Combined grinding material

The design of combined grinding abrasives solves the problem of cumbersome operation caused by frequent abrasive replacement, achieves stability and efficient production in the casting grinding process, and improves production efficiency and equipment service life.

CN223455773UActive Publication Date: 2025-10-21SUZHOU CMS MASCH CO LTD
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Patent Information

Application Number
CN202422933546.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-21
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

In the traditional casting grinding process, frequent abrasive replacement leads to cumbersome operations, affecting the smoothness of the operation process and production efficiency, and the stability of the equipment is difficult to ensure.

Method used

The combined grinding abrasive is adopted. Through the threaded connection of the first abrasive head and the second abrasive head, combined with the stop gasket and the sealing pad, the appropriate abrasive can be automatically switched to reduce the replacement time. The stop gasket increases the friction and the sealing pad prevents loosening to ensure stability.

Benefits of technology

It significantly improves production efficiency, avoids production interruptions caused by abrasive replacement, ensures the stability and accuracy of the grinding process, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223455773U_ABST
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Abstract

The utility model relates to the technical field of casting processing, and discloses a combined grinding material which comprises a first grinding material head, the bottom of the first grinding material head is in threaded connection with a second grinding material head, and a stop gasket is arranged on the surface of the second grinding material head. The grinding material replacement time is greatly shortened, production interruption caused by frequent grinding material replacement in large-scale production is avoided, the operation process is smoother, the production efficiency is remarkably improved, the stop gasket makes contact with the surface of the second grinding material head, friction force is increased through the structural characteristics of the stop gasket, and the first grinding material head is prevented from rotating relative to the second grinding material head; the stability of a grinding abrasive structure is guaranteed, the situation that threaded connection is possibly loosened due to equipment vibration or grinding counter-acting force is prevented, the sealing gasket is fixed to the inner wall of the stop gasket, the connecting portion of the first abrasive head and the second abrasive head can be effectively sealed, and abrasive particles are prevented from entering the connecting portion.
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Description

TECHNICAL FIELD

[0001] The utility model relates to foundry technology field especially relates to a combination grinding abrasive. BACKGROUND

[0002] The cost of enterprises in production activities gradually increases, and the profit space is reduced, so the enterprise must continuously optimize the production process, improve the production efficiency and reduce the cost.

[0003] The abrasive used in the traditional casting grinding of the riser and the burr is extremely complicated in the type and the material, and this complexity brings many inconveniences in the grinding operation process, because the characteristics of different parts of the casting are different, and different types and materials of abrasives need to be used for processing, which means that the operator needs to frequently change different abrasives during the operation process, however, this abrasive changing operation has many disadvantages, each time the abrasive is changed, the operator needs to stop the grinding work being carried out, find the appropriate abrasive, and then install the new abrasive on the grinding equipment, this process involves many steps such as equipment adjustment and abrasive positioning, and the operation is relatively complicated, so that the abrasive changing time is relatively long, and moreover, this frequent interruption and restart of the grinding operation seriously affects the smoothness of the whole operation process. SUMMARY

[0004] In order to solve the above technical problems, the utility model provides a combination grinding abrasive.

[0005] The utility model adopts the following technical scheme: a combination grinding abrasive, including first abrasive head, the bottom of first abrasive head is connected with second abrasive head in screw thread, the surface of second abrasive head is provided with stop washer, the inner wall of stop washer is fixedly connected with sealing washer.

[0006] By the technical scheme, the combined grinding abrasive is formed by the threaded connection of the first abrasive head and the second abrasive head, cooperates with the stop washer and the sealing washer, and realizes grinding of different positions through programming, thereby greatly reducing the abrasive replacement time. In mass production, frequent replacement of abrasives is a time-consuming process, and the combined abrasive can automatically switch the appropriate abrasive according to different positions of the casting, so that the operation process is smoother, the production interruption caused by replacement of abrasives is avoided, the production efficiency is significantly improved, and in the grinding process, the vibration of the equipment or the reaction force generated during grinding may have a tendency to loosen the threaded connection, the stop washer can effectively prevent such loosening, which increases the friction force through the contact with the surface of the second abrasive head and the structural characteristics of the stop washer, prevents the rotation of the first abrasive head relative to the second abrasive head, and thus ensures the stability of the entire grinding abrasive structure, ensures that the grinding work can be continuously and stably carried out, and the sealing washer is fixed to the inner wall of the stop washer, which can effectively seal the connection part of the first abrasive head and the second abrasive head and prevent abrasive particles from entering from the connection part.

[0007] As a further improvement of the above scheme, the shape of the first abrasive head is a column.

[0008] Through the above technical scheme, the column shape makes the abrasive head have good stability when processing parts with large grinding amount, which can provide a larger contact area and uniformly distribute the grinding pressure when grinding the surface of the casting with a large area, thereby avoiding the uneven grinding phenomenon caused by excessive local pressure.

[0009] As a further improvement of the above scheme, the shape of the second abrasive head is a cone.

[0010] Through the above technical scheme, the sharp end of the cone can penetrate into narrow spaces for precise grinding, and can effectively grind small parts or corners of complex-shaped castings. When processing small grinding amount parts, the conical abrasive head can better control the range and depth of grinding, reduce the influence on the surrounding areas that do not need to be ground, thereby improving the grinding accuracy and making the overall grinding effect of the casting more perfect.

[0011] As a further improvement of the above scheme, the inner wall of the first abrasive head is provided with internal threads.

[0012] Through the above technical scheme, the existence of internal threads makes the connection between the abrasive heads tight and stable. This connection mode not only ensures that the first abrasive head and the second abrasive head will not accidentally separate during grinding, ensuring the continuity of the grinding work, but also facilitates the disassembly operation when adjusting or replacing the abrasive head, making the maintenance work more convenient and reducing the equipment downtime.

[0013] As a further improvement of the above-mentioned scheme, the outer surface of the second abrasive head is provided with external threads.

[0014] As a further improvement of the above-mentioned scheme, the external threads are adapted to the internal threads.

[0015] As a further improvement of the above-mentioned scheme, the upper surface of the first abrasive head is fixedly connected with a mounting screw.

[0016] By the above technical scheme, the mounting screw can accurately position and fix the combined abrasive on the grinding equipment, and the high-speed operation or large grinding force of the grinding equipment may cause displacement of the abrasive during grinding, but the mounting screw can effectively prevent this situation, which ensures that the grinding operation is always carried out at the predetermined position and direction, improves the accuracy of grinding, and also helps to prolong the service life of the grinding equipment and the abrasive.

[0017] Compared with the prior art, the utility model has the advantages that:

[0018] The combined abrasive composed of the first abrasive head and the second abrasive head greatly reduces the abrasive replacement time, avoids production interruption caused by frequent replacement of abrasives in large-scale production, makes the operation process more smooth, significantly improves the production efficiency, the stop washer is in surface contact with the second abrasive head and increases the friction force by using its structural characteristics, prevents the first abrasive head from rotating relative to the second abrasive head, guarantees the stability of the grinding abrasive structure, prevents the threaded connection from loosening due to equipment vibration or grinding reaction force, and the sealing gasket is fixed on the inner wall of the stop washer, can effectively seal the connection part of the first abrasive head and the second abrasive head, and prevents abrasive particles from entering from the connection. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a whole structure schematic view of the utility model;

[0020] Figure 2 It is a structure schematic view of the first abrasive head of the utility model;

[0021] Figure 3 It is a structure schematic view of the stop washer of the utility model;

[0022] Figure 4 It is a structure schematic view of the sealing gasket of the utility model;

[0023] MAIN SYMBOL EXPLANATION:

[0024] 1, the first abrasive head; 2, the second abrasive head; 3, the stop washer; 4, the sealing gasket; 5, the internal thread; 6, the external thread; 7, the mounting screw. DETAILED DESCRIPTION

[0025] The utility model is further described below in combination with the drawings and specific embodiments. It should be noted that the embodiments described below or the technical features between them can be combined to form new embodiments without conflict. Embodiments

[0026] Please combine Figures 1-4 The combined abrasive material of the embodiment comprises a first abrasive head 1, a second abrasive head 2 is threadedly connected to the bottom of the first abrasive head 1, a stop washer 3 is arranged on the surface of the second abrasive head 2, a sealing washer 4 is fixedly connected to the inner wall of the stop washer 3, and the first abrasive head 1 and the second abrasive head 2 are combined together in the threaded connection manner. The stop washer 3 and the sealing washer 4 on the inner wall thereof play an auxiliary role, the different parts of the casting are ground by the parts suitable for grinding through programming setting, the abrasive material does not need to be frequently replaced because of the combination of the two abrasive materials, thereby the abrasive material replacement time is reduced, the operation process is smoother, and the production efficiency is ultimately improved.

[0027] The first abrasive head 1 is columnar in shape, and the columnar abrasive part processes a larger part of the grinding amount.

[0028] The second abrasive head 2 is conical in shape, and the conical abrasive part processes a smaller part of the grinding amount and space.

[0029] An internal thread 5 is engraved on the inner wall of the first abrasive head 1, and the internal thread 5 engraved on the inner wall of the first abrasive head 1 is mainly connected to an external thread 6 on the outer surface of the second abrasive head 2. This threaded connection manner facilitates the combination and disassembly of the first abrasive head 1 and the second abrasive head 2.

[0030] An external thread 6 is engraved on the outer surface of the second abrasive head 2.

[0031] The external thread 6 is adapted to the internal thread 5, and the external thread 6 engraved on the outer surface of the second abrasive head 2 is adapted to the internal thread 5 of the first abrasive head 1. Such a design enables the second abrasive head 2 to be firmly connected to the first abrasive head 1, maintains the stability of the overall structure during the grinding process, ensures the normal grinding work, and also facilitates the disassembly operation when the abrasive head needs to be replaced or maintained.

[0032] An installation screw 7 is fixedly connected to the upper surface of the first abrasive head 1, and the installation screw 7 fixedly connected to the upper surface of the first abrasive head 1 is mainly used for installing the entire combined abrasive material on the grinding equipment. Through the installation screw 7, the combined abrasive material can be accurately positioned and fixed on the equipment, so that displacement does not occur during the grinding process, thereby ensuring the accuracy and stability of the grinding operation.

[0033] The implementation principle of the combined abrasive in the embodiment of the application is as follows: a worker aligns the mounting screw 7 with the corresponding mounting hole position on the automatic grinding device, then uses a suitable tool such as a screwdriver to tighten the mounting screw 7 according to the specified tightening torque of the device, ensures that the combined abrasive is accurately positioned and firmly fixed on the grinding device, and ensures that displacement does not occur in the subsequent grinding process; the shape of the workpiece is observed carefully, the distribution of the part with a larger grinding amount and the part with a small grinding amount and small space is determined, the programming interface of the automatic grinding device is entered, programming is set according to the principle that the cylindrical abrasive part of the first abrasive head 1 processes the part with a larger grinding amount and the conical abrasive part of the second abrasive head 2 processes the part with a small grinding amount and small space, the device can accurately control the grinding action of different abrasive heads according to the setting, the workpiece to be ground is placed on the grinding fixture, the workpiece is ensured to be placed stably and to be in the correct grinding position, after confirmation, the automatic grinding device is started to perform the grinding operation, after the grinding operation is completed, the grinding device is waited to stop running completely, the workpiece after grinding is taken off from the grinding fixture using a suitable tool, the next workpiece to be ground is ground according to the above steps, and the operation is repeated until all the workpieces are ground.

[0034] The above embodiment is only a preferred embodiment of the application, and cannot be used to limit the range of protection of the application, and any non-substantial change and replacement made by a person skilled in the art on the basis of the application belongs to the range of protection of the application.

Claims

1. A combination abrasive abrasive characterized by, Including first abrasive head (1), the bottom of first abrasive head (1) is threadedly connected with second abrasive head (2), the surface of second abrasive head (2) is provided with stop washer (3), the inner wall of stop washer (3) is fixedly connected with sealing gasket (4).

2. A combined abrasive abrasive according to claim 1, characterized in that: The shape of the first abrasive head (1) is cylindrical.

3. A combined abrasive abrasive according to claim 1, characterized in that: The shape of the second abrasive head (2) is conical.

4. The combination abrasive abrasive of claim 1 wherein: The inner wall of the first abrasive head (1) is engraved with internal thread (5).

5. The combination abrasive article of claim 1 wherein: The outer surface of the second abrasive head (2) is engraved with external thread (6).

6. A combined abrasive according to claim 5, wherein: The external thread (6) is matched with the internal thread (5).

7. A combined abrasive according to claim 1, wherein: The upper surface of the first abrasive head (1) is fixedly connected with mounting screw (7).