Pulp suspension filling uniformity control device
By designing a dual mixing mechanism for the fruit pulp suspension filling device, efficient and uniform mixing of fruit pulp and liquid is achieved, solving the problems of low mixing efficiency and fruit pulp damage in existing technologies, and providing a convenient maintenance solution.
Patent Information
- Application Number
- CN202520151612.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2035-01-22
AI Technical Summary
Existing fruit pulp filling equipment has low mixing efficiency and is prone to damaging the fruit pulp, making it difficult to achieve uniform suspension of fruit pulp particles in the liquid.
A fruit pulp suspension filling uniformity control device is designed, which adopts a dual mixing mechanism. The pulp blocks and liquid are mixed by slowly deflecting blades, and the pump body guides the flow to form a vortex to ensure uniform mixing. A circular flow channel is formed by a barrier cylinder to avoid damage to the pulp by rapid stirring.
It improves the mixing efficiency of fruit pulp and liquid, ensures that fruit pulp particles are evenly suspended in the liquid, avoids damage to the fruit pulp, and facilitates device maintenance.
Smart Images
Figure CN223458089U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pulp processing technical field more specifically, relate to a pulp suspension filling evenness control device. BACKGROUND
[0002] Pulp suspension filling is mainly to contain the liquid product (such as containing fruit juice, jam etc. fruit granule) even filling to packaging container, and ensure that pulp granule can be more evenly suspended in liquid, and will not appear a large number of sediment or aggregation phenomenon.
[0003] Pulp filling is to ensure the uniformity of filling, need to carry out mixing and stirring to the pulp containing mixed liquid, ensure that it is evenly distributed in mixed liquid, but the existing stirring mode is to avoid the damage caused by too fast stirring speed to pulp, generally through very slow speed mixing, and the processing mixed efficiency is low, influence production efficiency. In view of this, we propose a pulp suspension filling evenness control device. UTILITARIAN CONTENT
[0004] The utility model aims at overcoming the insufficient of prior art, adapting to the reality needs, provide a kind of pulp suspension filling evenness control device, to solve the technical problems of current stirring type mixing efficiency low, and easily cause damage to pulp.
[0005] To solve the above technical problems, the utility model provides the following technical scheme: a kind of pulp suspension filling evenness control device, including mixing box, first insert tube and second insert tube, the both sides recess of mixing box are fixed with positioning rod, the inside of mixing box is equipped with mixing cavity, the upper and lower end surface of mixing box is respectively penetrated and is installed with inlet pipe and outlet pipe, and inlet pipe and outlet pipe are communicated in mixing cavity, the front and rear end surface of mixing box is all set with assembly opening, first insert tube and second insert tube are inserted into mixing cavity from corresponding assembly opening, the inside of first insert tube is rotatably installed with rotary disc, the inside of second insert tube is fixed with barrier tube.
[0006] The utility model discloses when using, the external power supply power supply, and the operator starts the device through the external control equipment, and the mixed solution and the fruit pulp piece are guided into the mixing chamber from the feed pipe mouth, then start the motor in the drive box and drive the rotation of the carousel, and the carousel drives the deflection of the blade, and the mixed solution and the fruit pulp piece are mixed slowly through the slow deflection of the blade, and simultaneously start the pump body, and the pump body sucks the mixed solution on the upper layer of the mixing chamber through the material pipe on the top, then the mixed solution is discharged through the material pipe on the downside, when the mixed solution is discharged from the bottom of the mixing chamber, and the mixed solution is guided to the both sides of the mixing chamber, and the vortex formed by the original directional rotation is broken through the flow guide, and the uniformity of mixing is ensured, and the flow rate of the mixed solution can be quickly mixed, and the efficiency of mixing is improved, through the above-mentioned double mixing mechanism, the further mixing of the fruit pulp piece and the mixed solution is completed, the uniformity of mixing is ensured, and the damage to the fruit pulp piece caused by the rapid stirring is avoided, the first plug-in sleeve and the second plug-in sleeve are fixed through the bolt structure, and are combined in the mixing chamber through the assembly opening part, and the middle part of the mixing chamber is blocked through the blocking cylinder structure, so that the circulation channel in the mixing chamber forms a circle, at this time, the mixed solution discharged from the material pipe on the lower end of the pump body can flow to the channel on the both sides, forms the drainage effect, and simultaneously, the detachable mounting structure facilitates the maintenance of the built-in mechanism and reduces the difficulty of maintenance.
[0007] Preferably, the first plug-in sleeve and the second plug-in sleeve are fixed on the mixing box through the bolt on the outer side end face, the outer side of the first plug-in sleeve is provided with a drive box, and the recess on the outer side of the second plug-in sleeve is provided with a pump body.
[0008] Preferably, the output shaft of the motor in the drive box is connected with the rotating shaft of the carousel, the middle part of the outer side of the carousel is fixedly provided with a butt joint shaft, the upper end and the lower end of the pump body are provided with material pipes, and the outer ends of the two material pipes are connected with the upper side and the lower side of the blocking cylinder respectively.
[0009] Preferably, the outer side of the carousel is provided with an annular array of blades, and the blades are distributed on the outer side of the blocking cylinder.
[0010] Preferably, the inner end of the blocking cylinder is embeddedly provided with a shaft sleeve, and the butt joint shaft is inserted into the shaft sleeve.
[0011] Preferably, the blocking cylinder is matched with the mixing chamber, and a channel is formed between the blocking cylinder and the mixing chamber.
[0012] Preferably, the two sides of the mixing box are provided with supports, and the inner side top end of the support is provided with a clamping block, and the clamping block is connected with the positioning rod.
[0013] Compared with the prior art, the utility model has the advantages of:
[0014] 1. The utility model discloses a mixing box is designed, and the mixed liquid and the pulp piece are guided from the feed pipe orifice into the mixing cavity, then the motor in the drive box is started to drive the rotating disc rotation, and the rotating disc drives the deflection of the blade, and the mixed liquid and the pulp piece are mixed slowly through the slow deflection of the blade, and the pump body is started, and the pump body sucks the mixed liquid on the upper layer of mixing cavity through the material pipe on the top, then the mixed liquid is discharged through the material pipe on the downside, when the mixed liquid is discharged from the bottom of mixing cavity, and the mixed liquid is guided to the both sides of mixing cavity, and the vortex formed by the original directional rotation is broken through the flow guide, so that the uniformity of mixing is ensured, and the flow rate of mixed liquid can be quickly mixed, the efficiency of mixing is improved, the further mixing of the pulp piece and the mixed liquid is completed through the above-mentioned double mixing mechanism, the uniformity of mixing is ensured, and the damage to the pulp piece caused by rapid stirring is avoided.
[0015] 2. The utility model discloses still through design first insert cylinder and second insert cylinder, first insert cylinder and second insert cylinder pass through bolt structure and fix, through the assembly mouth part is combined in the mixing cavity, the middle place of mixing cavity is blocked through the blocking cylinder structure, makes the inside flow passageway of mixing cavity form circular, the mixed liquid that can flow to the both sides passageway of mixing cavity from the material pipe of pump body lower end is formed drainage effect at this moment, simultaneously detachable mounting structure, the maintenance of built-in mechanism is convenient, reduces the difficulty of maintenance. DRAWINGS
[0016] Figure 1 It is the front view structure schematic drawing of the utility model;
[0017] Figure 2 It is the expansion structure schematic drawing of the utility model;
[0018] Figure 3 It is the mixing box cross section schematic drawing of the utility model;
[0019] Figure 4 It is the connecting structure schematic drawing of the utility model;
[0020] Figure 5 It is the combination structure schematic drawing of the utility model;
[0021] Figure 6 It is the rear view structure schematic drawing of the utility model.
[0022] Mark number explanation: 1, support;101, occlusion block;2, mixing box;201, feed pipe orifice;202, discharge pipe orifice;203, positioning rod;204, assembly mouth;205, mixing cavity;3, first insert cylinder;301, drive box;302, blade;303, butt joint shaft;304, rotating disc;4, second insert cylinder;401, blocking cylinder;402, material pipe;403, pump body. DETAILED DESCRIPTION
[0023] As Figures 1 to 4The utility model relates to a kind of pulp suspension filling uniformity control devices, including mixing box 2, first insert cylinder 3 and second insert cylinder 4, fixed with locating rod 203 in the recess of both sides of mixing box 2, mixing cavity 205 is equipped in the inside of mixing box 2, the upper and lower end faces of mixing box 2 are respectively penetrated and installed feed pipe opening 201 and discharge pipe opening 202, and feed pipe opening 201 and discharge pipe opening 202 are communicated in mixing cavity 205, both sides of mixing box 2 are equipped with bracket 1, and the inboard top end of bracket 1 is equipped with occlusal block 101, occlusal block 101 is docked locating rod 203, the front and rear end faces of mixing box 2 are all set with assembly opening 204, first insert cylinder 3 and second insert cylinder 4 are inserted into mixing cavity 205 from corresponding assembly opening 204, the inboard rotation of first insert cylinder 3 is installed with carousel 304, the inboard of second insert cylinder 4 is fixed with barrier cylinder 401, the outer side end face of first insert cylinder 3 and second insert cylinder 4 is fixed on mixing box 2 by bolt, mixed liquor and pulp block are guided into mixing cavity 205 from feed pipe opening 201, then start motor in drive box 301 to drive carousel 304 rotation, carousel 304 drives blade 302 deflection, slowly mixed liquor and pulp block are mixed by the slow deflection of blade 302, simultaneously start pump body 403, pump body 403 is inhaled mixed liquor on the upper layer of mixing cavity 205 by material pipe 402 in top, then mixed liquor is discharged by the material pipe 402 in lower side, when mixed liquor is discharged from the bottom of mixing cavity 205, flow is guided to both sides of mixing cavity 205, vortex formed by originally directional rotation is broken by flow guiding, ensure the uniformity of mixing, simultaneously the flow rate of mixed liquor can be quickly mixed, improve the efficiency of mixing, by the above-mentioned double mixing mechanism, the further mixing of pulp block and mixed liquor is completed, ensure the uniformity of mixing, simultaneously avoid the damage to pulp block due to rapid stirring.
[0024] As Figures 2 to 6The utility model relates to a kind of pulp suspension filling uniformity control devices, including mixing box 2, first insert cylinder 3 and second insert cylinder 4, the outside of first insert cylinder 3 is equipped with drive box 301, the outside recess of second insert cylinder 4 is equipped with pump body 403, the output shaft of motor in drive box 301 is connected with the rotating shaft of carousel 304, the outside middle of carousel 304 is fixed with docking shaft 303, the upper and lower ends of pump body 403 are equipped with material pipe 402, and the outer end of two material pipes 402 is connected with the upper side and the lower side of barrier cylinder 401 respectively, the outside of carousel 304 is annular array distribution with blade 302, and blade 302 is distributed in the outside of barrier cylinder 401, shaft sleeve is embedded and installed in the inner end of barrier cylinder 401, and docking shaft 303 is inserted in shaft sleeve, barrier cylinder 401 is compatible with mixing cavity 205, and passageway is formed between barrier cylinder 401 and mixing cavity 205, first insert cylinder 3 and second insert cylinder 4 are fixed by bolt structure, are combined in mixing cavity 205 by assembly opening 204 part, the middle of mixing cavity 205 is blocked by barrier cylinder 401 structure, so that the internal circulation passageway of mixing cavity 205 forms circle, at this time, mixed liquor can flow to the passageway of both sides from the lower end material pipe 402 of pump body 403, forms drainage effect, and simultaneously detachable mounting structure, the maintenance of built-in mechanism is facilitated, and the difficulty of maintenance is reduced.
[0025] Working principle: the embodiment provides a kind of pulp suspension filling uniformity control device, when using, external power supply is powered, operator is started by external control equipment this device, mixed liquor and pulp block are guided into mixing cavity 205 from feed pipe mouth 201, then start motor in drive box 301, carousel 304 is driven to rotate, carousel 304 drives blade 302 to deflect, mixed liquor and pulp block are slowly mixed by the slow deflection of blade 302, simultaneously start pump body 403, pump body 403 is inhaled mixed liquor in the upper layer of mixing cavity 205 by the material pipe 402 of top, then mixed liquor is discharged by the material pipe 402 of lower side, when mixed liquor is discharged from the bottom of mixing cavity 205, flow is guided to the both sides of mixing cavity 205, first insert cylinder 3 and second insert cylinder 4 are fixed by bolt structure, are combined in mixing cavity 205 by assembly opening 204 part, the middle of mixing cavity 205 is blocked by barrier cylinder 401 structure, so that the internal circulation passageway of mixing cavity 205 forms circle, at this time, mixed liquor can flow to the passageway of both sides from the lower end material pipe 402 of pump body 403.
[0026] The embodiment of the utility model discloses preferable embodiment, but is not limited to this, ordinary skilled in the art, easily understand the spirit of the utility model according to the above embodiment, and make different extension and change, but as long as not departing from the spirit of the utility model, all are within the protection scope of the utility model.
Claims
1. A pulp suspension filling uniformity control device comprising a mixing tank (2), a first spigot (3) and a second spigot (4), characterised in that: The both sides recesses of the mixing box (2) are fixed with positioning rods (203), the mixing box (2) is internally provided with a mixing cavity (205), the upper and lower end faces of the mixing box (2) are respectively penetratedly installed with an inlet pipe (201) and an outlet pipe (202), the inlet pipe (201) and the outlet pipe (202) are communicated with the mixing cavity (205), the front and rear end faces of the mixing box (2) are both provided with assembly openings (204), the first inserting cylinder (3) and the second inserting cylinder (4) are inserted into the mixing cavity (205) from the corresponding assembly openings (204), the inner side of the first inserting cylinder (3) is rotatably installed with a rotating disc (304), and the inner side of the second inserting cylinder (4) is fixed with a blocking cylinder (401).
2. A pulp suspension fill uniformity control device as defined in claim 1, wherein: The outer end faces of the first inserting cylinder (3) and the second inserting cylinder (4) are fixed on the mixing box (2) through bolts, the outer side of the first inserting cylinder (3) is provided with a driving box (301), and the recess of the outer side of the second inserting cylinder (4) is provided with a pump body (403).
3. A pulp suspension fill uniformity control device as defined in claim 2, wherein: The output shaft of the motor in the driving box (301) is connected with the rotating shaft of the rotating disc (304), the outer side of the rotating disc (304) is fixedly provided with a butt joint shaft (303) at the middle position, the upper and lower ends of the pump body (403) are both provided with material pipes (402), and the outer ends of the two material pipes (402) are respectively connected with the upper and lower sides of the blocking cylinder (401).
4. A pulp suspension fill uniformity control device as defined in claim 3, wherein: The outer side of the rotating disc (304) is arranged with blade (302) in an annular array, and the blade (302) is arranged on the outer side of the blocking cylinder (401).
5. A pulp suspension fill uniformity control device as defined in claim 4, wherein: The inner end of the blocking cylinder (401) is embeddedly installed with a shaft sleeve, and the butt joint shaft (303) is inserted into the shaft sleeve.
6. A pulp suspension fill uniformity control device as defined in claim 5, wherein: The blocking cylinder (401) is matched with the mixing cavity (205), and a channel is formed between the blocking cylinder (401) and the mixing cavity (205).
7. A pulp suspension fill uniformity control device as defined in claim 1, wherein: The both sides of the mixing box (2) are provided with supports (1), and the inner side top end of the support (1) is provided with a clamping block (101), and the clamping block (101) is butted with the positioning rod (203).