Pushing and jacking device
By using the pushing and lifting device and the lifting mechanism, the automated positioning and picking up of large steel parts are achieved, solving the problem of automated grinding in the existing technology, and realizing the stable fixing and automated operation of the workpiece.
Patent Information
- Application Number
- CN202422961898.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Existing technologies make it difficult to automate the grinding of large steel parts. The main challenges are the variety of workpieces, large dimensional errors, and large workpiece deformation, which makes automatic feeding and positioning difficult.
A push-and-lift device is designed, including a pusher, a lifting mechanism and a conveyor roller. The pusher component of the pusher power device pushes the workpiece against the side of the conveyor roller. The lifting mechanism drives the support component and the suction component to lift and fix the workpiece, thereby realizing the positioning and suction of the workpiece and adapting to the positioning needs of different types of workpieces.
It achieves compatible positioning and suction fixation of large workpieces, has a simple structure, stable automated operation, avoids workpiece falling, adapts to workpieces with large differences in shape and size, and meets the needs of the next process.
Smart Images

Figure CN223455767U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to positioning technology, concretely is a kind of push and rely on jacking device. BACKGROUND
[0002] In current use process, the polishing process for large steel parts basically adopts manual sorting and manual polishing. However, in actual production process, due to the variety of workpieces, large size error and large deformation of workpieces, it is difficult to realize automatic polishing production. The main difficulty is that it is difficult to realize automatic feeding of multiple types of workpieces, and it is even more difficult to realize workpiece positioning. In order to solve the problem of compatible positioning of multiple large workpieces and facilitate the operation of the next process, the technical scheme is proposed. SUMMARY
[0003] The utility model discloses a kind of push and rely on jacking device, realize the positioning of compatible large workpiece, simultaneously cooperate with reliable suction fixation, simple structure, automatic operation.
[0004] The technical scheme of the utility model is: push and rely on jacking device, including installation base, further comprising: pushing device, lifting mechanism and conveying roller way;
[0005] The pushing device includes a pushing power device, a guide assembly and a pushing assembly. The pushing power device and the guide assembly are respectively arranged on one side of the conveying roller way. The power output direction of the pushing power device is parallel to the extension direction of the guide assembly, and both are perpendicular to the conveying direction of the conveying roller way. The pushing assembly is arranged at one end of the guide assembly close to the conveying roller way. The pushing power device drives the pushing assembly to move along the extension direction of the guide assembly, and pushes the workpiece to the opposite side of the conveying roller way.
[0006] The lifting mechanism includes a driving lifting device, a supporting assembly and a suction assembly. The driving lifting device drives the supporting assembly to lift the workpiece, and the suction assembly is in contact with and fixed by suction. Then the workpiece is lifted away from the conveying roller way.
[0007] Optionally, the supporting assembly includes a long supporting plate and a short supporting plate arranged on the installation base. The long supporting plate and the short supporting plate are arranged in line along the conveying direction of the conveying roller way. The long supporting plate and the short supporting plate are respectively arranged in the direction perpendicular to the conveying direction of the conveying roller way.
[0008] Optionally, the long supporting plate includes at least one, and the short supporting plate includes at least one. The long supporting plate is arranged in the middle of the arranged area, and the short supporting plate is arranged on one side of the long supporting plate. The remaining short supporting plates are arranged on the opposite side of the long supporting plate.
[0009] Optionally, the installation base between every two adjacent long support plates and every two adjacent short support plates is provided with a suction assembly.
[0010] Optionally, the suction assembly is arranged close to the side surface of the corresponding support plate.
[0011] Optionally, the suction assembly is an electromagnet.
[0012] Optionally, the pushing power device is a pushing cylinder, the guide assembly is a guide rod, and the pushing assembly is a pushing plate, wherein the pushing plate extends along the conveying direction of the conveying roller.
[0013] Optionally, the pushing cylinder includes an odd number of pushing cylinders arranged along the conveying direction of the conveying roller, two guide rods are arranged between every two adjacent pushing cylinders among all the pushing cylinders, one guide rod is arranged outside the first pushing cylinder, and one guide rod is arranged outside the last pushing cylinder.
[0014] Optionally, the driving lifting device is a jacking oil cylinder.
[0015] Optionally, the conveying roller includes rolling rollers arranged along the conveying direction.
[0016] With the above technical solutions, the present application has the following beneficial effects:
[0017] The pushing and jacking device of the present application includes a pushing device, a lifting mechanism and a conveying roller, wherein the pushing device includes a pushing power device, a guide assembly and a pushing assembly, the pushing power device drives the pushing assembly to push against the opposite side of the conveying roller, different feeding strokes can be adjusted according to the workpiece, and thus the positioning of different types of workpieces is compatible; after the pushing device coarsely positions the workpiece, the lifting mechanism lifts the workpiece and the suction assembly sucks and fixes the workpiece, the lifting mechanism completely lifts the workpiece off the conveying roller, the suction force of the selected suction assembly meets the suction force requirement of the next process (such as polishing), and the workpiece will not fall off during the polishing process; for workpieces with large differences in size, the position of the suction assembly can be simply adjusted adaptively. The overall structure is stable, the layout is reasonable, the mechanical structure runs stably and smoothly, and there is no phenomenon such as jamming, the positioning of large workpieces is compatible, the suction and fixation are reliable, the structure is simple, and the operation is automatic. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 The structure of the embodiment of the present application is shown in the schematic diagram.
[0019] As shown in the drawings:
[0020] ; DETAILED DESCRIPTION
[0021] In order to make the purpose, technical scheme and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the drawings and examples.
[0022] As Figure 1 shown, the pushing and jacking device comprises a mounting base, a pushing device 1, a lifting mechanism 2 and a conveying roller bed (not shown in the figure);
[0023] The pushing device 1 comprises a pushing power device 10, a guide assembly 11 and a pushing assembly 12, the pushing power device 10 and the guide assembly 11 are respectively arranged on one side of the conveying roller bed, the power output direction of the pushing power device 10 is parallel to the extension direction of the guide assembly 11 and is perpendicular to the conveying direction of the conveying roller bed respectively, the pushing assembly 12 is arranged at one end of the guide assembly 11 close to the conveying roller bed, the pushing power device 10 drives the pushing assembly 12 to move along the extension direction of the guide assembly 11, and the pushing assembly 12 pushes the workpiece to the opposite side of the conveying roller bed;
[0024] The lifting mechanism 2 comprises a driving lifting device (the angle is not shown in the figure, which can be arranged below the conveying roller bed or at other positions), a supporting assembly 20 and a suction assembly, the driving lifting device drives the supporting assembly 20 to jack up the workpiece, the suction assembly 21 is in contact with and sucks the workpiece, and then the workpiece is jacked away from the conveying roller bed.
[0025] When the lifting mechanism moves up and down, no position interference is generated between the lifting mechanism and the conveying roller bed.
[0026] Specifically, in the example, the supporting assembly 20 comprises a long supporting plate and a short supporting plate (as shown in Figure 1 , which are arranged on the mounting base), the long supporting plate and the short supporting plate are arranged in line along the conveying direction of the conveying roller bed, and the long supporting plate and the short supporting plate are respectively arranged in extension along the direction perpendicular to the conveying direction of the conveying roller bed.
[0027] As Figure 1 shown, in order to adapt to the shape features of various types of large steel pieces, in the example, the long supporting plate comprises at least one, the short supporting plate comprises at least one, the long supporting plate is arranged in the middle of the arrangement area, the short supporting plate is arranged in line on one side of the long supporting plate, and the remaining short supporting plates are arranged in line on the opposite side of the long supporting plate.
[0028] Further, in order to realize further fixation of the initially positioned workpiece, facilitate subsequent operations, such as polishing process, etc., in the embodiment, the mounting base between every two adjacent support plates of the long support plates and the short support plates arranged in one row is respectively provided with a suction assembly 21.
[0029] Specifically, the suction assembly 21 is arranged close to the side surface of the corresponding support plate. The support plate at this position can be the corresponding long support plate or short support plate, and the long and short support plates are determined according to the actual arrangement position.
[0030] Preferably, the suction assembly is an electromagnet.
[0031] In the technical solution, the pushing device is a pushing cylinder, the guide assembly is a guide rod, and the pushing assembly is a pushing plate, which extends along the conveying direction of the conveying roller way.
[0032] Further, in order to meet the reliability of pushing force and pushing, and uniform distribution of pushing force, etc., the pushing cylinder includes an odd number, the pushing cylinder is arranged in one row along the conveying direction of the conveying roller way, two guide rods are arranged between every two adjacent pushing cylinders among all the pushing cylinders, one guide rod is arranged outside the first pushing cylinder, and one guide rod is arranged outside the last pushing cylinder.
[0033] Preferably, the driving lifting device is a jacking oil cylinder.
[0034] Understandably, the conveying roller way includes rolling rollers arranged in one row along the conveying direction.
[0035] After the pushing device coarsely positions the workpiece, the lifting mechanism below lifts up, so that the suction assembly (such as an electromagnet, because a large steel workpiece can select a magnetic suction piece, and if it is made of other materials, an air suction device can be used) contacts and magnetically fixes the workpiece, the lifting mechanism completely lifts up the workpiece to separate from the conveying roller way, and waits for polishing operation. The suction force of the selected electromagnet meets the polishing requirement, and the workpiece will not fall off during the polishing process. For workpieces with large differences in size, the position of the electromagnet needs to be adjusted simply. The overall structure is stable, the layout is reasonable, the mechanical structure runs stably and smoothly, and there is no phenomenon such as jamming.
[0036] The working principle of the utility model is briefly described as follows: Figure 1 The lifting mechanism is arranged below the conveying roller way, of course, the lifting mechanism can also be arranged at other positions.
[0037] Workpiece is put on the conveying roller from the top by the gripper, and after the workpiece is placed stably, the three pushing cylinders drive the pushing plate to move simultaneously and push the workpiece to the other side (multiple pushing cylinders are configured to meet the common use of all types of workpieces, and the specific number can be determined according to the actual types of workpieces). After the workpiece is in place, the pushing cylinders retract, and the lifting oil cylinder drives all the supporting plates and electromagnets to rise. The supporting plates lift the workpiece, and at the same time the electromagnets attract the workpiece (the number and layout of the electromagnets meet the common use of all types of workpieces). At this time, the workpiece is completely positioned and fixed to meet the conditions of robot detection and polishing in the next process. After the workpiece is polished, the lifting oil cylinder retracts, and at the same time the electromagnets release, and the workpiece falls stably on the conveying roller and is conveyed away.
Claims
1. A push-jacking device comprising a mounting base, characterised in that, Also include: Pushing device, lifting mechanism and conveying roller; The pushing device includes a pushing power device, a guide assembly and a pushing assembly. The pushing power device and the guide assembly are respectively arranged on one side of the conveying roller. The power output direction of the pushing power device is parallel to the extension direction of the guide assembly and perpendicular to the conveying direction of the conveying roller. The pushing assembly is arranged at one end of the guide assembly close to the conveying roller. The pushing power device drives the pushing assembly to move along the extension direction of the guide assembly and pushes the workpiece to the opposite side of the conveying roller. The lifting mechanism includes a driving lifting device, a support assembly and a suction assembly. The driving lifting device drives the support assembly to lift the workpiece and contact and suck the suction assembly, and then lifts the workpiece away from the conveying roller.
2. The push-jacking device of claim 1, wherein, The support assembly includes a long support plate and a short support plate arranged on the mounting base. The long support plate and the short support plate are arranged in one-to-one along the conveying direction of the conveying roller. The long support plate and the short support plate are arranged in the direction perpendicular to the conveying direction of the conveying roller.
3. The push-jacking device of claim 2, wherein, The long support plate includes at least one, the short support plate includes at least one, and the long support plate is arranged in the middle of the arranged region. The short support plate is arranged on one side of the long support plate, and the remaining short support plate is arranged on the opposite side of the long support plate.
4. Push-jacking device according to claim 2 or 3, characterized in that The mounting base between the adjacent two support plates of the long support plate and the short support plate arranged in one-to-one is respectively provided with a suction assembly.
5. The push-jacking device of claim 4, wherein, The suction assembly is arranged close to the side surface of the corresponding support plate.
6. The push-jacking device of claim 5, wherein, The suction assembly is an electromagnet.
7. The push-jacking device of claim 1, wherein, The pushing power device is a pushing cylinder, the guide assembly is a guide rod, and the pushing assembly is a pushing plate. The pushing plate extends along the conveying direction of the conveying roller.
8. The push-jacking device of claim 7, wherein, The pushing cylinder includes an odd number of pushing cylinders. The pushing cylinders are arranged in one-to-one along the conveying direction of the conveying roller. Two guide rods are arranged between every two adjacent pushing cylinders among all the pushing cylinders. One guide rod is arranged outside the first pushing cylinder, and one guide rod is arranged outside the last pushing cylinder.
9. The push-jacking device of claim 1, wherein, The driving lifting device is a lifting oil cylinder.
10. The push-jacking device of claim 1, wherein, The conveying roller includes rolling rollers arranged in one-to-one along the conveying direction.