Liftable ultrasonic spraying and drying multifunctional all-in-one machine

Abstract

The utility model discloses a lifting type ultrasonic spraying and drying multifunctional all-in-one machine, and belongs to the technical field of cleaning equipment. The defects that in the prior art, due to the fact that spraying cleaning and ultrasonic cleaning are separated in a traditional cleaning machine, consumed time is long, energy consumption is large, and operation is tedious are overcome. The main body structure of the device comprises a supporting frame, a cabin body is arranged in the supporting frame, a lifting platform, a cleaning loading frame installed on the lifting platform, a cleaning tank arranged below the cleaning loading frame and a rotary spraying arm arranged above the cleaning loading frame are arranged in the cabin body, and the cleaning tank is connected with a circulating pump through a first pipeline; the circulating pump communicates with the cleaning loading frame through a fourth pipeline and further communicates with the rotary spraying arm through a third pipeline. The cleaning device is mainly used for the cleaning process in the pharmaceutical field.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of cleaning equipment, concretely speaking, especially relates to a liftable ultrasonic wave spray drying multifunctional all-in-one machine. BACKGROUND

[0002] At present, cleaning machines are widely used in medical treatment, pharmacy, food, chemical industry and other fields, especially in the field of pharmacy, with the implementation of the new version of GMP, the whole process of drug production is required to be more rigorous and standardized, which leads to the trend that automatic cleaning equipment gradually replaces manual cleaning. In recent years, the pharmaceutical appliance cleaning machine has been widely used in domestic pharmaceutical factories. The equipment can automatically clean and dry the articles. However, its principle is mainly spray cleaning, and it is difficult to remove the stains attached and dried on the surface of the articles. Such articles often need to be cleaned in an ultrasonic cleaning machine first, the stains are softened by ultrasonic oscillation, the adhesion is reduced, and then the articles are transferred to the appliance cleaning machine for secondary spray flushing, so as to achieve the cleaning quality. However, this process not only consumes a lot of time, energy and is complicated to operate, but also greatly increases the production cost of the pharmaceutical factory.

[0003] A kind of full-automatic precision hardware ultrasonic cleaning device is disclosed in Chinese utility model patent with authorization announcement No.CN 215314392 U, its ultrasonic cleaning machine and spray drying device are two separate devices, when cleaning articles, articles need to be placed in ultrasonic cleaning machine first for cleaning, then transferred to spray drying device for secondary spray flushing and drying, therefore, its existing deficiencies are: twice transfer during cleaning leads to complicated operation, not only consumes a lot of time, energy, but also increases the production cost of the pharmaceutical factory. UTILITY MODEL CONTENT

[0004] The utility model solves the technical problems of the prior art, and provides a liftable ultrasonic wave spray drying multifunctional all-in-one machine.

[0005] In order to achieve the above purpose, the utility model is adopted with the following technical scheme:

[0006] A liftable ultrasonic wave spray drying multifunctional all-in-one machine, comprising a support frame, a cabin is arranged inside the support frame, a lifting platform, a cleaning loading rack mounted on the lifting platform, a cleaning tank arranged below the cleaning loading rack and a rotary spray arm arranged above the cleaning loading rack are arranged inside the cabin, the cleaning tank is connected with a circulating pump through a pipeline one, the circulating pump is communicated with the cleaning loading rack through a pipeline four, and the circulating pump is also communicated with the rotary spray arm through a pipeline three.

[0007] Preferably, a circulating fan is further installed on the support frame, and the circulating fan is communicated with the cleaning loading rack through the pipeline II and the pipeline IV, and the circulating fan is further communicated with the rotating spray arm through the pipeline II and the pipeline III.

[0008] Preferably, a transducer is arranged at the bottom of the cleaning tank, and the transducer is connected with a generator, and the generator is installed on the support frame.

[0009] Preferably, a cylinder is further installed on the support frame, and a piston rod of the cylinder is connected with the top of the lifting platform.

[0010] Preferably, a limiting pulley for limiting and guiding the lifting platform is arranged between the lifting platform and the support frame.

[0011] Preferably, the lower end of the support frame is installed on the base.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] 1、The utility model integrates ultrasonic cleaning technology, and through the cooperation of the transducer and the generator in the cleaning tank, strong ultrasonic vibration can be generated, and the stains on the surface of the object can be effectively removed, and meanwhile, through the rotating spray arm, the cleaning liquid can be uniformly covered to each corner of the to-be-cleaned object, and the cleaning efficiency and quality are improved.

[0014] 2、Through the joint work of the circulating pump and the circulating fan, the recycling of the cleaning liquid and the air is realized, and the consumption of water resources and energy is reduced.

[0015] 3、The lifting platform driven by the cylinder can adjust the height of the cleaning loading rack according to the needs, and the loading and unloading process of the material is facilitated, the labor intensity is reduced, and the work efficiency is improved.

[0016] 4、The stability and accuracy of the lifting platform during the up-and-down movement are ensured through the limiting pulley, and the safety hidden danger caused by the shaking is avoided, and the whole equipment is installed on the stable base, and the stability of the overall structure is further enhanced.

[0017] 5、The utility model not only has efficient cleaning function, but also can realize spraying, drying and other process treatments, meets the needs of different industries and application scenes, and greatly improves the application range and market competitiveness of the equipment.

[0018] In conclusion, the utility model discloses the ultrasonic cleaning and spray cleaning integration in one, and increase drying function again, all -round no dead angle cleaning and drying to article, set up one article cleaning loading frame in cabin, when carrying out ultrasonic cleaning stage, cleaning loading frame will automatically drop to the lower part of liquid level, guarantee that article is all immersed in the water surface, to carry out ultrasonic cleaning stage, after ultrasonic cleaning ends, cleaning frame will automatically rise to the spray cleaning station, article will be completely exposed at this moment, and the inside and outside surface of article are washed by spray cleaning through cleaning frame spray system, finally, article is dried, therefore, the utility model discloses ultrasonic cleaning and spray cleaning combine two as one, greatly shorten the cleaning process, save energy resources, reduce personnel burden, save production cost, one-key start can complete two module cleaning system originally, convenient and fast. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the front view of the utility model;

[0020] Figure 2 It is the right view of the utility model;

[0021] Figure 3 It is the structure schematic view when cleaning loading frame rises in the utility model;

[0022] Figure 4 It is the structure schematic view when ultrasonic cleaning stage in the utility model;

[0023] Figure 5 It is the structure schematic view when spray cleaning stage in the utility model.

[0024] In the drawing: 1, cabin body;2, support frame;3, base;4, cleaning loading frame;5, lifting platform;6, air cylinder;7, limit pulley;8, transducer;9, generator;10, circulating pump;11, circulating fan;12, rotary spray arm;13, cleaning tank;14, pipeline one;15, pipeline two;16, pipeline three;17, pipeline four;18, flush pipe. DETAILED DESCRIPTION

[0025] The utility model will be further described below through specific embodiment and in conjunction with the drawings.

[0026] Example 1:

[0027] As Figures 1-5As shown, a liftable ultrasonic spray drying multifunctional all-in-one machine includes a support frame 2, a cabin 1 is arranged inside the support frame 2, a lifting platform 5, a cleaning loading rack 4 installed on the lifting platform 5, a cleaning tank 13 arranged below the cleaning loading rack 4 and a rotating spray arm 12 arranged above the cleaning loading rack 4 are arranged inside the cabin 1, the cleaning tank 13 is connected to the circulation pump 10 through a pipe 14, the circulation pump 10 is connected to the cleaning loading rack 4 through a pipe 4 17, and the circulation pump 10 is also connected to the rotating spray arm 12 through a pipe 3 16.

[0028] In this embodiment, the cleaning loading rack 4 is a stainless steel rack for loading items, which is used to install and place the items to be cleaned. The cleaning loading rack 4 is provided with several branched flushing pipes 18. Pipe 4 17 is a main pipe. Pipe 4 17 is connected to the several branched flushing pipes 18 respectively, and the water flowing down from the rotating spray arm 12 above will fall back into the cleaning tank 13. The circulating pump 10 set in the right area of ​​the cabin 1 and the circulating fan 11 set in the upper area are used to provide cleaning pressure in the spray cleaning stage and hot air power in the drying stage respectively. At the same time, the rotating spray arm 12 set at the top of the cabin 1 is used to spray clean the outer surface of the items in the mechanical spray cleaning stage. Since ultrasonic cleaning requires that the items are completely immersed in the water surface, while mechanical spray cleaning requires that the items are completely exposed so that the items can be spray cleaned. Therefore, the utility model lowers the cleaning loading rack 4 below the liquid level during the ultrasonic cleaning stage and raises the cleaning loading rack 4 above the liquid level during the mechanical spray cleaning stage, thereby realizing rapid switching between the two cleaning modes.

[0029] Example 2:

[0030] like Figure 5 As shown, a liftable ultrasonic spray drying multifunctional all-in-one machine is different from Example 1 in that a circulating fan 11 is also installed on the support frame 2, and the circulating fan 11 is connected to the cleaning loading rack 4 through pipe 2 15 and pipe 4 17. The circulating fan 11 is also connected to the rotating spray arm 12 through pipe 2 15 and pipe 3 16.

[0031] Furthermore, a transducer 8 is installed at the bottom of the cleaning tank 13. Transducer 8 is connected to a generator 9, which is mounted on the support frame 2. Generator 9 converts electrical energy into mechanical vibration energy through electromagnetic oscillators, which are then transmitted to transducer 8. Transducer 8 converts the mechanical vibration energy into ultrasonic vibration energy and transmits the ultrasonic energy to the liquid in the cleaning tank 13. Transducer 8 primarily consists of several oscillators, which are welded in a specific arrangement into a sealed stainless steel box. This box is then placed at the bottom of the cleaning tank 13.

[0032] like Figure 3As shown, the support frame 2 is further provided with a cylinder 6, the piston rod of the cylinder 6 is connected with the top of the lifting platform 5, and the lifting platform 5 and the support frame 2 are provided with a limiting pulley 7 for limiting and guiding the lifting platform 5. Two cylinders 6 are arranged on the two sides of the cabin body 1 and are fixed on the support frame 2, the piston rod at the top of the cylinder 6 is fixedly connected with the lifting platform 5, so as to drive the lifting platform 5 to ascend and descend, since the cleaning loading frame 4 is heavy when fully loaded, the speed of the cylinder 6 can be adjusted through the pressure regulating valve, and the minimum extension speed is 5mm / s; meanwhile, the limiting pulley 7 is arranged in the lifting process, and the purpose is to limit and guide the lifting platform 5, so that the lifting platform 5 can keep a vertical and stable state in the lifting process.

[0033] Further, the lower end of the support frame 2 is installed on the base 3, and the whole device is installed on the stable base 3, so that the stability of the whole structure is enhanced.

[0034] The working principle of the utility model is as follows:

[0035] For example Figures 3-5 As shown, the cleaning loading frame 4 can be positioned and switched between the ultrasonic cleaning stage and the mechanical spraying cleaning stage under the driving of the cylinder 6, so that the ultrasonic cleaning and the mechanical spraying cleaning functions are integrated in the same cabin body 1. The main process is that the operator places the articles on the cleaning loading frame 4 and pushes them into the cabin body 1, and then the starting program can be started. After starting, the piston rod of the cylinder 6 starts to retract, that is, the lifting platform 5 starts to fall to the ultrasonic cleaning stage position, and at the same time, the cleaning tank 13 in the cabin body 1 starts to fill water, and when the water volume reaches the specified volume, the generator 9 and the transducer 8 start to work, and the articles are cleaned by ultrasonic vibration. After this stage is finished, the cylinder 6 starts to push out, that is, the lifting platform 5 rises to the mechanical spraying stage position, and at the same time, the water in the cleaning tank 13 in the cabin body 1 is drained and then refilled, and when the water volume reaches the water volume required for the spraying cleaning stage, the process stops and automatically enters the spraying cleaning stage; at this time, the circulating fan 11 is in the closed state, the circulating pump 10 is started, and the water is pressurized through the pipeline one 14, the pipeline three 16 and the pipeline four 17, and then enters the several washing pipes 18 in the cleaning loading frame 4 and the top rotating spraying arm 12, so as to spray and clean the articles in all directions without dead angle. After this stage of cleaning is finished, the sewage in the cleaning tank 13 is emptied again, and the program enters the drying stage, at this time, the circulating fan 11 is started, and the circulating pump 10 is in the closed state, the air enters the several washing pipes 18 in the cleaning loading frame 4 and the top rotating spraying arm 12 through the pipeline two 15, the pipeline three 16 and the pipeline four 17, and blows and dries the articles. The whole ultrasonic cleaning, mechanical spraying cleaning and drying are automatically operated, and after the program is finished, the operator is reminded to unload the articles.

Claims

1. A liftable ultrasonic spray drying multifunctional all-in-one machine, comprising a support frame (2), a cabin body (1) is arranged inside the support frame (2), characterized in that: The cabin body (1) is internally provided with a lifting platform (5), a cleaning loading frame (4) mounted on the lifting platform (5), a cleaning tank (13) arranged below the cleaning loading frame (4) and a rotating spray arm (12) arranged above the cleaning loading frame (4), the cleaning tank (13) is connected with a circulating pump (10) through a pipeline I (14), the circulating pump (10) is communicated with the cleaning loading frame (4) through a pipeline IV (17), and the circulating pump (10) is also communicated with the rotating spray arm (12) through a pipeline III (16).

2. The liftable ultrasonic spray drying multifunctional all-in-one machine according to claim 1, characterized in that: The support frame (2) is also provided with a circulating fan (11), the circulating fan (11) is communicated with the cleaning loading frame (4) through a pipeline II (15) and the pipeline IV (17), and the circulating fan (11) is also communicated with the rotating spray arm (12) through the pipeline II (15) and the pipeline III (16).

3. The liftable ultrasonic spray drying multifunctional all-in-one machine according to claim 2, characterized in that: The cleaning tank (13) is provided with a transducer (8) at the bottom, and the transducer (8) is connected with a generator (9).

4. The liftable ultrasonic spray drying multifunctional all-in-one machine according to any one of claims 1-3, characterized in that: The support frame (2) is also provided with a cylinder (6), and a piston rod of the cylinder (6) is connected with the top of the lifting platform (5).

5. The liftable ultrasonic spray drying multifunctional all-in-one machine according to claim 4, characterized in that: The lifting platform (5) and the support frame (2) are provided with a limiting pulley (7) for limiting and guiding the lifting platform (5).

6. The liftable ultrasonic spray drying multifunctional integral machine according to any one of claims 1-3, characterized in that: The lower end of the support frame (2) is mounted on the base (3).

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