Mold group for pouring composite furnace top plate

The detachable design of the mold group enables layered casting of the composite furnace roof, reduces the use of refractory materials, solves the problem of high production costs, and has a simple structure for easy maintenance.

CN223456211UActive Publication Date: 2025-10-21YUNNAN YUNLU LVYUAN HUIBANG ENG TECH CO LTD
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Patent Information

Application Number
CN202422680928.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-10-21
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

In the prior art, the mold of the composite furnace roof can only be cast in one piece, which results in a large amount of refractory material used and increases production costs.

Method used

A mold group is designed, including template I, template II and bottom mold, which are connected by threaded holes and bolts, combined with a support body and an inner template to realize a detachable mold structure for layered casting of composite furnace roof plates.

Benefits of technology

This reduces production costs while maintaining structural stability and connection tightness, simplifying the maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of anode roasting furnaces, in particular to a mould group for pouring a composite furnace top plate, which comprises a mould plate and a support body arranged in the mould plate, the mould plate comprises a plurality of mould plates I and mould plates II, the mould plates I and the mould plates II are detachably connected, a rectangle is defined by the mould plates I and the mould plates II, and the mould plates I and the mould plates II are arranged on the support body. A bottom die is detachably arranged at one end of the die plate, a positioning ring is arranged at one end of the bottom die, the positioning ring is arranged in the middle of the bottom die and arranged in a rectangle defined by the die plate I and the die plate II, a groove is formed in one end of the supporting body, and the supporting body and the bottom die are connected in the positioning ring in an inserted mode through the groove. According to the composite furnace top plate, a common material is injected into the cavity, the inner mold plate is taken out after the material is formed, and then a refractory material is injected into the mold set, so that the composite furnace top plate can be obtained, and the production cost is reduced while the normal production requirement is met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to anode baking furnace technical field, especially a mould set for composite furnace roof pouring. BACKGROUND

[0002] The main structure of the anode baking furnace is that the baking material box is surrounded by the flue wall and the cross wall, the composite furnace roof is connected above the flue wall, and the composite furnace roof is poured by the special mould.

[0003] Because the bottom part of the composite furnace roof is connected with the flue wall, the connecting position needs to be poured with the refractory material, and the mould of the composite furnace roof in the prior art can only pour the whole structure of the composite furnace roof integrally, and the filled material can only be the refractory material, so that the production cost of the factory is greatly increased. UTILITY MODEL CONTENT

[0004] In view of the technical problems in the background art, the utility model aims at providing a mould set for composite furnace roof pouring, which is not only simple to connect, but also can pour the composite furnace roof according to the structure layer by layer.

[0005] To achieve the above-mentioned purpose, the utility model provides the technical scheme as follows:

[0006] A mould set for composite furnace roof pouring, comprising a mould plate and a support body arranged in the mould plate, the mould plate comprises a plurality of mould plates I and mould plates II, the mould plates I and the mould plates II are detachably connected, and the mould plates I and the mould plates II enclose a rectangle, one end of the mould plate is detachably provided with a bottom mould, one end of the bottom mould is provided with a positioning ring, the positioning ring is arranged in the middle of the bottom mould, and the positioning ring is arranged in the rectangle enclosed by the mould plates I and the mould plates II, one end of the support body is provided with a groove, and the support body and the bottom mould are connected by being inserted into the positioning ring through the groove.

[0007] As a preferred, the mould plate assembly further comprises an inner mould plate, the inner mould plate is L-shaped, the inner mould plate, the bottom mould and the mould plate II enclose a cavity, and one end of the inner mould plate is provided with a support rod.

[0008] As a preferred, the inner mould plate is further provided with a through hole, and the through hole is connected with the cavity.

[0009] As a preferred, one end of the bottom mould provided with the positioning ring is provided with a plurality of arc-shaped protrusions I and arc-shaped protrusions II, and the arc-shaped protrusions I and the arc-shaped protrusions II are arranged perpendicularly on the bottom mould.

[0010] Preferably, a support plate is provided at one end of the inner template, and an arc groove I and an arc groove II are provided on the support plate. When the inner template, the bottom template and the template II enclose a cavity, the arc bulge I is connected to the arc groove I, and the arc bulge II is connected to the arc groove II.

[0011] Preferably, the support body comprises a conical support block, the groove is provided at one end of the conical support block, and a connecting rod and a handle are provided at the other end of the conical support block.

[0012] Preferably, the template I is provided with a plurality of threaded holes I, and the template II is provided with a plurality of threaded holes II, and the threaded holes I and the threaded holes II are internally threadedly connected with bolts.

[0013] The utility model has the following advantages and beneficial effects:

[0014] 1. In the utility model, the template I, template II and bottom mold are connected, the inner template is placed in the rectangle enclosed by the template I, template II and bottom mold, ordinary material is injected into the cavity, and after the material is formed, the inner template is taken out, and the refractory material is injected into the mold group to obtain a composite furnace top plate, which meets normal production needs while reducing production costs.

[0015] 2. In the present invention, template I and template II are connected by bolts, and template I and template II are connected to the base plate by welding. The entire mold group has a simple structure and a simple connection method. If one of the structures is damaged later, it is also easy to repair. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional diagram of a mold set for casting a composite furnace roof provided by the present invention;

[0017] Figure 2 This is a schematic structural diagram of a template I of a mold set for casting a composite furnace roof provided by the present invention;

[0018] Figure 3 This is a schematic diagram of the structure of the template II of a mold group for casting a composite furnace roof provided by the utility model;

[0019] Figure 4 This is a schematic diagram of the bottom mold structure of a mold set for casting a composite furnace roof provided by the utility model;

[0020] Figure 5 This is an exploded view of a support member of a mold assembly for casting a composite furnace roof provided by the present invention;

[0021] Figure 6 This is a schematic diagram of the inner template structure of a mold set for casting a composite furnace roof provided by the utility model;

[0022] Figure 7 The utility model provides a kind of sectional view for the mould set of composite furnace roof pouring;

[0023] Icon:1-template I, 101-thread hole I, 2-template II, 201-thread hole II, 3-bottom die, 301-thread hole III, 31-arc-shaped lug I, 32-arc-shaped lug II, 33-position ring, 4-supporting body, 41-tapered supporting block, 411-groove, 412-supporting groove, 42-inner lining pedestal, 421-connecting block, 5-inner template, 51-supporting plate, 511-arc-shaped groove I, 512-arc-shaped groove II, 52-supporting rod, 53-through hole, A-cavity. DETAILED DESCRIPTION

[0024] To make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely in conjunction with the drawings in the embodiments of the utility model below. Obviously, the described embodiments are part of the embodiments of the utility model, not all the embodiments.

[0025] Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0026] EMBODIMENT

[0027] As Figure 1 , 2 , 3, 4, 6, 7, a mould set for composite furnace roof pouring, including mould plate piece and the supporting body 4 that is set in the inside of mould plate piece, mould plate piece includes several templates I 1 and template II 2, template I 1 and template II 2 are detachably connected, and template I 1 and template II 2 are enclosed into rectangle, template I 1 is provided with several thread holes I 101, template II 2 is provided with several thread holes II 201, thread hole I 101 and thread hole II 201 are set at the position corresponding to each other, align thread hole I 101 and thread hole II 201, and screw into bolt can template I 1 and template II 2 are connected into rectangle;Bottom die 3 is provided with several thread holes III 301, after template I 1 and template II 2 are connected into rectangle, template I 1 and template II 2 are placed on bottom die 3, make thread hole I 101, thread hole II 201 and thread hole III 301 are aligned, and screw into bolt and connect template I 1, template II 2 and bottom die 3, template I 1 and template II 2 are provided with reinforcing rib for increasing overall strength, and the reinforcing rib is connected to the outside of template I 1 and template II 2.

[0028] As Figure 1 , 4 , 7, one end of the mold plate is detachably provided with a bottom mold 3, one end of the bottom mold 3 is provided with a positioning ring 33, the positioning ring 33 is arranged in the middle of the bottom mold 3, and the positioning ring 33 is arranged in the rectangle enclosed by the mold plate I 1 and the mold plate II 2, a plurality of arc-shaped protrusions I 31 and arc-shaped protrusions II 32 are arranged on the bottom mold 3, the arc-shaped protrusions I 31 and the arc-shaped protrusions II 32 are arranged perpendicular to each other on the bottom mold 3, there are a plurality of protrusions on the flue wall, and the arc-shaped protrusions I 31 and the arc-shaped protrusions II 32 are designed according to the shape and position of the protrusions of the flue wall, so that the connection between the cast furnace top plate and the flue wall is more firm.

[0029] As Figure 1 , 4 , 5, 7, one end of the support body 4 is provided with a groove 411, the support body 4 includes a conical supporting block 41 and an inner lining base 42, the groove 411 is arranged at one end of the conical supporting block 41, the inner lining base 42 is detachably arranged at the other end of the conical supporting block 41, the conical supporting block 41 is provided with a supporting groove 412, one end of the inner lining base 42 is provided with a connecting block 421, when the inner lining base 42 and the conical supporting block 41 are inserted, the connecting block 421 extends into the supporting groove 412, the support body 4 and the bottom mold 3 are connected by inserting the groove 411 into the positioning ring 33, the inner lining base 42 is in the shape of a handle, which is convenient for directly pulling out the inner lining base 42 during demolding, in the pouring process, the inner lining base 42 is filled with pouring material in the mold group, and the height of the composite furnace top plate is determined by observing the position of the pouring material on the inner lining base 42, the entire support body 4 is designed to be detachable, which is very convenient during disassembly, and the composite furnace top plate forms a hole in the shape of the support body 4 after pouring, which is used for the exhaust gas of the furnace top plate.

[0030] As Figure 1 , 4As shown in FIG. 1, FIG. 2, FIG. 3, FIG. 4, FIG. 5, FIG. 6 and FIG. 7, the template assembly further comprises inner templates 5, the inner templates 5 are two, the inner templates 5 are L-shaped, the inner templates 5, the bottom die 3 and the template II 2 enclose the cavity A, one end of the inner templates 5 is provided with a support rod 52, the support rod 52 abuts on the bottom die 3, when the casting material is in the cavity A, the support rod 52 can strengthen the stability of the inner templates 5, prevent the inner templates 5 from collapsing in the process of pouring, the inner templates 5 are further provided with through holes 53, the through holes 53 and the cavity A are communicated, the casting material is poured into the cavity A from the through hole 53 position, one end of the inner templates 5 is provided with a support plate 51, the support plate 51 is provided with an arc-shaped groove I 511 and an arc-shaped groove II 512, when the inner templates 5, the bottom die 3 and the template II 2 enclose the cavity A, the arc-shaped protrusion I 31 is connected in the arc-shaped groove I 511, the arc-shaped protrusion II 32 is connected in the arc-shaped groove II 512, the arc-shaped groove I 511 and the arc-shaped groove II 512 not only can be positioned through the arc-shaped protrusion I 31 and the arc-shaped protrusion II 32, the arc-shaped protrusion is inserted into the arc-shaped groove, and the connection strength of the inner templates 5 and the bottom die 3 is further strengthened, preventing the inner templates 5 from sliding in the process of pouring, when the pouring in the cavity A is completed, the inner templates 5 can be directly removed, and other casting materials are poured into the template I 1 and the template II 2, different materials are applied in the same composite furnace roof plate by separate pouring.

[0031] The above is only preferred embodiments of the present application, and is not used to limit the present application, for those skilled in the art, the present application can have various changes and changes, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application, should be included in the protection scope of the present application.

Claims

1. A mould set for composite roof deck casting, comprising a mould plate and a support body (4) arranged inside the mould plate, characterised in that, The mold plate piece includes a plurality of mold plates I (1) and mold plates II (2), the mold plates I (1) and the mold plates II (2) are detachably connected, and the mold plates I (1) and the mold plates II (2) enclose a rectangle, one end of the mold plate piece is detachably provided with a bottom die (3), one end of the bottom die (3) is provided with a positioning ring (33), the positioning ring (33) is arranged in the middle of the bottom die (3), and the positioning ring (33) is arranged in the rectangle enclosed by the mold plates I (1) and the mold plates II (2); one end of the support body (4) is provided with a groove (411), and the support body (4) and the bottom die (3) are connected by being inserted into the positioning ring (33) through the groove (411).

2. A mould set for casting a composite roof deck according to claim 1, characterized in that: The mold plate assembly further includes an inner mold plate (5), the inner mold plate (5) is L-shaped, the inner mold plate (5), the bottom die (3) and the mold plate II (2) enclose a cavity (A), and one end of the inner mold plate (5) is provided with a support rod (52).

3. A mould set for casting a composite roof deck according to claim 2, characterized in that: The inner mold plate (5) is further provided with a through hole (53), and the through hole (53) is connected with the cavity (A).

4. A mould set for casting a composite roof deck according to claim 3, characterized in that: The bottom die (3) is provided with a plurality of arc-shaped protrusions I (31) and arc-shaped protrusions II (32), and the arc-shaped protrusions I (31) and the arc-shaped protrusions II (32) are arranged perpendicularly on the bottom die (3).

5. A mould set for casting a composite roof deck according to claim 4, characterized in that: One end of the inner mold plate (5) is provided with a support plate (51), the support plate (51) is provided with an arc-shaped groove I (511) and an arc-shaped groove II (512), when the inner mold plate (5), the bottom die (3) and the mold plate II (2) enclose the cavity (A), the arc-shaped protrusions I (31) are connected in the arc-shaped groove I (511), and the arc-shaped protrusions II (32) are connected in the arc-shaped groove II (512).

6. A mold set for casting a composite roof deck according to claim 1, wherein: The support body (4) includes a conical support block (41) and an inner lining base (42), the groove (411) is arranged at one end of the conical support block (41), and the inner lining base (42) is detachably arranged at the other end of the conical support block (41).

7. A mold set for casting a composite roof deck according to claim 1, wherein: The mold plate I (1) is provided with a plurality of threaded holes I (101), the mold plate II (2) is provided with a plurality of threaded holes II (201), the bottom die (3) is provided with a plurality of threaded holes III (301), and the mold plate I (1), the mold plate II (2) and the bottom die (3) are connected through bolts.