normally passes through the high-precision magnetic screen 12.

[0030] Embodiment Two

[0031] As shown in Figure 1 , Figure 2 and Figure 4 , the inside of the screening tank 1 is provided with a separation assembly 3 for screening carbon black, and the side end of the screening tank 1 is provided with a brine assembly 4 for storing high-concentration brine.

[0032] Specific, separation assembly 3 includes separation tank 31, fixed shell 32, drive components 33, separation tank 31 is fixedly connected in the inside of screening tank 1, fixed shell 32 is fixedly connected in the side end of separation tank 31, drive components 33 are fixedly installed in the inside of fixed shell 32, salt water assembly 4 includes salt water tank 41, first water pipe 42, second water pipe 43, first water pipe 42 one end is fixedly connected in the side end of salt water tank 41, and the other end is fixedly connected in the inside of screening tank 1, second water pipe 43 one end is fixedly connected in the side end of salt water tank 41, and the other end is fixedly connected in the inside of screening tank 1.

[0033] Further, drive components 33 include second motor 331, threaded rod 332, moving block 333, blocking block 334, second motor 331 is fixedly installed in the side end of fixed shell 32, threaded rod 332 one end is fixedly connected in the output end of second motor 331, and the other end is fixedly installed in the inside of fixed shell 32, moving block 333 is screw-connected on the surface of threaded rod 332, blocking block 334 is fixedly connected in the side end of moving block 333, and is fixedly installed in the inside of separation tank 31.

[0034] In the embodiment, the concentration of high-concentration salt water is configured according to the required density of carbon black, and the high-concentration salt water solution is added to the inside of the screening tank 1 through the salt water tank 41, and the liquid surface is always in the separation tank 31. Since the descending speeds of carbon black with different densities in the high-concentration salt water solution are different, the carbon black after passing through the high-precision magnetic screen 12 will enter the high-concentration salt water in the inside of the screening tank 1 and start to sink. However, due to the difference in density, the carbon black with qualified density will normally descend, but the unqualified carbon black will slowly sink. After the carbon black enters the high-concentration salt water for a certain period of time, the second motor 331 is driven to rotate the threaded rod 332, so that the moving block 333 moves on the surface of the threaded rod 332, thereby making the blocking block 334 isolate the screening tank 1 and block the unqualified carbon black.

[0035] The working process of the utility model is as follows:

[0036] When the carbon black is discharged, the inlet pipe 211 is connected to the carbon black after densification to avoid excessive addition of carbon black at one time. After part of the carbon black enters the inside of the inlet tank 21, the first motor 221 is driven to rotate the semicircular block 222. Since the semicircular block 222 is in the form of a fan, the semicircular block 222 will block the inlet pipe 211, thereby preventing excessive addition of carbon black. The carbon black entering the inside of the inlet tank 21 is discharged from the discharge port 212 into the screening tank 1. In the screening tank 1, part of the magnetic impurities in the carbon black after densification are adsorbed, and the remaining carbon black normally passes through the high-precision magnetic screen 12. The concentration of the high-concentration brine is configured according to the required density of the carbon black. The high-concentration brine solution is added to the inside of the screening tank 1 through the brine tank 41, and the liquid surface is always separated from the separation tank 31. Since the descending speed of carbon black of different densities in the high-concentration brine solution is different, the carbon black after passing through the high-precision magnetic screen 12 will start to sink in the high-concentration brine in the inside of the screening tank 1. However, due to the difference in density, the carbon black of qualified density will normally descend, but the unqualified carbon black will slowly sink. After the carbon black enters the high-concentration brine for a certain period of time, the second motor 331 is driven to rotate the threaded rod 332, so that the moving block 333 moves on the surface of the threaded rod 332, thereby making the blocking block 334 isolate the screening tank 1 to block the unqualified carbon black. The qualified carbon black sinks to the isolation net 13 and is blocked by the isolation net 13. Then, the high-concentration brine in the inside of the screening tank 1 is pumped out through the first water pump 42, and the qualified carbon black is taken out through the material taking port 11. After the qualified carbon black is taken out, the blocking block 334 is retracted and then the unqualified carbon black is taken out.

Claims

1. A device for densifying a carbon black feedstock, comprising a screening tank (1), characterized in that, The top of the screening tank (1) is provided with an inlet assembly (2) for adding carbon black, the inside of the screening tank (1) is provided with a separation assembly (3) for screening carbon black, and the side end of the screening tank (1) is provided with a salt water assembly (4) for storing high-concentration salt water.

2. A carbon black densification downer apparatus as claimed in claim 1, wherein, The outer surface of the screening tank (1) is fixedly installed with a material taking opening (11), the inside of the screening tank (1) is fixedly installed with a high-precision magnetic screen (12), and the inside of the screening tank (1) is fixedly installed with an isolation net (13).

3. A carbon black densification downer apparatus as claimed in claim 2, wherein, The inlet assembly (2) comprises an inlet box (21) and a spacing part (22), the inlet box (21) is fixedly connected to the top of the screening tank (1), and the spacing part (22) is fixedly installed inside the inlet box (21).

4. A carbon black densification downer apparatus as claimed in claim 3, wherein, The top of the inlet box (21) is fixedly connected with an inlet pipeline (211), and the bottom of the inlet box (21) is provided with a discharge port (212).

5. A carbon black densification downer apparatus as claimed in claim 4, wherein, The spacing part (22) comprises a first motor (221) and a semicircular block (222), the first motor (221) is fixedly installed on the top of the inlet box (21), the semicircular block (222) is fixedly connected to the output end of the first motor (221) and fixedly installed inside the inlet box (21).

6. A carbon black densification downer apparatus as claimed in claim 5, wherein, The separation assembly (3) comprises a separation box (31), a fixed shell (32) and a driving part (33), the separation box (31) is fixedly connected inside the screening tank (1), the fixed shell (32) is fixedly connected to the side end of the separation box (31), and the driving part (33) is fixedly installed inside the fixed shell (32).

7. A carbon black densification downer apparatus as claimed in claim 6, wherein, The driving part (33) comprises a second motor (331), a threaded rod (332), a moving block (333) and a blocking block (334), the second motor (331) is fixedly installed at the side end of the fixed shell (32), one end of the threaded rod (332) is fixedly connected to the output end of the second motor (331), the other end is fixedly installed inside the fixed shell (32), the moving block (333) is screwedly connected to the surface of the threaded rod (332), and the blocking block (334) is fixedly connected to the side end of the moving block (333) and fixedly installed inside the separation box (31).

8. A carbon black densification downer apparatus as claimed in claim 7, wherein, The salt water assembly (4) comprises a salt water tank (41), a first water suction pipe (42) and a second water suction pipe (43), one end of the first water suction pipe (42) is fixedly connected to the side end of the salt water tank (41), and the other end is fixedly connected inside the screening tank (1), one end of the second water suction pipe (43) is fixedly connected to the side end of the salt water tank (41), and the other end is fixedly connected inside the screening tank (1).

Citation Information

Patent Citations

  • Carbon black reaction furnace

    CN211814226U