Air and liquid cooling heat dissipation charging module

By combining a fan and liquid cooling plate in the charging module, the problems of high noise in the air-cooled module and uneven heat dissipation in the liquid-cooled module are solved, achieving efficient heat dissipation and cost optimization, suitable for both new and old equipment.

CN223456815UActive Publication Date: 2025-10-21CORIO (CHENGDU) TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423168852.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-10-21
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing air-cooled charging modules are noisy and prone to clogging, while some components of liquid-cooled charging modules cannot contact the shell, resulting in uneven heat dissipation. Existing technologies cannot effectively solve these two problems.

Method used

A wind-liquid-cooled charging module is designed. It combines a fan and a liquid cooling plate in the shell. The liquid cooling plate is located between two PCB mainboards. The liquid cooling plate is provided with a microchannel structure. The heat is dissipated by conduction through the contact between the liquid cooling plate and the PCB mainboard, and by convection through the heat dissipation holes. The module is sealed with a rubber gasket.

Benefits of technology

It can effectively conduct heat dissipation even when there is local blockage, reduce costs and be applicable to new and old equipment, thereby improving heat dissipation efficiency and equipment applicability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of charging piles, in particular to a wind-liquid cooling heat dissipation charging module which comprises a shell, a plurality of fans are installed on the side wall of the shell, PCB mainboards are fixedly connected to the inner top and the inner bottom of the shell, and an electrical interface is installed on the side wall, away from the fans, of the shell. A plurality of heat dissipation holes are formed in the inner wall, away from the fan, of the shell; the liquid cooling plate is located between the two PCB mainboards, the upper end and the lower end of the liquid cooling plate are attached to the two PCB mainboards respectively, and the liquid cooling plate comprises a liquid cooling inlet component, a liquid cooling outlet component and a heat exchange collecting plate; the interior of the heat exchange collecting plate is of a micro-channel structure. According to the utility model, the liquid cooling plate is arranged between the two PCB mainboards, and the liquid cooling plate is in contact with the two PCB mainboards, so that heat can be brought out through conduction heat dissipation even if local blockage exists and convection heat dissipation can not be realized, and convection heat dissipation can be realized for non-power devices at the same time.
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Description

TECHNICAL FIELD

[0001] The utility model relates to charging pile technical field, concretely relates to a wind liquid cooling heat dissipation charging module. BACKGROUND

[0002] New energy automobile development drives the development and update of fast charging and super charging charging piles, and one of the core components of DC fast charging and DC super charging charging piles is a charging module, and the prior art divides the charging module into air cooling charging module and liquid cooling charging module based on heat dissipation mode.

[0003] Among them, the air cooling charging module mainly adopts a large overpressure panel fan to forcibly transport air to the internal PCB mainboard to realize convection heat dissipation, and the liquid cooling charging module mainly adopts a cooling liquid to be introduced into a cold plate type shell to contact and conduct heat dissipation with the internal PCB mainboard.

[0004] However, in the actual operation process, the air cooling charging module adopts a large overpressure fan, which has a large noise, and dust is easy to accumulate after a period of use, causing local blockage and local heat dissipation disadvantage, resulting in device damage phenomenon, and the liquid cooling charging module adopts a full sealing structure, part of the device cannot contact the shell or the cold plate, and there is no convection phenomenon. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the shortcomings in the prior art and provides a wind liquid cooling heat dissipation charging module.

[0006] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:

[0007] A wind liquid cooling heat dissipation charging module, comprising:

[0008] A shell, a plurality of fans are installed on the side wall of the shell, a PCB mainboard is fixedly connected to the inner top and the inner bottom of the shell, an electrical interface is installed on the side wall of the shell away from the fan, and a plurality of heat dissipation holes are formed in the inner wall of the shell away from the fan;

[0009] A liquid cooling plate is located between the two PCB mainboards, and the upper end and the lower end of the liquid cooling plate are respectively attached to the two PCB mainboards, and the liquid cooling plate comprises a liquid cooling inlet component, a liquid cooling outlet component and a heat exchange set plate;

[0010] The heat exchange set plate adopts a microchannel structure inside, and the thickness of the heat exchange set plate is less than or equal to 10mm;

[0011] The liquid cooling inlet component comprises a first fixed frame, and the inner wall of the first fixed frame is fixedly connected with a liquid inlet pipe;

[0012] The liquid cooling outlet component comprises a second fixed frame, and the inner wall of the second fixed frame is fixedly connected with a liquid outlet pipe;

[0013] The side walls of the liquid inlet pipe and the liquid outlet pipe both penetrate the inner wall of the housing away from the fan;

[0014] The heat exchange collecting plate includes a second heat dissipation plate and a third heat dissipation plate, the side walls of the second heat dissipation plate and the third heat dissipation plate close to each other are tightly fitted together, the side wall of the second heat dissipation plate is provided with a plurality of first through-grooves, and the side wall of the third heat dissipation plate close to the second heat dissipation plate is provided with a plurality of second through-grooves corresponding to the plurality of first through-grooves one by one, and the inner walls of the two first through-grooves close to both sides of the second heat dissipation plate are fixedly connected with rubber gaskets, and the rubber gaskets realize the sealing between the second heat dissipation plate and the third heat dissipation plate;

[0015] The side wall of the first fixed frame is fixedly connected to the inner wall of the outer shell away from the fan, the inner wall of the first fixed frame is sealed and fixedly connected to the outer walls of the second heat sink and the third heat sink, and the inner wall of the second fixed frame is sealed and fixedly connected to the outer walls of the second heat sink and the third heat sink away from the first fixed frame.

[0016] The utility model has the following beneficial effects:

[0017] 1. A liquid cooling plate is placed between the two PCB mainboards, and the liquid cooling plate is in contact with the two PCB mainboards. Even if there is a local blockage and convection heat cannot be dissipated, the heat can be removed through conduction heat dissipation. Convection heat dissipation can also be achieved for non-power devices.

[0018] 2. A liquid cooling plate is implanted between the two PCB mainboards instead of using a customized liquid cooling plate in the entire shell. This allows the liquid cooling plate in this module to be processed through profiles, which is lower in cost. It can be used not only for new equipment but also for the renovation of old equipment, facilitating its promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a structural diagram of Example 1;

[0020] Figure 2 for Figure 1 A vertical cross-sectional structural diagram of ;

[0021] Figure 3 for Figure 1 Schematic diagram of the back structure;

[0022] Figure 4 for Figure 1 Schematic diagram of the internal structure;

[0023] Figure 5 for Figure 4 A vertical cross-sectional structural diagram of ;

[0024] Figure 6 for Figure 4 A schematic diagram of the structure after the second heat sink and the third heat sink are separated;

[0025] In the figure: 1, the shell; 2, the fan; 3, the PCB mainboard; 4, the electrical interface; 5, the first heat sink; 6, the first fixed frame; 7, the second fixed frame; 8, the fine hole; 9, the liquid inlet pipe; 10, the liquid outlet pipe; 11, the second heat sink; 12, the third heat sink; 13, the first through slot; 14, the second through slot; 15, the rubber gasket; 17, the heat dissipation hole. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0027] Referring to Figures 1-3 A wind liquid cooling heat dissipation charging module, comprising a shell 1, a plurality of fans 2 are installed on the side wall of the shell 1, the inner top and the inner bottom of the shell 1 are fixedly connected with a PCB mainboard 3, an electrical interface 4 is installed on the side wall of the shell 1 away from the fan 2, and a plurality of heat dissipation holes 17 are formed in the inner wall of the shell 1 away from the fan 2.

[0028] It should be noted that the electrical interface 4 is electrically connected with the plurality of fans 2, and the electrical interface 4 is electrically connected with the two PCB mainboards 3, and the connection mode is prior art.

[0029] The liquid cooling plate is located between the two PCB mainboards 3, and the upper end and the lower end of the liquid cooling plate are respectively attached to the two PCB mainboards 3, and the liquid cooling plate comprises a liquid cooling inlet component, a liquid cooling outlet component and a heat exchange collector.

[0030] The heat exchange collector adopts a microchannel structure, and the thickness of the heat exchange collector is ≤10mm.

[0031] The liquid cooling inlet component comprises a first fixed frame 6, and the inner wall of the first fixed frame 6 is fixedly connected with a liquid inlet pipe 9.

[0032] The liquid cooling outlet component comprises a second fixed frame 7, and the inner wall of the second fixed frame 7 is fixedly connected with a liquid outlet pipe 10.

[0033] The side walls of the liquid inlet pipe 9 and the liquid outlet pipe 10 penetrate the inner wall of the shell 1 away from the fan 2.

[0034] Embodiment one

[0035] Referring to Figures 4-6The heat exchange collecting plate comprises a second heat dissipation plate 11 and a third heat dissipation plate 12, the second heat dissipation plate 11 and the third heat dissipation plate 12 are tightly attached to each other between the side walls, a plurality of first through grooves 13 are formed in the side wall of the second heat dissipation plate 11, a plurality of second through grooves 14 corresponding to the plurality of first through grooves 13 are formed in the side wall of the third heat dissipation plate 12 close to the second heat dissipation plate 11, and rubber gaskets 15 are fixedly connected to the inner walls of the two first through grooves 13 close to the two sides of the second heat dissipation plate 11, so that the second heat dissipation plate 11 and the third heat dissipation plate 12 are sealed.

[0036] The side wall of the first fixed frame 6 is fixedly connected to the inner wall of the shell 1 away from the fan 2, the inner side wall of the first fixed frame 6 is sealingly fixedly connected to the outer side walls of the second heat dissipation plate 11 and the third heat dissipation plate 12, and the inner side wall of the second fixed frame 7 is sealingly fixedly connected to the outer side walls of the second heat dissipation plate 11 and the third heat dissipation plate 12 away from the first fixed frame 6.

[0037] The heat exchange collecting plate is made of the second heat dissipation plate 11 and the third heat dissipation plate 12, so that the heat exchange collecting plate is better processed by the profile, the cost is lower, the heat exchange collecting plate can be used not only in new equipment but also in old equipment modification, and the heat exchange collecting plate is convenient to popularize and use.

[0038] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, and all of them should be covered in the protection scope of the present application.

Claims

1. A wind liquid cooling heat dissipation charging module, characterized in that, Include: The shell (1), the side wall of the shell (1) is provided with a plurality of fans (2), the inner top and the inner bottom of the shell (1) are fixedly connected with PCB mainboard (3), the side wall of the shell (1) away from the fan (2) is provided with electrical interface (4), the inner wall of the shell (1) away from the fan (2) is provided with a plurality of heat dissipation holes (17); Liquid cooling plate, the liquid cooling plate is located between two PCB mainboards (3), and the upper end and the lower end of the liquid cooling plate are respectively attached to the two PCB mainboards (3), the liquid cooling plate includes liquid cooling inlet component, liquid cooling outlet component and heat exchange set plate; The heat exchange set plate adopts a microchannel structure inside, and the thickness of the heat exchange set plate is less than or equal to 10 mm; The liquid cooling inlet component includes a first fixed frame (6), and the inner wall of the first fixed frame (6) is fixedly connected with a liquid inlet pipe (9); The liquid cooling outlet component includes a second fixed frame (7), and the inner wall of the second fixed frame (7) is fixedly connected with a liquid outlet pipe (10); The side wall of the liquid inlet pipe (9) and the liquid outlet pipe (10) penetrates the inner wall of the shell (1) away from the fan (2); The heat exchange set plate includes a second heat sink (11) and a third heat sink (12), the side walls of the second heat sink (11) and the third heat sink (12) are tightly attached to each other, a plurality of first grooves (13) are formed in the side wall of the second heat sink (11), a plurality of second grooves (14) corresponding to the plurality of first grooves (13) are formed in the side wall of the third heat sink (12) close to the second heat sink (11), rubber gaskets (15) are fixedly connected to the inner walls of the two first grooves (13) close to the second heat sink (11) on both sides, and the rubber gaskets (15) realize the sealing between the second heat sink (11) and the third heat sink (12); The side wall of the first fixed frame (6) is fixedly connected with the inner wall of the shell (1) away from the fan (2), the inner side wall of the first fixed frame (6) is sealingly and fixedly connected with the outer side walls of the second heat sink (11) and the third heat sink (12), and the inner side wall of the second fixed frame (7) is sealingly and fixedly connected with the outer side walls of the second heat sink (11) and the third heat sink (12) away from the first fixed frame (6).