Ultrasonic wave air knife comprehensive dust removal device
By combining the rotating air knife and ultrasonic device, the problem of low efficiency of traditional dust removal methods in handling micron-level dust is solved, efficient cleaning of the surface of high-speed moving materials is achieved, and the stability and automation of dust removal operations are improved.
Patent Information
- Application Number
- CN202422829562.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-20
AI Technical Summary
Traditional dust removal methods are inefficient when dealing with micron-sized or smaller dust, and single ultrasonic dust removal is limited in its effectiveness when dealing with dust attached to the surface of high-speed moving materials.
Combining a rotating air knife and an ultrasonic device, the rotating air knife provides airflow and the ultrasonic vibrator generates high-frequency vibration to destroy the adhesion between dust and the material surface, and the rotating roller and conveyor belt are used to realize automatic material transportation.
It improves the dust removal efficiency and flexibility, enhances the stability and automation of dust removal operations, and ensures efficient cleaning of the surface of high-speed moving materials.
Smart Images

Figure CN223454741U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to dust removal device technical field, especially in a kind of ultrasonic wave air knife comprehensive dust removal device. BACKGROUND
[0002] In industrial production and manufacturing process, the treatment of dust and fine particulate matter is an important link. Traditional dust removal methods, such as vacuum cleaner, air knife, etc., often have low efficiency, cannot be completely removed, etc. when dealing with micron or smaller dust.
[0003] Single ultrasonic dust removal technology still has some deficiencies in some specific situations. For example, when dealing with dust attached to the surface of high-speed moving materials, ultrasonic waves can destroy the air viscous layer, but if there is not enough airflow to carry away the dust, the dust removal effect will still be limited. Therefore, a comprehensive dust removal device combining ultrasonic dust removal and air knife blowing technology is needed to achieve efficient and thorough cleaning of the surface of high-speed moving materials. SUMMARY
[0004] The utility model aims at providing a kind of ultrasonic wave air knife comprehensive dust removal device, improve dust removal efficiency and flexibility, improve the stability and reliability of dust removal operation, improve the degree of automation and convenience of dust removal operation.
[0005] In order to achieve the above purpose, a kind of ultrasonic wave air knife comprehensive dust removal device is provided, including support, the support is fixedly connected with partition plate in, the support is movably connected with rotary air knife, the support is equipped with symmetrical rotary shaft slot on one side, the support is movably connected with ultrasonic shell, the support is fixedly connected with second motor on one side.
[0006] According to the ultrasonic wave air knife comprehensive dust removal device, the side of the rotary air knife is fixedly connected with the interface, the interface is movably connected in the rotary shaft slot, the interface is provided with the clamping module, the clamping module is provided with the outer pipeline.
[0007] According to the ultrasonic wave air knife comprehensive dust removal device, the other side of the rotary air knife is fixedly connected with the shaft handle, the shaft handle is movably connected in the rotary shaft slot, the lower end of the shaft handle is provided with the upper shaft slot, the lower end of the rotary shaft slot is provided with the lower shaft slot.
[0008] According to the ultrasonic wave air knife comprehensive dust removal device, the upper shaft slot, the lower shaft slot are movably connected with the symmetrical clamping block, the clamping block is movably connected with a plurality of pressure springs.
[0009] According to the ultrasonic wind knife comprehensive dust removal device, the U-shaped grooves are symmetrically arranged in the support, the U-shaped shafts are symmetrically fixedly connected to the side surfaces of the ultrasonic shell, and the U-shaped shafts are movably connected in the U-shaped grooves.
[0010] According to the ultrasonic wind knife comprehensive dust removal device, the multiple transducers are fixedly connected in the ultrasonic shell, the ultrasonic transducers are fixedly connected to the lower ends of the transducers, the first motor is fixedly connected to one side of the ultrasonic shell, the multiple data line bundles are fixedly connected to one side of the first motor, and the other ends of the data line bundles are fixedly connected to the transducers.
[0011] According to the ultrasonic wind knife comprehensive dust removal device, the symmetric rotating rollers are movably connected in the support, the movable transport belts are sleeved on the rotating rollers, and the rotating rollers are movably connected to the second motor.
[0012] Beneficial effects:
[0013] 1. The flexible adjustment of the wind knife angle is realized through the movable connection mode of the rotating wind knife and the support, the blowing direction of the wind knife is accurately adjusted according to actual dust removal requirements, the dust removal efficiency and flexibility are improved, the connection of the external pipeline and the wind knife is more stable through the clamping module design on the interface, and the problems of poor dust removal effect or equipment damage caused by pipeline falling off in the dust removal process are avoided. The locking function of the rotating angle of the wind knife is realized through the cooperation of the clamping blocks in the upper rotating shaft grooves and the lower rotating shaft grooves and the pressure springs, the wind knife can be stably maintained at the position after the angle is adjusted, and the stability and reliability of the dust removal operation are further improved.
[0014] 2. The multiple transducers and ultrasonic transducers fixed in the ultrasonic shell efficiently convert electric energy into ultrasonic mechanical vibration, the first motor is arranged, the connection of the data line bundle and the transducer is realized, the accurate control of the ultrasonic vibration frequency and amplitude is realized, the dust removal operation is more intelligent and controllable, the rotating rollers and the transport belts movably connected in the support are driven by the second motor, the object to be dusted can conveniently enter and exit the dust removal area, and the automation degree and convenience of the dust removal operation are further improved.
[0015] Additional aspects and advantages of the present application will be given in part in the following description, some will become apparent from the following description, or will be understood by those skilled in the art from the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0016] The present application will be further described below in combination with the drawings and examples.
[0017] Figure 1 A perspective view of an ultrasonic wind knife comprehensive dust removal device according to the present application is shown in the drawings.
[0018] Figure 2 It is a sectional view of the ultrasonic wind knife comprehensive dust removal device;
[0019] Figure 3 It is a sectional view of the ultrasonic wind knife comprehensive dust removal device;
[0020] Figure 4 It is a sectional view of the ultrasonic wind knife comprehensive dust removal device;
[0021] Figure 5 It is a sectional view of the ultrasonic wind knife comprehensive dust removal device; Figure 4 It is a sectional view of the ultrasonic wind knife comprehensive dust removal device;
[0022] Legend:
[0023] 1, support; 2, rotating air knife; 3, ultrasonic shell; 4, first motor; 5, second motor; 6, rotating roller; 7, transport belt; 8, interface; 9, external pipeline; 10, rotating shaft handle; 11, upper rotating shaft groove; 12, lower rotating shaft groove; 13, data line bundle; 14, transducer; 15, ultrasonic vibrator; 16, partition; 17, U-shaped groove; 18, U-shaped shaft; 19, rotating shaft groove; 20, clamping module; 21, clamping block; 22, pressure spring. DETAILED DESCRIPTION
[0024] This part will describe the specific embodiments of the utility model in detail, the preferred embodiments of the utility model are shown in the drawings, the role of the drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.
[0025] With reference to Figures 1-5 , the utility model discloses an ultrasonic wind knife comprehensive dust removal device, which comprises a support 1, the support 1 is fixedly connected with a partition 16 in it, different working areas are separated, space layout is optimized, the support 1 is movably connected with a rotating air knife 2, the support 1 is provided with symmetrical rotating shaft grooves 19 on one side, the support 1 is movably connected with an ultrasonic shell 3 in it, and the support 1 is fixedly connected with a second motor 5 on one side.
[0026] One side of the rotating air knife 2 is fixedly connected with an interface 8, the interface 8 is movably connected in the rotating shaft groove 19, the interface 8 is provided with a clamping module 20, the external pipeline 9 is sleeved on the clamping module 20, and the stable supply of airflow is ensured.
[0027] The other side of the rotary air knife 2 is fixedly connected with a rotating shaft handle 10, the rotating shaft handle 10 is movably connected in a rotating shaft slot 19, the lower end of the rotating shaft handle 10 is provided with an upper rotating shaft slot 11, and the lower end of the rotating shaft slot 19 is provided with a lower rotating shaft slot 12.
[0028] The upper rotating shaft slot 11 and the lower rotating shaft slot 12 movably connect with symmetrical clamping blocks 21, the clamping blocks 21 movably connect with a plurality of pressure springs 22, so that the rotary air knife 2 is stably locked and smoothly adjusted at different angles.
[0029] The bracket 1 is provided with symmetrical U-shaped slots 17, the side of the ultrasonic shell 3 is fixedly connected with symmetrical U-shaped shafts 18, and the U-shaped shafts 18 are movably connected in the U-shaped slots 17.
[0030] The ultrasonic shell 3 is fixedly connected with a plurality of transducers 14, the lower end of the transducer 14 is fixedly connected with an ultrasonic vibrator 15, one side of the ultrasonic shell 3 is fixedly connected with the first motor 4, one side of the first motor 4 is fixedly connected with a plurality of data line bundles 13, the other end of the data line bundle 13 is fixedly connected to the transducer 14, and the adhesion between dust and the material surface is effectively destroyed.
[0031] The bracket 1 movably connects with symmetrical rotating rollers 6, the rotating rollers 6 are sleeved with movably connected conveying belts 7, the rotating rollers 6 are movably connected to the second motor 5, the continuous operation of the conveying belts 7 is realized, and it is ensured that the materials to be dedusted can smoothly and continuously pass through the dedusting area.
[0032] Working principle:
[0033] After the device is started, the first motor 4 starts to work, and supplies power to the multiple transducers 14 in the ultrasonic shell 3 through the data line bundle 13. After the transducers 14 receive the power, they convert the power into mechanical vibration energy to drive the ultrasonic vibrator 15 at the lower end to generate high-frequency vibration. These high-frequency vibrations form an ultrasonic wave field around the ultrasonic shell 3, and the energy of the ultrasonic waves can penetrate the air and directly act on the dust particles on the surface of the material, destroy the adhesion of the dust particles to the material surface, and separate the dust particles from the material surface. The external pipeline 9 is connected to the rotating air knife 2 through the interface 8 to provide stable airflow for the rotating air knife 2. Under the action of the airflow, the rotating air knife 2 generates a high-speed and concentrated airflow beam, which can further blow the separated dust particles to ensure that they are completely removed from the dust removal area. The rotating air knife 2 is movably connected to the rotating shaft slot 19 through the rotating shaft handle 10, so that its angle can be easily adjusted to adapt to materials of different shapes and sizes, and the uniformity of the dust removal effect is ensured. The angle adjustment of the rotating air knife 2 is realized through the clamping block 21 and the pressure spring 22 in the upper rotating shaft slot 11 and the lower rotating shaft slot 12. When the angle needs to be adjusted, the clamping block 21 is automatically reset under the action of the pressure spring 22 to allow the rotating air knife 2 to rotate smoothly, and when it is adjusted to the appropriate position, the clamping block 21 is clamped into the corresponding slot position again to realize stable locking. The second motor 5 drives the rotating roller 6 to rotate, and in turn drives the transport belt 7 to continuously rotate. After the dust removal material is placed on the transport belt 7, it moves stably and continuously through the dust removal area along with the movement of the belt, ensuring the continuity and efficiency of the entire dust removal process.
[0034] The above describes the embodiments of the utility model in detail in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range of ordinary skilled in the art without departing from the purpose of the utility model.
Claims
1. An ultrasonic wind blade integrated dust removal device, comprising a support (1), characterized in that: The support (1) is fixedly connected with a partition (16), the support (1) is movably connected with a rotary air knife (2), one side of the support (1) is provided with symmetrical rotary shaft grooves (19), the support (1) is movably connected with an ultrasonic shell (3), one side of the support (1) is fixedly connected with a second motor (5).
2. The ultrasonic air knife integrated dust removal device according to claim 1, characterized in that, One side of the rotary air knife (2) is fixedly connected with an interface (8), the interface (8) is movably connected in the rotary shaft groove (19), the interface (8) is provided with a clamping module (20), the clamping module (20) is sleeved with an external pipeline (9).
3. The ultrasonic air knife integrated dust removal device according to claim 1, characterized in that, The other side of the rotary air knife (2) is fixedly connected with a rotating shaft handle (10), the rotating shaft handle (10) is movably connected in the rotary shaft groove (19), the lower end of the rotating shaft handle (10) is provided with an upper rotating shaft groove (11), the lower end of the rotary shaft groove (19) is provided with a lower rotating shaft groove (12).
4. The ultrasonic air knife integrated dust removal device according to claim 3, characterized in that, The upper rotating shaft groove (11) and the lower rotating shaft groove (12) are movably connected with symmetrical clamping blocks (21), the clamping blocks (21) are movably connected with a plurality of pressure springs (22).
5. The integrated dust removal device of the ultrasonic wind knife according to claim 1, characterized in that, The support (1) is provided with symmetrical U-shaped grooves (17), the side of the ultrasonic shell (3) is fixedly connected with symmetrical U-shaped shafts (18), the U-shaped shafts (18) are movably connected in the U-shaped grooves (17).
6. The ultrasonic air knife integrated dust removal device according to claim 1, characterized in that, The ultrasonic shell (3) is fixedly connected with a plurality of transducers (14), the lower end of the transducer (14) is fixedly connected with an ultrasonic vibrator (15), one side of the ultrasonic shell (3) is fixedly connected with a first motor (4), one side of the first motor (4) is fixedly connected with a plurality of data line bundles (13), the other end of the data line bundle (13) is fixedly connected to the transducer (14).
7. The ultrasonic wind knife integrated dust removal device according to claim 1, characterized in that, The support (1) is movably connected with symmetrical rotating rollers (6), the rotating rollers (6) are sleeved with movably connected transport belts (7), the rotating rollers (6) are movably connected to the second motor (5).