Adjustable mold for anti-fatigue stainless steel wire machining
By designing an adjustable mold with a structure including a central tooth, driven tooth, transmission rod, and grinding wheel, the problem of burr removal on the surface of stainless steel wire was solved, achieving smooth, flat, and orderly collection of stainless steel wire, thus improving product quality and production efficiency.
Patent Information
- Application Number
- CN202423015807.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing technology cannot deburr the surface of stainless steel wire during the straightening process, resulting in poor product appearance and increased stress concentration points, which affects performance stability and reliability.
An adjustable mold was designed, comprising a central tooth, a driven tooth, a transmission rod, a grinding wheel, and a functional box. The central tooth drives the driven tooth and the transmission rod to make the grinding wheel cooperate with the functional box to grind the burrs on the surface of the stainless steel wire. The stainless steel wire is then collected and bundled in an orderly manner by a discharge mechanism.
This achieves a smooth and flat surface on the stainless steel wire, improving its appearance and texture, reducing stress concentration points, enhancing performance stability and reliability, and simplifying the production process.
Smart Images
Figure CN223455674U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to stainless steel wire processing technical field especially, relates to a adjustable mould for anti -fatigue stainless steel wire processing. BACKGROUND
[0002] In the wide application of stainless steel wire, its straightness and fatigue resistance are the key factors to determine product quality and use effect, with the continuous expansion of stainless steel wire application field, such as high -end manufacturing industry, precision instrument etc., the requirement to its straightness and fatigue resistance is higher and higher, the traditional straightening mould and process have been difficult to satisfy the demand of market to high -quality stainless steel wire, in order to improve the straightness and fatigue resistance of stainless steel wire, an innovative, high -precision straightening mould with adjustable function and corresponding optimization process are urgently needed.
[0003] In the past anti -fatigue stainless steel wire processing, the burr treatment and straightening process of the straightened stainless steel wire are usually two steps, cannot realize the burr grinding of the stainless steel wire surface in the straightening process, makes the appearance and texture of the straightened product appear inferior and not attractive, also greatly increases the stress concentration point, because of the increase of stress concentration point, the performance stability and reliability of stainless steel wire in the use process are greatly discounted, when bearing external force or continuously working, prone to fracture, deformation etc. Problem, greatly shortens its service life, therefore proposes a adjustable mould for anti -fatigue stainless steel wire processing to solve the above -mentioned problems. UTILITY MODEL CONTENTS
[0004] In order to make up for the above insufficient, the utility model provides a adjustable mould for anti -fatigue stainless steel wire processing, aims at solving the problem of the prior art mentioned in the above, that is, the burr grinding of the stainless steel wire surface cannot be realized in the straightening process, the appearance and texture of the straightened product appear inferior and not attractive, and the stress concentration point is greatly increased.
[0005] In order to realize the above -mentioned purpose, the utility model adopts the following technical scheme: a adjustable mould for anti -fatigue stainless steel wire processing, including the mounting plate, the left side fixedly connected with the extension plate of mounting plate, the front installation of extension plate has the guide wheel group, the top fixedly connected with the equipment power source of mounting plate, the output fixedly connected with the straightening wheel group of equipment power source, the front fixedly connected with the shearing block of mounting plate, the left side of mounting plate is provided with polishing mechanism, the front of polishing mechanism is provided with discharge mechanism, the right side of mounting plate is provided with motor, the polishing mechanism includes drive assembly and polishing assembly, the polishing assembly includes polishing wheel, the front of straightening wheel group is provided with function box, the surface of function box is provided with arc notch, the front fixedly connected with the cleaning tray of mounting plate.
[0006] As a further description of the above technical solution: the driving assembly comprises a center tooth, the surface of the center tooth is engaged with a driven tooth, and the left side of the driven tooth is fixedly connected with a transmission rod.
[0007] As a further description of the above technical solution: the inner wall of the polishing wheel is fixedly connected with the surface of the transmission rod, and the surface of the polishing wheel is consistent with the arc-shaped notch of the function box.
[0008] As a further description of the above technical solution: the center tooth is fixedly connected at the output end of the motor, and the right side of the driven tooth is rotatably connected with the left side of the mounting plate.
[0009] As a further description of the above technical solution: the discharging mechanism comprises a discharging disc, the front part of the discharging disc is fixedly connected with a material placing box, and the right side of the material placing box is fixedly connected with a sliding groove block.
[0010] As a further description of the above technical solution: the discharging mechanism further comprises a partition plate, the inner wall of the material placing box is slidably connected with a discharging disc, and the left side of the discharging disc is fixedly connected with a handle.
[0011] As a further description of the above technical solution: the rear part of the discharging disc is fixedly connected with the front part of the shearing block.
[0012] As a further description of the above technical solution: the bottom of the partition plate is slidably connected with the inner wall of the sliding groove block through a connecting rod.
[0013] The utility model has the advantages of the following beneficial effects:
[0014] 1、The utility model discloses a center tooth, a driven tooth, a transmission rod, a polishing wheel, a function box, a material cleaning disc and other structures are cooperatively operated, so that the burrs on the surface of the straightened stainless steel wire are polished, the surface of the stainless steel wire is smoother and more flat, the appearance and the texture of the product are improved, the stress concentration point is reduced, and the performance stability and reliability of the stainless steel wire during use are enhanced.
[0015] 2、The utility model discloses a discharging disc, a material placing box, a sliding groove block, a partition plate, a discharging disc and a handle are cooperatively operated, the cut stainless steel wire can be collected, the collected stainless steel wire can be taken out from the side for bundling, the stainless steel wire is collected in an orderly manner, the stainless steel wire is prevented from scattering and being disordered, the arrangement time is reduced, and the production process is more smooth. DRAWINGS
[0016] Figure 1 It is a structure schematic view of an adjustable mold for anti-fatigue stainless steel wire processing.
[0017] Figure 2The utility model discloses a kind of anti-fatigue stainless steel wire processing adjustable mould structure section view schematic diagram for the utility model.
[0018] Figure 3 The utility model discloses a kind of anti-fatigue stainless steel wire processing adjustable mould transmission rod structure schematic diagram for the utility model.
[0019] Figure 4 The utility model discloses a kind of anti-fatigue stainless steel wire processing adjustable mould chute block structure schematic diagram.
[0020] Legend:
[0021] 1, mounting plate;2, extension plate;3, guide wheel set;4, equipment power source;5, straightening wheel set;6, shearing block;7, polishing mechanism;701, center tooth;702, driven tooth;703, transmission rod;704, polishing wheel;705, function box;706, material cleaning tray;8, discharging mechanism;801, blanking tray;802, material placing box;803, chute block;804, partition;805, discharging tray;806, handle;9, motor. Specific embodiments
[0022] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0023] Please refer to Figure 1 - Figure 2 An embodiment provided by the utility model: a kind of adjustable mould for anti-fatigue stainless steel wire processing, including mounting plate 1, mounting plate 1 is metal lining plate, play the role of supporting device whole, the left side of mounting plate 1 is fixedly connected with extension plate 2, extension plate 2 plays the role of fixed guide wheel set 3, the front portion of extension plate 2 is provided with guide wheel set 3, guide wheel set 3 is prior art feature, play the role of guiding stainless steel wire, the top of mounting plate 1 is fixedly connected with equipment power source 4, equipment power source 4 is main body equipment power source 4, the output of equipment power source 4 is fixedly connected with straightening wheel set 5, straightening wheel set 5 is made by rolling to make stainless steel wire straight, the front portion of mounting plate 1 is fixedly connected with shearing block 6, shearing block 6 is cut to the straightened stainless steel wire, the left side of mounting plate 1 is provided with polishing mechanism 7, the front portion of polishing mechanism 7 is provided with discharging mechanism 8, the right side of mounting plate 1 is provided with motor 9.
[0024] Please refer to Figure 1 - Figure 3The polishing mechanism 7 comprises a driving assembly and a polishing assembly, the polishing assembly comprises a polishing wheel 704, the polishing wheel 704 processes burrs on the surface of the stainless steel wire, the front part of the straightening wheel set 5 is provided with a function box 705, the function box 705 is provided with a channel for straightening the stainless steel wire, a plurality of rectangular through holes are formed in the function box 705, an arc-shaped notch is formed in the surface of the function box 705, the arc-shaped notch is matched with the polishing wheel 704, the front part of the mounting plate 1 is fixedly connected with a cleaning tray 706, the cleaning tray 706 is used for receiving burrs and waste on the surface of the stainless steel wire, the inner wall of the polishing wheel 704 is fixedly connected with the surface of the transmission rod 703, and the surface of the polishing wheel 704 is matched with the arc-shaped notch of the function box 705.
[0025] Please refer to Figure 1 Figure 3 The driving assembly comprises a center tooth 701, the motor 9 drives the center tooth 701 to rotate, the surface of the center tooth 701 is engaged with a driven tooth 702, the center tooth 701 drives the driven tooth 702 to rotate, the left side of the driven tooth 702 is fixedly connected with the transmission rod 703, the driven tooth 702 drives the transmission rod 703 to rotate, the center tooth 701 is fixedly connected with the output end of the motor 9, the transmission rod 703 drives the polishing wheel 704 to polish the burrs on the surface of the stainless steel wire passing through the function box 705, and the right side of the driven tooth 702 is rotatably connected with the left side of the mounting plate 1, so that the burrs on the surface of the straightened stainless steel wire are polished, the surface of the stainless steel wire is smoother and more flat, the appearance and texture of the product are improved, the stress concentration point is reduced, and the performance stability and reliability of the stainless steel wire in use are enhanced.
[0026] Please refer to Figure 4 The discharging mechanism 8 comprises a discharging tray 801, the deburred stainless steel wire slides along the discharging tray 801 to the material placing box 802 for collection, the front part of the discharging tray 801 is fixedly connected with the material placing box 802, the right side of the material placing box 802 is fixedly connected with a sliding groove block 803, the rear part of the discharging tray 801 is fixedly connected with the front part of the shearing block 6, the discharging mechanism 8 further comprises a partition plate 804, the deburred stainless steel wire is blocked by the partition plate 804 and then slides through the shearing block 6, the inner wall of the material placing box 802 is slidably connected with a discharging tray 805, the left side of the discharging tray 805 is fixedly connected with a handle 806, an operator pulls the handle 806 to draw out the discharging tray 805, and the processed stainless steel wire is packaged, the bottom of the partition plate 804 is slidably connected with the inner wall of the sliding groove block 803 through a connecting rod, the cut stainless steel wire can be collected, the collected stainless steel wire can be drawn out from the side for bundling, the stainless steel wire is collected in an orderly manner, the stainless steel wire is prevented from scattering and being disordered, the arrangement time is reduced, and the production process is smoother.
[0027] Working principle: in use, the operator in the straightening work of stainless steel wire, start the equipment power source 4, equipment power source 4 drive straightening wheel group 5 operation, at this time the operator will stainless steel wire from the guide wheel group 3, through the guide wheel group 3, stainless steel wire is transported to straightening wheel group 5 straightening work, through the straightening wheel group 5 straightening after the stainless steel wire into the function box 705, at this time start motor 9, motor 9 drive center tooth 701 rotation, center tooth 701 drive driven tooth 702 rotation, driven tooth 702 drive transmission rod 703 rotation, transmission rod 703 drive polishing wheel 704 will pass through the function box 705 of stainless steel wire surface rough burr polishing, after polishing down burr metal material through the function box 705 rectangular hole opened in the fall to the material disc 706 in the collection, realize the burr on the surface of the straightening stainless steel wire polishing, make stainless steel wire surface more smooth and flat, improve the appearance and texture of the product at the same time reduce its stress concentration point, so as to enhance the performance stability and reliability of stainless steel wire in the process of use, at the same time, after the deburring of stainless steel wire is blocked after the cutting of shear block 6, along the discharge tray 801 slip to the material box 802 in the collection, after the operator pulls the handle 806 will discharge tray 805 out, the stainless steel wire processing is completed to realize the cutting of stainless steel wire can be collected, and can be extracted from the side of the collected stainless steel wire to bundle, orderly collection of stainless steel wire, avoid scattered and chaos, reduce the arrangement time, make the production process more smooth.
[0028] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application, for the person skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.
Claims
1. An adjustable die for processing anti-fatigue stainless steel wire comprising a mounting plate (1), characterized in that: The left side of the mounting plate (1) is fixedly connected with an extension plate (2), the front part of the extension plate (2) is provided with a guide wheel group (3), the top of the mounting plate (1) is fixedly connected with a device power source (4), the output end of the device power source (4) is fixedly connected with a straightening wheel group (5), the front part of the mounting plate (1) is fixedly connected with a shearing block (6), the left side of the mounting plate (1) is provided with a polishing mechanism (7), the front part of the polishing mechanism (7) is provided with a discharging mechanism (8), the right side of the mounting plate (1) is provided with a motor (9), the polishing mechanism (7) comprises a driving assembly and a polishing assembly, the polishing assembly comprises a polishing wheel (704), the front part of the straightening wheel group (5) is provided with a function box (705), the surface of the function box (705) is provided with an arc-shaped notch, the front part of the mounting plate (1) is fixedly connected with a material cleaning disc (706).
2. The adjustable die for processing anti-fatigue stainless steel wire according to claim 1, characterized in that: The driving assembly comprises a center tooth (701), the surface of the center tooth (701) is engaged with a driven tooth (702), the left side of the driven tooth (702) is fixedly connected with a transmission rod (703).
3. The adjustable die for processing anti-fatigue stainless steel wire according to claim 1, characterized in that: The inner wall of the polishing wheel (704) is fixedly connected with the surface of the transmission rod (703), and the surface of the polishing wheel (704) is consistent with the arc-shaped notch of the function box (705).
4. The adjustable die for processing anti-fatigue stainless steel wire according to claim 2, characterized in that: The center tooth (701) is fixedly connected with the output end of the motor (9), and the right side of the driven tooth (702) is rotatably connected with the left side of the mounting plate (1).
5. The adjustable die for processing anti-fatigue stainless steel wire according to claim 1, characterized in that: The discharging mechanism (8) comprises a discharging disc (801), the front part of the discharging disc (801) is fixedly connected with a material placing box (802), and the right side of the material placing box (802) is fixedly connected with a chute block (803).
6. An adjustable die for processing anti-fatigue stainless steel wire according to claim 5, characterized in that: The discharging mechanism (8) further comprises a partition plate (804), the inner wall of the material placing box (802) is slidably connected with a discharging disc (805), and the left side of the discharging disc (805) is fixedly connected with a handle (806).
7. The adjustable die for processing anti-fatigue stainless steel wire according to claim 5, characterized in that: The rear part of the discharging disc (801) is fixedly connected with the front part of the shearing block (6).
8. The adjustable die for processing anti-fatigue stainless steel wire according to claim 6, characterized in that: The bottom of the partition plate (804) is slidably connected with the inner wall of the chute block (803) through a connecting rod.