Integrated nail machining and wire drawing equipment
By designing a device that includes a wire drawing worktable, a heating chamber, wire drawing rollers, and a winding component, the problems of uneven winding and inconvenient winding drum replacement were solved, achieving high-quality metal wire winding and convenient roller replacement, thus improving the production efficiency of integrated nails.
Patent Information
- Application Number
- CN202422612829.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-10-29
AI Technical Summary
Existing wire drawing equipment has problems in the production of one-piece nails, such as uneven winding, poor winding quality and inconvenient replacement of the winding drum, resulting in low work efficiency.
A device was designed that includes a wire drawing worktable, a heating chamber, multiple wire drawing rollers, a wire laying mechanism, and a winding component. The winding drum is rotated by a rotating shaft driven by a motor. The winding rollers are automatically disassembled by an electric push rod. The screw is rotated by a synchronizing component to achieve uniform winding of the metal wire. The winding stability is ensured by the combination of limiting posts and anti-drop components.
It improves winding quality, simplifies the replacement process of winding rollers, and enhances work efficiency and production convenience.
Smart Images
Figure CN223454835U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of integrated nail production technology, especially to a kind of integrated nail processing wire drawing equipment. BACKGROUND
[0002] The production process of integrated nail usually needs to go through wire drawing process.Wire drawing is the process of drawing metal material through a die to form an elongated material of desired diameter, which can improve the strength and hardness of the material, and also improve the surface quality.For the production of integrated nail, wire drawing can ensure that the diameter and quality of raw materials meet the production requirements, thereby ensuring the performance and use effect of the final product.Therefore, wire drawing is one of the important links in the production of integrated nail.
[0003] In the prior art, the wire winding is not neat enough, and the winding quality is low, and after winding, it is not convenient to disassemble and replace the winding drum, which leads to low work efficiency, time-consuming and laborious, and is not conducive to the production of integrated nail, so it is necessary to provide an integrated nail processing wire drawing equipment to solve the above problems. SUMMARY
[0004] The utility model aims at providing an integrated nail processing wire drawing equipment, which has high winding quality and convenient winding roller replacement effect.
[0005] The above technical purpose of the utility model is realized by the following technical scheme: an integrated nail processing wire drawing equipment, comprising a wire drawing workbench, a heating bin, a plurality of wire drawing rollers, a wire arranging mechanism and a winding component are arranged on the upper end face of the wire drawing workbench, the winding component comprises two fixed plates, two rotating shafts, a motor and an electric push rod, the two fixed plates are symmetrically installed on the upper end of the wire drawing workbench, the motor and the electric push rod are fixed on the two fixed plates, the two rotating shafts are respectively installed on the output ends of the motor and the electric push rod, and a winding drum is detachably installed between the two rotating shafts, and the wire drawing workbench is provided with an anti-falling component below the winding drum.
[0006] By adopting the above technical scheme, the driving motor makes the rotating shaft drive the winding drum to rotate and wind the drawn metal wire, and after winding, the driving electric push rod makes the distance between the two rotating shafts far apart, so that the winding roller is automatically disassembled, thereby making the replacement of the winding roller more convenient.
[0007] The utility model further provides that the two rotating shafts are respectively fixedly connected with the motor and rotatably connected with the electric push rod.
[0008] By adopting the above technical scheme, when the motor rotates, the rotating shaft rotates, and the rotation of the other rotating shaft does not affect the electric push rod.
[0009] The further setting of the utility model discloses: the both ends of winding drum are all provided with the mounting groove, the outer wall of rotating shaft is installed with the limiting post who is adapted with the mounting groove.
[0010] Through adopting above-mentioned technical scheme, the limiting post is clamped into the mounting groove of winding drum, makes winding roll installation stable, can drive its rotation stably simultaneously.
[0011] The further setting of the utility model discloses: the arc plate is located in the winding drum directly below, the both ends of arc plate bottom are installed with the moving rod who is slidably connected with the wire drawing workbench, the outside of moving rod is equipped with spring.
[0012] Through adopting above-mentioned technical scheme, when winding drum falls to arc plate, moving rod moves down and extrudes spring, through the compression buffer of spring, avoid winding drum falling damage.
[0013] The further setting of the utility model discloses: the upper end surface of wire drawing workbench is provided with the recess for arc plate depression, the bottom between two moving rods is installed with connecting plate.
[0014] Through adopting above-mentioned technical scheme, make arc plate have certain lifting space, the setting of connecting plate avoids arc plate and wire drawing workbench to separate.
[0015] The further setting of the utility model discloses: the wire arranging mechanism includes two fixed blocks installed on the top of wire drawing workbench, a lead screw and a fixed rod are installed between the two fixed blocks, a displacement block is slidably connected with the fixed rod by external threads of the lead screw, a wire arranging drum is arranged on the displacement block, and a synchronization member is arranged between the rotating shaft and the lead screw on one side.
[0016] Through adopting above-mentioned technical scheme, when rotating shaft rotates and winds, the lead screw is rotated by the synchronization member, and under the guidance of fixed rod, the displacement block and wire arranging drum slide forward and backward, so that the metal wire is evenly wound on the winding drum, improving the winding quality.
[0017] The further setting of the utility model discloses: the synchronization member includes a synchronization wheel installed on the same end of the lead screw and the rotating shaft, and a synchronization belt is installed between the two synchronization wheels.
[0018] Through adopting above-mentioned technical scheme, the rotating shaft rotates to drive the synchronization wheel to rotate, and the lead screw is rotated by the synchronization belt, realizing the reciprocating sliding of the wire arranging drum.
[0019] The further setting of the utility model discloses: the opening for fixing the fixed rod is arranged on the wire drawing workbench, and the wire arranging drum is located on the side of the plurality of wire drawing rollers.
[0020] Through the above technical scheme, the wire can be better discharged from the wire arranging cylinder after being drawn, and winding is facilitated.
[0021] The utility model discloses further provide that: each wire drawing roller is provided with a plurality of wire drawing grooves of different sizes, and the steel wire passes through the corresponding wire drawing groove and is wound on the winding drum.
[0022] Through the above technical scheme, the wire can be better discharged from the wire arranging cylinder after being drawn, and winding is facilitated.
[0023] The utility model discloses further provide that: the heating bin is provided with the in -out line mouth at both ends, and the inner wall circumference is provided with a heater.
[0024] Through the above technical scheme, the wire can be better discharged from the wire arranging cylinder after being drawn, and winding is facilitated.
[0025] The utility model discloses beneficial effect is:
[0026] 1, the utility model discloses, through the drive motor, make the rotation axis drive winding drum rotation, to the metal wire after wire drawing is wound, after winding, drive electric push rod, make the distance between two rotation axes draw apart, make winding roller automatic dismantling can safely fall on the arc plate, thereby make the replacement of winding roller more convenient.
[0027] 2, the utility model discloses, when rotating and winding, through the synchronous member drive screw rotation, under the guidance of fixed link, push displacement block and wire arranging cylinder slide back and forth, thereby even winding metal wire on winding drum, improve its winding quality, better satisfy the production and processing demand. DRAWINGS
[0028] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the following will be needed to use the drawing in the embodiment description briefly introduced, obviously, the following description in the drawing is only some embodiments of the utility model, for those skilled in the art, under the premise of not paying creative labor, can also obtain other drawings according to these drawings.
[0029] Figure 1 It is the overall structure diagram of the integral nail processing wire drawing equipment of the utility model.
[0030] Figure 2 It is the structure diagram of winding component in the utility model Figure 1 .
[0031] Figure 3 It is the structure diagram of wire arranging mechanism in the utility model Figure 1 .
[0032] Figure 4 The utility model discloses Figure 1 The internal structure diagram of heating bin.
[0033] In the drawing, 1, wire drawing workbench, 2, heating bin, 21, heater, 3, wire drawing roller, 4, wire arranging mechanism, 41, fixed block, 42, screw rod, 43, fixed rod, 44, displacement block, 45, wire arranging cylinder, 46, synchronous wheel, 47, synchronous belt, 5, winding component, 51, fixed plate, 52, rotating shaft, 53, motor, 54, electric push rod, 55, winding cylinder, 56, limiting column, 57, arc plate, 58, moving rod, 59, spring, 510, connecting plate. DETAILED DESCRIPTION
[0034] The technical scheme of the utility model will be described below in connection with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0035] As Figures 1 to 4 The utility model discloses a integral nail processing wire drawing equipment, including wire drawing workbench 1, the upper end surface of wire drawing workbench 1 is provided with heating bin 2, a plurality of wire drawing rollers 3, wire arranging mechanism 4 and winding component 5, winding component 5 includes two fixed plates 51, two rotating shafts 52, motor 53 and electric push rod 54, two fixed plates 51 are symmetrically installed on the upper end of wire drawing workbench 1, motor 53 and electric push rod 54 are fixed on two fixed plates 51 respectively, two rotating shafts 52 are installed on the output end of motor 53 and electric push rod 54 respectively, and winding cylinder 55 is detachably installed between two rotating shafts 52, and wire drawing workbench 1 is provided with anti-falling component below winding cylinder 55.
[0036] Further, two rotating shafts 52 are fixedly connected with motor 53 and rotatably connected with electric push rod 54.
[0037] Further, both ends of winding cylinder 55 are provided with mounting grooves, and the outer wall of rotating shaft 52 is provided with limiting column 56 matched with the mounting groove.
[0038] Further, the anti-falling component includes arc plate 57 directly below winding cylinder 55, and the both ends of the bottom of arc plate 57 are symmetrically provided with moving rod 58 slidably connected with wire drawing workbench 1, and spring 59 is sleeved outside moving rod 58.
[0039] Further, the upper end face of the drawing bench 1 is provided with a groove for the downward pressing of the arc-shaped plate 57, and the bottom between the two moving rods 58 is provided with a connecting plate 510.
[0040] Further, the wire arranging mechanism 4 comprises two fixed blocks 41 installed on the top of the drawing bench 1, a lead screw 42 and a fixed rod 43 installed between the two fixed blocks 41, a displacement block 44 in sliding connection with the fixed rod 43 in a threaded manner on the outer portion of the lead screw 42, a wire arranging drum 45 arranged on the displacement block 44, and a synchronous member arranged between the lead screw 42 and the rotating shaft 52 on one side.
[0041] Further, the synchronous member comprises synchronous wheels 46 installed on the same end of the lead screw 42 and the rotating shaft 52, and a synchronous belt 47 installed between the two synchronous wheels 46.
[0042] Further, the drawing bench 1 is provided with an opening for fixing the fixed rod 43, and the wire arranging drum 45 is arranged on the side of the plurality of drawing rollers 3.
[0043] Further, each of the drawing rollers 3 is provided with a plurality of drawing grooves of different sizes, and the steel wire passes through the corresponding drawing groove and is wound on the winding drum 55.
[0044] Further, the heating bin 2 is provided with an in-out wire port at both ends, and the inner wall is circumferentially provided with a heater 21.
[0045] The working principle of the utility model is that the metal wire to be drawn is preheated by passing through the heating bin 2, then drawn by the drawing roller 3, after drawing, the driving motor 53 is driven to rotate the rotating shaft 52 and the winding drum 55, and the metal wire after drawing is wound, while the rotating shaft 52 rotates to wind, the lead screw 42 is driven to rotate by the synchronous member, under the guidance of the fixed rod 43, the displacement block 44 and the wire arranging drum 45 are pushed to slide forward and backward, so that the metal wire is uniformly wound on the winding drum 55.
Claims
1. An integrated nail machining wire drawing apparatus comprising a wire drawing worktable (1), characterized in that: The upper end face of the drawing bench (1) is provided with a heating bin (2), a plurality of drawing rollers (3), a wire arranging mechanism (4) and a winding component (5), the winding component (5) comprises two fixed plates (51), two rotating shafts (52), a motor (53) and an electric push rod (54), the two fixed plates (51) are symmetrically installed on the upper end of the drawing bench (1), the motor (53) and the electric push rod (54) are fixed on the two fixed plates (51) respectively, the two rotating shafts (52) are installed on the output ends of the motor (53) and the electric push rod (54) respectively, and the winding drum (55) is detachably installed between the two rotating shafts (52); the drawing bench (1) is provided with an anti-falling component below the winding drum (55).
2. The integrated nail machining and drawing apparatus according to claim 1, wherein: The two rotating shafts (52) are fixedly connected with the motor (53) and rotatably connected with the electric push rod (54).
3. The integrated nail machining and drawing apparatus of claim 2, wherein: The two ends of the winding drum (55) are provided with mounting grooves, and the outer wall of the rotating shaft (52) is provided with a limiting column (56) matched with the mounting groove.
4. The integrated nail machining and drawing apparatus of claim 1, wherein: The anti-falling component comprises an arc-shaped plate (57) located directly below the winding drum (55), and the two ends of the bottom of the arc-shaped plate (57) are symmetrically provided with movable rods (58) slidably connected with the drawing bench (1), and the outer side of the movable rod (58) is sleeved with a spring (59).
5. The integrated nail machining and drawing apparatus of claim 4, wherein: The upper end face of the drawing bench (1) is provided with a groove for pressing down the arc-shaped plate (57), and a connecting plate (510) is installed at the bottom between the two movable rods (58).
6. The integrated nail machining and drawing apparatus of claim 1, wherein: The wire arranging mechanism (4) comprises two fixed blocks (41) installed on the top of the drawing bench (1), a lead screw (42) and a fixed rod (43) installed between the two fixed blocks (41), an external thread of the lead screw (42) is provided with a displacement block (44) slidably connected with the fixed rod (43), the displacement block (44) is provided with a wire arranging drum (45), and a synchronization part is arranged between the rotating shaft (52) and the lead screw (42) on one side.
7. The integrated nail machining and drawing apparatus of claim 6, wherein: The synchronization part comprises a synchronization wheel (46) installed on the same end of the lead screw (42) and the rotating shaft (52), and a synchronization belt (47) is installed between the two synchronization wheels (46).
8. The integrated nail machining and drawing apparatus of claim 7, wherein: The drawing bench (1) is provided with an opening for fixing the fixed rod (43), and the wire arranging drum (45) is located on the side of the plurality of drawing rollers (3).
9. The integrated nail machining and drawing apparatus of claim 8, wherein: Each of the drawing rollers (3) is provided with a plurality of drawing grooves of different sizes, and the steel wire passes through the corresponding drawing groove and is wound on the winding drum (55).
10. The integrated nail machining and drawing apparatus of claim 1, wherein: The heating bin (2) is provided with an inlet and outlet wire port at both ends, and a heater (21) is arranged on the inner wall circumference.