Cross-flow fan blade welding device
By incorporating anti-slip strips and rotating wheels, the rotary welding of cross-flow fan blades was achieved, solving the problems of welding uniformity and efficiency. At the same time, it filters fumes, improving the adaptability and safety of the welding device.
Patent Information
- Application Number
- CN202422253071.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-09-14
AI Technical Summary
Existing crossflow fan blade welding devices are unable to perform rotary welding, resulting in reduced welding uniformity, inability to adapt to complex welding positions, and reduced welding efficiency.
A structure including an anti-slip belt and a rotating wheel was designed. The rotating wheel is driven by a motor to rotate the anti-slip belt. The friction is adjusted by a telescopic rod and a spring to realize the rotational welding of the cross-flow fan blades. At the same time, a filter box structure is used to filter welding fumes and reduce the emission of harmful substances.
It improves the uniformity and efficiency of welding, adapts to complex welding positions, and reduces the harm of welding fumes to operators.
Smart Images

Figure CN223455317U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to welding technical field especially, it is a kind of cross-flow fan blade welding device. BACKGROUND
[0002] Cross-flow fan blade is a kind of special-shaped fan blade, usually used in air conditioner, air purifier, fan and other equipment, cross-flow fan blade is long cylindrical, and is formed by a plurality of blades along a central axis arrangement. Blade is usually thin and arc-shaped, and they are connected to form a continuous airflow passage. The shape of cross-flow fan blade is usually more complex, and there may be some parts that are difficult to directly weld. By rotating the fan blade, the welding position can be adjusted, so that the welding head can better access these parts, thereby achieving comprehensive welding. The existing cross-flow fan blade welding device can basically meet the welding requirements, but cannot perform rotary welding, resulting in a decrease in welding uniformity, cannot adapt to complex welding positions and reduces welding efficiency.
[0003] After retrieval, Chinese patent document (grant announcement number CN221497172U) discloses a kind of cross-flow fan blade welding device, it is related to air conditioner accessory technical field, including welding machine main body, the lower end of welding machine main body is fixedly installed with support leg, the front of welding machine main body is fixedly installed with control panel, the inside of welding machine main body is equipped with processing groove, and the inner wall of processing groove is fixedly installed with hydraulic telescopic device, the output end of hydraulic telescopic device is fixedly installed with arc-shaped limit plate. The utility model can limit and fix the cross-flow fan blade of air conditioner by the setting of hydraulic telescopic device, arc-shaped limit plate, support and arc-shaped plate, avoid the phenomenon of shaking in the process of welding, cause the inaccuracy of cross-flow fan blade welding, reduce the efficiency of welding, the device can basically meet the welding requirements, but cannot perform rotary welding, resulting in a decrease in welding uniformity, cannot adapt to complex welding positions and reduces welding efficiency. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of cross-flow fan blade welding device to solve the problems in the background art.
[0005] In order to achieve the above object, the utility model provides the following technical scheme: a cross flow fan blade welding device, including the welding support frame and welding support board for supporting the welding work, welding support board top is equipped with a plurality of fixed plate three, a plurality of fixed plate three one side is equipped with motor no.
[0006] Preferably, the top of the welding support frame is connected with a fixed plate one, the side surface of the fixed plate one is installed with a motor one, the output shaft of the motor one is connected with a lead screw, and the outer periphery of the lead screw is connected with a filter box.
[0007] Preferably, the inside of the filter box is provided with a filter plate, an air inlet pipe two and a filter tank, the bottom of the air inlet pipe two is connected with an air pipe, and the outer periphery of the air pipe is provided with a plurality of air outlet holes for aeration.
[0008] Preferably, the bottom of the filter box is provided with a liquid outlet pipe, the top of the filter box is connected with an air inlet pipe one, and the side surface of the filter box is installed with a fan.
[0009] Preferably, the end of the air inlet pipe one away from the filter box is connected with an air inlet, the side surface of the filter box is installed with a motor one, and the output shaft of the motor one is connected with a lead screw.
[0010] Preferably, the outer periphery of the lead screw is connected with a fixed plate two, the side surface of the fixed plate two is connected with a welding box, and the bottom of the welding box is installed with a welding head.
[0011] Preferably, the top of the welding support plate is installed with a base, the top of the base is installed with a connecting column, and the end of the connecting column away from the base is connected with a roller shaft.
[0012] Compared with the prior art, the utility model has the technical effect and advantages that:
[0013] The through-flow fan blade welding device, thanks to the structure of the anti-skid belt and the rotating wheel, places the to-be-welded through-flow fan blade on the roller shaft, places the welding head on the fixed plate three close to the to-be-welded through-flow fan blade, starts the motor two, the output shaft of the motor two drives the rotating wheel to rotate, the rotating wheel drives the anti-skid belt to rotate, the anti-skid belt drives the to-be-welded through-flow fan blade to rotate on the roller shaft, if the size of the to-be-welded through-flow fan blade changes greatly, the position of the fixed plate three is adjusted, if the size of the to-be-welded through-flow fan blade changes slightly, the telescopic rod is elongated, the sliding block is moved to the direction of the to-be-welded through-flow fan blade, the tightness of the anti-skid belt is adjusted through the action of the spring and the supporting rod one, so that the rotating friction of the anti-skid belt on the to-be-welded through-flow fan blade is adjusted, the structure can greatly adjust or finely adjust according to the size of the to-be-welded through-flow fan blade, the through-flow fan blade is driven to rotate by the friction of the anti-skid belt, the welding uniformity is improved, complex welding positions can be adapted, and the welding efficiency is improved.
[0014] The through-flow fan blade welding device, thanks to the structure of the filter box, when welding, the fan is started, welding smoke generated during welding enters from the air inlet, enters the air inlet pipe two through the air inlet pipe one, is discharged from the air outlet hole on the air pipe, contacts the filtering liquid in the filter tank, and the filtered gas is discharged from the air outlet connected with the fan, the structure can filter the welding smoke generated during welding, reduce the discharge of harmful substances, and reduce the harm to the operator. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the specific embodiment of the present application or the technical scheme in the prior art, the drawings needed in the specific embodiment or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creating any creative labor.
[0016] Figure 1 It is a structural schematic view of the present application;
[0017] Figure 2 It is a side view of the present application;
[0018] Figure 3 It is a structural schematic view of the anti-skid belt and the rotating wheel of the present application;
[0019] Figure 4 It is a side view of the anti-skid belt and the rotating wheel of the present application;
[0020] Figure 5 It is a front view of the anti-skid belt and the rotating wheel of the present application;
[0021] Figure 6 It is a structural schematic view of the present application Figure 5 It is an enlarged view of A in the present application.
[0022] Figure 7 For the utility model Figure 5 The enlarged view of B in the middle;
[0023] Figure 8 For the utility model filter box side view;
[0024] Figure 9 For the utility model filter box front view;
[0025] Figure 10 For the utility model filter box transverse view.
[0026] Explanation of reference signs:
[0027] In the drawing: 1, welding support frame; 101, welding support plate; 102, fixed plate one; 103, motor one; 104, screw rod; 105, fixed plate two; 106, welding box; 107, welding head; 108, air inlet; 109, air inlet pipe one; 2, fixed plate three; 201, sliding block; 202, baffle; 203, telescopic rod; 204, hollow column; 205, support rod one; 206, rotating wheel; 207, anti-skid belt; 208, spring; 209, motor two; 210, support rod two; 211, fixed column; 3, filter box; 301, filter plate; 302, air pipe; 303, filter tank; 304, liquid outlet pipe; 305, fan; 306, air inlet pipe two; 307, air outlet hole; 4, base; 401, connecting column; 402, roller shaft. DETAILED DESCRIPTION
[0028] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, it will be apparent to one skilled in the art that the present application can be practiced without one or more of these specific details. In other instances, well-known features have not been described in detail to avoid obscuring aspects of the present application.
[0029] The connection mode can adopt existing modes such as bonding, welding, bolt connection and the like, and the actual needs are accurate.
[0030] For example, Figures 1 to 10The illustrated cross-flow fan blade welding device comprises a welding support frame 1 and a welding support plate 101 for supporting welding work, a plurality of fixed plates three 2 are installed on the top of the welding support plate 101, a motor two 209 is installed on one side of the plurality of fixed plates three 2, a fixed column 211 is connected to the output shaft of the motor two 209, a rotating wheel 206 is connected to the end of the fixed column 211 away from the motor two 209, the welding head 107 on the fixed plate three 2 is close to the cross-flow fan blade to be welded, the motor two 209 is turned on, the output shaft of the motor two 209 drives the rotating wheel 206 to rotate, the rotating wheel 206 drives the anti-skid belt 207 to rotate, the other side of the plurality of fixed plates three 2 is provided with a baffle 202, the side surface of the baffle 202 is connected with an extension rod 203, the movable part of the extension rod 203 is connected with a sliding block 201, the side surface of the sliding block 201 is provided with a hollow column 204, the inside of the hollow column 204 is embedded and connected with a support rod one 205 through a spring 208, the outer periphery of the rotating wheel 206 is provided with the anti-skid belt 207, the fixed plate three 2 is connected with a support rod two 210 through the spring 208, if the size of the cross-flow fan blade to be welded changes greatly, the position of the fixed plate three 2 is adjusted, if the size of the cross-flow fan blade to be welded changes slightly, the extension rod 203 is elongated, the sliding block 201 is pushed to move in the direction of the cross-flow fan blade to be welded, the tightness of the anti-skid belt 207 is adjusted through the action of the spring 208 and the support rod one 205, so as to adjust the rotating friction force of the anti-skid belt 207 on the cross-flow fan blade to be welded.
[0031] The inside of the filter box 3 is provided with a filter plate 301, an air inlet pipe two 306 and a filter tank 303, the bottom of the air inlet pipe two 306 is connected with an air pipe 302, the outer periphery of the air pipe 302 is provided with a plurality of air outlet holes 307 for air, the bottom of the filter box 3 is provided with a liquid outlet pipe 304, the top of the filter box 3 is connected with an air inlet pipe one 109, the side surface of the filter box 3 is installed with a fan 305 and an air outlet, during welding, the fan 305 is turned on, the welding smoke generated during welding enters from the air inlet 108, enters the air inlet pipe two 306 through the air inlet pipe one 109, and is discharged from the air outlet holes 307 on the air pipe 302, the air inlet pipe one 109 is made of elastic material, can move with the welding box 106, and contacts with the filtering liquid in the filter tank 303, the filtered gas is discharged from the air outlet connected with the fan 305 through the filter plate 301.
[0032] The air inlet pipe one 109 is connected with the air inlet 108 at one end away from the filter box 3. The motor one 103 is installed on the side of the filter box 3. The output shaft of the motor one 103 is connected with the lead screw 104. The outer periphery of the lead screw 104 is connected with the fixed plate two 105. The side of the fixed plate two 105 is connected with the welding box 106. The bottom of the welding box 106 is installed with the welding head 107. The top of the welding support frame 1 is connected with the fixed plate one 102. The side of the fixed plate one 102 is installed with the motor one 103. The output shaft of the motor one 103 is connected with the lead screw 104. The outer periphery of the lead screw 104 is connected with the filter box 3. According to the welding position, the position of the welding head 107 is adjusted by rotating the lead screw 104 driven by the motor one 103. The welding head 107 can move in the three-dimensional space to adapt to different welding positions. The top of the welding support plate 101 is installed with the base 4. The top of the base 4 is installed with the connecting column 401. The roller shaft 402 is connected with the connecting column 401 at one end away from the base 4. The cross-flow fan blade to be welded is placed on the roller shaft 402. The cross-flow fan blade to be welded rotates on the roller shaft 402 under the action of the anti-skid belt 207, which is convenient for welding.
[0033] Working principle
[0034] The cross-flow fan blade welding device is used. First, the cross-flow fan blade to be welded is placed on the roller shaft 402. The welding head 107 on the fixed plate three 2 is close to the cross-flow fan blade to be welded. The motor two 209 is turned on. The output shaft of the motor two 209 drives the rotating wheel 206 to rotate. The rotating wheel 206 drives the anti-skid belt 207 to rotate. The anti-skid belt 207 drives the cross-flow fan blade to be welded to rotate on the roller shaft 402. If the size of the cross-flow fan blade to be welded changes greatly, the position of the fixed plate three 2 is adjusted. If the size of the cross-flow fan blade to be welded changes slightly, the telescopic rod 203 is elongated. The sliding block 201 is pushed to move to the direction of the cross-flow fan blade to be welded. The tightness of the anti-skid belt 207 is adjusted by the action of the spring 208 and the supporting rod one 205, so as to adjust the rotating friction force of the anti-skid belt 207 on the cross-flow fan blade to be welded. According to the welding position, the position of the welding head 107 is adjusted by rotating the lead screw 104 driven by the motor one 103. The welding head 107 can move in the three-dimensional space to adapt to different welding positions. When welding, the fan 305 is turned on. The welding smoke generated by welding enters from the air inlet 108, enters the air inlet pipe two 306 through the air inlet pipe one 109, is discharged from the air outlet connected with the fan 305 through the filter plate 301, and is discharged from the air outlet connected with the fan 305 through the filter plate 301.
[0035] It should be noted that, in the present document, relational terms such as one and another and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying that there are any such actual relationship or order between these entities or actions.
[0036] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A cross-flow impeller welding device, comprising a welding support frame (1) and a welding support plate (101) for supporting a welding work, characterized in that: The welding support plate (101) top is mounted with a plurality of fixed plate three (2), a plurality of the fixed plate three (2) one side is mounted with motor two (209), the output shaft of motor two (209) is connected with fixed column (211), the fixed column (211) away from motor two (209) one end is connected with rotating wheel (206), a plurality of the fixed plate three (2) the other side is provided with baffle (202), the side of baffle (202) is connected with telescopic link (203), the movable part of telescopic link (203) is connected with sliding block (201), the side of sliding block (201) is provided with hollow column (204), the inside of hollow column (204) is embedded with support rod one (205) through spring (208), the outer periphery of rotating wheel (206) is provided with antiskid band (207), the fixed plate three (2) is connected with support rod two (210) through spring (208).
2. The through-flow blade welding device according to claim 1, characterized in that: The top of the welding support frame (1) is connected with a fixed plate one (102), the side of the fixed plate one (102) is mounted with a motor one (103), the output shaft of the motor one (103) is connected with a lead screw (104), the outer periphery of the lead screw (104) is connected with a filter box (3).
3. The through-flow impeller welding device according to claim 2, characterized in that: The inside of the filter box (3) is provided with a filter plate (301), an air inlet pipe two (306) and a filter tank (303), the bottom of the air inlet pipe two (306) is connected with a breather pipe (302), the outer periphery of the breather pipe (302) is provided with a plurality of air outlet holes (307) for ventilation.
4. The through-flow impeller welding device according to claim 3, characterized in that: The bottom of the filter box (3) is provided with a liquid outlet pipe (304), the top of the filter box (3) is connected with an air inlet pipe one (109), the side of the filter box (3) is mounted with a fan (305).
5. The through-flow impeller welding device of claim 4, wherein: The end of the air inlet pipe one (109) away from the filter box (3) is connected with an air inlet (108), the side of the filter box (3) is mounted with a motor one (103), the output shaft of the motor one (103) is connected with a lead screw (104).
6. The through-flow impeller welding device of claim 5, wherein: The outer periphery of the lead screw (104) is connected with a fixed plate two (105), the side of the fixed plate two (105) is connected with a welding box (106), the bottom of the welding box (106) is mounted with a welding head (107).
7. The through-flow impeller welding device of claim 1, wherein: The top of the welding support plate (101) is mounted with a base (4), the top of the base (4) is mounted with a connecting column (401), the end of the connecting column (401) away from the base (4) is connected with a roller shaft (402).
Citation Information
Patent Citations
Cross-flow fan blade welding device
CN221497172U